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Honda TRX680FA2011 Owner's Manual

Fourtrax rincon
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Table of Contents

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Contents
These pages give an overview of the contents of your owner's manual.
The first page of each section lists the topics covered in that section.
ATV Safety
.......................................................................................
Important safety information you should know, plus a look at the
safety related labels on your ATV.
Instruments & Controls
The location and function of indicators and controls on your ATV
and operating instructions for various controls and features.
Before Riding
....................................................................................
The importance of wearing a helmet and other protective gear,
how to make sure you and your ATV are ready to ride, and
important information about loading.
Basic Operation & Riding
How to start and stop the engine, shift gears, and brake. Also,
riding precautions.
Contents
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Summary of Contents for Honda TRX680FA2011

  • Page 1 Contents These pages give an overview of the contents of your owner’s manual. The first page of each section lists the topics covered in that section. ATV Safety ..................Important safety information you should know, plus a look at the safety related labels on your ATV.

  • Page 2: Table Of Contents

    Contents Servicing Your Honda ..............Why your ATV needs regular maintenance, what you need to know before servicing your Honda, an owner maintenance schedule, and instructions for specific maintenance and adjustment items. Tips ....................How to store and transport your ATV and how to be an environmentally responsible rider.
  • Page 3 2011 Honda TRX680FA FOURTRAX RINCON OWNER’S MANUAL FOR OFF-ROAD USE ONLY This vehicle is designed and manufactured for off-road use only. USA only: It conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations, and operation on public streets, roads, or highways is illegal.
  • Page 4 Introduction Congratulations on choosing your Honda ATV. When you own a Honda, you’re part of a worldwide family of satisfied customers people who appreciate Honda’s reputation for building − quality into every product. Your Honda was designed as a recreational ATV for off-road use by one rider only.
  • Page 5 Honda dealer knows your ATV best and is dedicated to your complete satisfaction. Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important product information.

  • Page 6: A Few Words About Safety

    A Few Words About Safety Your safety, and the safety of others, is very important. And operating this ATV safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
  • Page 7 A Few Words About Safety These signal words mean: You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be HURT if you don’t follow instructions.

  • Page 8: Atv Safety

    ATV Safety This section presents some of the most important information and recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV. Important Safety Information ...............

  • Page 9: Important Safety Information

    Important Safety Information Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding. There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual.
  • Page 10 Important Safety Information Ride Off-road Only Your ATV is designed and manufactured for off-road use only. The tires are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.
  • Page 11 So don’t drink and ride, and don’t let your friends drink and ride either. Keep Your Honda in Safe Condition It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base.

  • Page 12: Safety Labels

    Anyone who rides the vehicle should read and understand this information before riding. The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your Honda dealer for replacements. ATV Safety...
  • Page 13 Safety Labels ATV Safety...
  • Page 14 Safety Labels ATV Safety...
  • Page 15 Safety Labels (For Canada) ATV Safety...
  • Page 16 Instruments & Controls This section shows the location of all indicators and controls you would normally use before or while riding your ATV. The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.
  • Page 17 Instruments & Controls Controls & Features ................Ignition Switch .................. Shift Lever ..................Drive Mode Select Switch ..............2WD/4WD Select Switch ..............Start Button ..................Engine Stop Switch ................Headlight Switch ................Headlight Dimmer Switch ..............Recoil Starter ..................Throttle Lever ...................

  • Page 18: Operation Component Locations

    Operation Component Locations headlight dimmer switch rear brake lever/ headlight switch parking brake lever drive mode select switch parking brake lock lever front brake lever gearshift switches 2WD/4WD select switch engine stop switch throttle lever ignition switch start button shift lever Instruments &...
  • Page 19 Operation Component Locations rear cargo rack accessory socket front cargo rack recoil starter rear brake pedal Instruments & Controls...
  • Page 20 Operation Component Locations flag pole bracket seat latch Instruments & Controls...

  • Page 21: Indicators & Displays

    Indicators & Displays The indicators and displays on your ATV keep you informed, alert you to possible problems, and make your riding safer and more enjoyable. Refer to the indicators frequently. Their functions are described on the following pages. (10) (11) (1) odometer/tripmeter select button (2) RESET button...
  • Page 22 ) and remain on until you shift out of reverse or neutral. If one of these indicators does not come on when it should, have your Honda dealer check for problems. Display Check When the ignition switch is turned ON (...
  • Page 23 Lights when the drive mode is in the 4WD mode. The 4WD indicator blinks if there is a possible problem with the 2WD/4WD select system. See your Honda dealer as soon as possible. Lamp check. High oil/coolant Lights when engine oil and/or...
  • Page 24 Indicators & Displays Neutral indicator Lights when the transmission is in neutral. Lamp Check Multi-function The display includes the following display functions. Display Check. Drive mode Shows the driving mode indicator (page Gear position Shows the gear position (page indicator Speedometer Shows riding speed.
  • Page 25 ON and use the start button. If the indicator comes on at any other time, reduce speed and take your vehicle to a Honda dealer as soon as possible. Lamp Check. Instruments & Controls...

  • Page 26: Multi-Function Display

    Indicators & Displays Multi-function Display The multi-function display ( ) includes the following functions: Drive mode indicator Speedometer Digital clock Gear position indicator Odometer Hourmeter Oil change indicator Tripmeter Fuel gauge The digital clock and tripmeter will reset if the battery is disconnected. (10) (13) (14)

  • Page 27: Drive Mode Indicator

    Indicators & Displays Drive Mode Indicator The drive mode indicator ( ) shows the selected drive mode when the ignition switch is in the ON ( ) position. The drive mode indicator ( ) displays ESP when the manual shift (ESP) mode is selected.

  • Page 28: Gear Position Indicator

    Indicators & Displays Gear Position Indicator The gear position indicator ( ) shows the gear position when the ignition switch is in the ON ( ) position. The indicator displays: N for neutral, R for reverse, D for drive, and 1 3 for the three forward speed positions in the ESP mode.

  • Page 29: Oil Change Indicator

    Indicators & Displays Oil Change Indicator The oil change indicator ( ) appears in the display when the mileage or operating hours on your ATV approaches the oil change interval specified on the maintenance schedule. Reset the indicator after each oil change. To reset the indicator, press and hold both the odometer/tripmeter select button ( ) and RESET button ( ) for more than 2 seconds.

  • Page 30: Odometer

    Indicators & Displays Odometer When selected, the odometer ( ) registers total distance traveled in miles while the ignition is ON ( ). To change the display from tripmeter to odometer, press and release the odometer/tripmeter select button ( ). (1) odometer (2) odometer/tripmeter select button Instruments &...

  • Page 31: Tripmeter

    Indicators & Displays Tripmeter The tripmeter has two sub modes, A ( ) and B ( ). To change the display from tripmeter A or tripmeter B to odometer, press and release the odometer/tripmeter select button ( ). (3) tripmeter A (4) tripmeter B To reset the tripmeter to zero, press and hold the RESET button ( ) for more than 2 seconds with the display in the tripmeter A or tripmeter B...

  • Page 32: Hourmeter

    Indicators & Displays Hourmeter The hourmeter ( ) shows accumulated hours while the ignition is ON ( ). The hourmeter provides accurate service period information for initial and regular maintenance. (1) hourmeter Instruments & Controls...

  • Page 33: Digital Clock

    Indicators & Displays Digital Clock Shows hour and minute while the ignition is ON ( ). To adjust the time, proceed as follows: Turn the ignition switch ON ( ). To select the adjust mode, push the ADJ button ( ) once. To advance the hour display one unit at a time, press and release the hour select button ( ).

  • Page 34: Fuel Gauge

    The amount of fuel remaining when the flashing starts is approximately: 1.40 US gal (5.3 ) (1) fuel gauge (3) low fuel indicator (2) segment E All segments will flash, when the fuel gauge function is fails. See your Honda dealer. Instruments & Controls...

  • Page 35: Controls & Features

    Controls & Features Ignition Switch The ignition switch ( ) is used for starting and stopping the engine (page ). Insert the key and turn it to the right for the ON ( position. Key Position Function ON ( Electrical circuits on. OFF ( No electrical circuits function.

  • Page 36: Shift Lever

    Controls & Features Shift Lever The shift lever ( ) has three positions: drive (D), neutral (N), and reverse (R). (page ) and (page Shif ting Gears Riding in Reverse LEFT SIDE OF HANDLE COVER (1) shift lever Instruments & Controls...

  • Page 37: Drive Mode Select Switch

    Controls & Features Drive Mode Select Switch The drive mode select switch ( ) has two positions, AUTO and ESP. page Shif ting Gears RIGHT HANDLEBAR (1) drive mode select switch Instruments & Controls...

  • Page 38: 2Wd/4Wd Select Switch

    Controls & Features 2WD/4WD Select Switch Your ATV is equipped with a 2WD/4WD select switch ( ), which permits a choice between the ‘‘2WD’’ and ‘‘4WD’’ drive modes. Select a drive mode that’s suitable for your riding. The 2WD/4WD select switch is located above the throttle lever. To select the drive mode, slide the 2WD/4WD select switch to the desired position.

  • Page 39: Start Button

    Controls & Features Start Button LEFT HANDLEBAR (1) start button START (2) engine stop switch The start button ( ) is used for starting the engine. Pushing the button in starts the engine. See page Starting Procedure, When the start button is pushed, the starter motor will crank the engine. The starter motor will not operate if the engine stop switch is in the OFF ) position when the start button is pushed.

  • Page 40: Headlight Switch

    Controls & Features Headlight Switch LEFT HANDLEBAR (1) headlight switch (2) headlight dimmer switch The headlight switch ( ) is used to turn the headlight ON ( ) or OFF ). To operate, turn the switch to ON ( ) or OFF ( Headlight Dimmer Switch The headlight dimmer switch ( ) is used to change between the high and low beams of the headlight.

  • Page 41: Recoil Starter

    Controls & Features Recoil Starter RIGHT SIDE (1) recoil starter The recoil starter ( ) is used to start the engine when the battery is low. page Using the Recoil Starter, Instruments & Controls...

  • Page 42: Throttle Lever

    Controls & Features Throttle Lever RIGHT HANDLEBAR (1) throttle lever (A) to open the throttle The throttle controls engine rpm (speed). To increase engine rpm, press the throttle lever ( ) with your thumb. To reduce engine rpm, release pressure on the throttle lever. The throttle will automatically return to the closed position (engine idle) when you remove your thumb.

  • Page 43: Gearshift Switch

    Controls & Features Gearshift Switch Two gearshift switches are used in the ESP (manual shift) mode. These switches are used to select the next higher or lower gear in the transmission. To operate, press the upshift switch ( ) to engage the next higher gear or press the downshift switch ( ) to engage the next lower gear.

  • Page 44: Front Brake Lever

    Controls & Features Front Brake Lever The front brake lever is used to slow or stop your ATV. To operate, pull the lever. For information on braking techniques, see page Rear Brake Lever The rear brake lever/parking brake lever is used to slow or stop your ATV.

  • Page 45: Parking Brake

    Controls & Features Parking Brake LEFT HANDLEBAR (1) lock lever (A) to lock (2) rear brake lever/parking brake lever The lock lever ( ) on the rear brake lever/parking brake lever ( ) allows it to be used as a parking brake. To operate, first squeeze the rear brake lever/parking brake lever using your left hand and then lock it with the lock lever using your right hand.

  • Page 46: Flag Pole Bracket

    Flag Pole Bracket RIGHT REAR (1) flag pole bracket Flag poles are optional equipment available from your Honda dealer. To mount a pole in the bracket ( ), follow the instructions that come with the flag pole kit. Flag poles are required in some riding areas. Check local regulations before riding.

  • Page 47: Accessory Socket

    Controls & Features Accessory Socket RIGHT FRONT (1) accessory socket (3) cap (2) meter cover The accessory socket ( ) is attached to the right side of the meter cover ( ). You can use the accessory socket to power a trouble light, spotlight, CB radio, or cell phone, etc.
  • Page 48 Controls & Features Be sure the engine is on and the headlights are turned off before using the accessory socket, otherwise you may drain the battery. The accessory socket’s rated capacity is DC 12V, 120 Watts (10A) or less. If you exceed this limit, you may blow a fuse. See If a Fuse Blows, page When you are done using an accessory, unplug it, and cover the socket...
  • Page 49 Instruments & Controls...

  • Page 50: Before Riding

    Before Riding Before each ride, you need to make sure you and your Honda are both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your ATV, and adjustments to make for your comfort, convenience, or safety.

  • Page 51: Are You Ready To Ride

    Are You Ready to Ride? Before you ride your ATV for the first time, we urge you to: Read this owner’s manual and the labels on your ATV carefully. Make sure you understand all the safety messages. Know how to operate all the controls. Before each ride, be sure: You feel well and are in good physical and mental condition.
  • Page 52 Are You Ready to Ride? An open-face helmet offers some protection, but a full-face helmet offers more. Regardless of the style, look for a DOT (Department of Transportation) sticker on any helmet you buy (USA only). Always wear a face shield or goggles to protect your eyes and help your vision. Operating this ATV without wearing an approved motorcycle helmet, eye protection, and protective clothing could increase your...

  • Page 53: Rider Training

    Beginning and inexperienced operators should complete the certified training course offered by Honda. They should then regularly practice the skills learned in the course and the operating techniques described in the owner’s manual.

  • Page 54: Age Recommendation

    Are You Ready to Ride? Age Recommendation The minimum recommended age for this ATV model is 16. For safety, never let children under 16 years old operate this vehicle. A child using an ATV that is not recommended for their age could lose vehicle control while riding, resulting in severe injury or death.

  • Page 55: No Alcohol Or Drugs

    Are You Ready to Ride? No Alcohol or Drugs Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol can impair your ability to operate an ATV safely. Likewise, drugs − even if prescribed by a physician can be dangerous while operating an −...

  • Page 56: Is Your Atv Ready To Ride

    If your ATV has overturned or been involved in a collision, do not ride the vehicle until it has been inspected by your Honda dealer. There may be damage or other problems you cannot see. Improperly maintaining this ATV or failing to...
  • Page 57 Is Your ATV Ready to Ride? Check the level and add fuel (page ) if Fuel needed. Also make sure the fuel fill cap is securely fastened. Check for leaks. Use a gauge to check the air pressure. Adjust if Tires needed.
  • Page 58 Is Your ATV Ready to Ride? Check the cable housings for wear. Check the Cable fittings for looseness. Replace or tighten as needed. Make sure the headlight, brakelight and Lights taillight are working properly. If you are carrying cargo, also check the following: Make sure you do not exceed the load limits Loading Limits (page...
  • Page 59 Move the handlebar right and left and check that there is no excessive backlash. Remember, be sure to take care of any problem you find, or have your Honda dealer correct it before you ride. Before Riding...

  • Page 60: Load Limits & Guidelines

    Load Limits & Guidelines Your Honda was designed as a rider-only ATV. It was not designed to carry a passenger. It can carry cargo on the cargo racks, however, carrying cargo anywhere else or carrying a passenger could interfere with your balance and control of the ATV.

  • Page 61: Cargo And Trailer Information

    The ATV was designed to carry you and a specific amount of cargo. The ATV can be used to tow a trailer and a specific amount of cargo with the installation of Honda Trailer Hitch. The Hondaline Trailer Hitch Kit contains specific information regarding trailer towing with the ATV.
  • Page 62 Load Limits & Guidelines Following are the load limits for your ATV: maximum weight capacity 485 lb (220 kg) (includes the weight of the rider, all cargo, and accessories.) front cargo rack weight limit 66 lb (30 kg) rear cargo rack weight limit 133 lb (60 kg) tow weight limit 850 lb (385 kg)

  • Page 63: Loading Guidelines

    Load Limits & Guidelines Loading Guidelines Carrying cargo or pulling a trailer will affect how your ATV handles and greatly reduce its ability in accelerating, braking and making turns and other maneuvers. Be sure to observe the weight limits and follow these guidelines: Check that the tires are properly inflated.

  • Page 64: Accessories & Modifications

    Honda cannot test all other accessories, you must be personally responsible for proper selection, installation, and use of non-Honda accessories. Check with your Honda dealer for assistance and always follow these guidelines: Make sure the accessory does not obscure any lights, reduce ground clearance, limit suspension travel or steering travel, or interfere with operating any controls.

  • Page 65: Modifications

    Accessories & Modifications Modifications We strongly advise you not to remove any original equipment or modify your ATV in any way that would change its design or operation. Such changes could seriously impair your ATV’s handling, stability, and braking, making it unsafe to ride. We also advise you not to make any modifications or remove any equipment (such as the USDA qualified spark arrester or emission control system components) that would make your ATV illegal in your...

  • Page 66: Basic Operation & Riding

    Basic Operation & Riding This section gives basic riding instructions, including how to start and stop your engine, and how to use the throttle and brakes. It also provides important information on riding with cargo. To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page Safe Riding Precautions ................
  • Page 67 Basic Operation & Riding Braking ....................Riding Your ATV ................. Making Turns ..................Skidding or Sliding ................Riding Up Hills ................. Riding Down Hills ................Crossing or Turning on Hills or Slopes ..........Riding Over Obstacles ..............Riding Through Water ..............

  • Page 68: Safe Riding Precautions

    Safe Riding Precautions Before riding your ATV for the first time, please review the ATV Saf ety section beginning on page 1, and the section beginning Bef ore Riding on page Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles.

  • Page 69: Keep Hands And Feet On Controls

    Safe Riding Precautions You should never ride your ATV on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate ATVs on public streets, roads and highways.

  • Page 70: Control Speed

    Safe Riding Precautions (1) footpeg Control Speed Riding at excessive speed increases the chance of an accident. In choosing a proper speed, you need to consider the capability of your vehicle, the terrain, visibility and other operating conditions, plus your own skills and experience.

  • Page 71: Use Care On Unfamiliar Or Rough Terrain

    Safe Riding Precautions Use Care on Unfamiliar or Rough Terrain Before riding in a new area, always check the terrain thoroughly. Don’t ride fast on unfamiliar terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react.) Failure to use extra care when operating this ATV on unfamiliar terrain could result in the ATV...

  • Page 72: Do Not Perform Stunts

    Safe Riding Precautions Never ride past the limit of visibility. Maintain a safe distance between your ATV and other off-road vehicles. Always exercise caution, and use extra care on rough, slippery and loose terrain. Failure to use extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in an accident, including an...

  • Page 73: Starting & Stopping The Engine

    Starting & Stopping the Engine Always follow the proper starting procedure described below. For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your ATV’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.

  • Page 74: Starting Procedure

    Starting & Stopping the Engine Starting Procedure This vehicle has a fuel-injected engine with an automatic choke. Follow the procedure indicated below. Any Air Temperature Press the start button with the throttle completely closed. The engine will not start if the throttle is fully open (because the electronic control module cuts off the fuel supply).

  • Page 75: Flooded Engine

    Starting & Stopping the Engine Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine: Leave the engine stop switch set to RUN ( Open the throttle fully. Press the start button for 5 seconds (or operate the recoil starter several times).

  • Page 76: Stalled Engine

    Starting & Stopping the Engine Stalled Engine If the engine stalls, shift into neutral (N) and restart the engine. If you are unable to shift to neutral (N) from drive (D), you can restart the engine by squeezing the front brake lever and pressing the start button while the vehicle is stopped.

  • Page 77: How To Stop The Engine

    Starting & Stopping the Engine How to Stop the Engine Normal Engine Stop To stop the engine, make sure the transmission is in neutral by checking that the neutral indicator lights, then turn the ignition switch OFF ( The engine stop switch should normally remain in the RUN ( position even when the engine is OFF.

  • Page 78: Using The Recoil Starter

    Pull the grip up briskly and fully. After the engine starts, allow the starter grip to return slowly. If the starter grip does not return smoothly (because of dirt in the assembly), see your Honda dealer. RIGHT SIDE (1) right side cover (2) starter grip The engine cannot be started if the battery is disconnected, low or dead.

  • Page 79: Shifting Gears

    Shifting Gears Your ATV has three shift lever positions: neutral (N), drive (D), and reverse (R). Neutral (N) Use neutral when you start the engine, or if it is necessary to stop briefly with the engine idling. Drive (D) Use this position for normal riding. The following two modes can be selected in the drive position;...
  • Page 80 Shifting Gears The shift lever ( ) is located on the left side of the fuel tank. To shift the shift lever, bring the ATV to a complete stop. If the shif t lever is moved while the vehicle is moving, the transmission may be damaged.
  • Page 81 Shifting Gears AUTO Mode When the drive mode is at AUTO, shifting the lever to ‘‘D’’ (drive) provides a 3-speed automatic transmission. While pulling up the shift lever ( ), shift to ‘‘D.’’ Pull down the shift lever and confirm that the lever is locked and the gear position indicator ( ) is showing ‘‘D.’’...
  • Page 82 Shifting Gears ESP Mode With the drive mode set at ESP, shifting the lever to ‘‘D’’ allows manual shifting from 1st to 3rd using the gearshift switches. Two gearshift switches are located next to the left handlebar grip: upshift ( ) and downshift ( To upshift the transmission, press the upshift switch ( ) once.
  • Page 83 Shifting Gears After starting the engine and letting it warm up, follow these procedures: Bring your ATV to a complete stop, select the ESP mode and shift the shift lever into the ‘‘D’’ position. If the shif t lever is moved while the vehicle is moving, the transmission may be damaged.
  • Page 84 Shifting Gears To prevent transmission damage, do not coast or tow the ATV for long distances with the engine off. Recommended Shift Points Ride in the highest gear that lets the engine run and accelerate smoothly. This will give you good fuel economy and effective emissions control. Basic Operation &...

  • Page 85: Riding In Reverse

    Riding in Reverse If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed. Improperly operating in reverse could cause you to hit an obstacle or person behind you, resulting in serious injury.
  • Page 86 Riding in Reverse To stop, close the throttle and gradually apply both the front and rear brakes. Do not abruptly apply the rear brake by itself. To shift out of reverse and into neutral, shift the shift lever into ‘‘N’’ (neutral) gear.

  • Page 87: Braking

    Braking Your ATV is equipped with disc brakes on both front wheels which are hydraulically activated by operating the right brake lever. The single disc brake of the rear drivetrain is hydraulically activated by pressing down on the brake pedal and mechanically activated by operating the left brake lever.
  • Page 88 Braking Your ability to brake in a turn and to brake hard in an emergency situation are important riding skills. When descending a long, steep grade, use engine compression braking by downshifting (in the ESP mode), with intermittent use of both brakes. Continuous brake application can overheat the brakes and reduce their effectiveness.

  • Page 89: Riding Your Atv

    Riding Your ATV Making Turns Learn how to turn your ATV properly. Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns. Turning improperly can make the ATV go out of control, causing a collision or overturn.
  • Page 90 Riding Your ATV Lean your body to the inside of a turn and forward. To make a turn on level ground: Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable.

  • Page 91: Skidding Or Sliding

    Riding Your ATV Skidding or Sliding The terrain surface can be a major factor affecting turns. Skidding during a turn is more likely to occur on slippery surfaces, such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control.

  • Page 92: Riding Up Hills

    Riding Your ATV Riding Up Hills The ATV’s ability to safely climb hills largely depends on the rider’s skill and judgment. Begin by practicing on smooth, gentle slopes. As you gain experience, you’ll learn the hazards and your own limitations. You may then proceed to ride on more difficult terrain.
  • Page 93 Riding Your ATV Shift weight forward when climbing hills. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. To climb a hill, take a running start in an appropriate gear and speed for the conditions.
  • Page 94 Riding Your ATV Stalling the ATV and/or Rolling Backwards: If you incorrectly estimate climbing capability or terrain conditions, the ATV may not have enough power or traction to continue uphill. If this happen, the ATV can stall and/or roll backwards. Stalling, rolling backwards or improperly dismounting while climbing a hill could result in the ATV overturning.
  • Page 95 Riding Your ATV What to do after the ATV has stalled or rolled backwards: If the hill is too steep or too slippery, or if you have any doubt whether you can safely walk the ATV back down the hill, leave the vehicle where it is and get help.

  • Page 96: Riding Down Hills

    Riding Your ATV Riding Down Hills It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side. Going down a hill improperly could cause loss of control or cause the ATV to overturn. Always follow proper procedures for going down hills as described in this owner’s manual.

  • Page 97: Crossing Or Turning On Hills Or Slopes

    Riding Your ATV When you’ve selected a safe downhill path, shift into a lower gear (in the ESP mode), shift your weight back with your arms extended and braced against the handlebar, then go down slowly with the throttle closed. Use mainly the rear brake to control speed.
  • Page 98 Riding Your ATV Crossing Hills or Slopes To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the center of the seat and lean toward the uphill side.

  • Page 99: Riding Over Obstacles

    Riding Your ATV Riding Over Obstacles Before operating in a new area, check for obstacles. Watch out for bumps, rain ruts, potholes and other obstacles in the terrain. When you approach any obstacle, reduce your speed and be prepared to stop. Never try to ride over large obstacles, such as large rocks or fallen logs.

  • Page 100: Riding Through Water

    Riding Your ATV Riding Through Water Your ATV is designed to travel through water up to approximately 10 inches (254 mm) deep. Before crossing a stream, make sure the water is not too deep or flowing too fast. The ATV tires have some ability to float. Operating this ATV through deep or fast-flowing water may cause a loss of traction and loss of control, which could lead to an accident.

  • Page 101: Parking

    Parking Look for level parking area. Make sure the ground surface is firm. After bringing your ATV to a stop, hold the brakes while you shift into neutral. Set the parking brake. Turn the ignition switch OFF ( If it is necessary to start the engine when your ATV in gear and is stopped on a grade, rock the vehicle back and forth to allow shifting the transmission into neutral.

  • Page 102: Servicing Your Honda

    Maintenance, replacement or repair of the emission control devices and systems may be performed by any ATV repair establishment or individual using parts that are ‘‘certified’’ to EPA standards. Bef ore You Service Your Honda The Importance of Maintenance ............
  • Page 103 Servicing Your Honda Service Procedures Fluids & Filters Fuel ....................Engine Oil & Filter ................Gear Case Oil ..................Differential Oil .................. Coolant ....................Air Cleaner ..................Engine Throttle ....................Spark Plug ..................Valves ....................Spark Arrester ................... Chassis Brakes ....................

  • Page 104: The Importance Of Maintenance

    Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair. If your ATV overturns or is involved in a crash, be sure your Honda dealer inspects all major parts, even if you are able to make some repairs.

  • Page 105: Maintenance Safety

    Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic. Instructions are included in this manual only to assist in emergency service.

  • Page 106: Important Safety Precautions

    Keep cigarettes, sparks, and flames away from all fuel-related parts. Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new Honda Genuine Parts or other equivalents for repair and replacement.

  • Page 107: Maintenance Schedule

    Other items involve more extensive procedures and may require special training, tools, and equipment. We recommend that you have your Honda dealer perform these tasks unless you have advanced mechanical skills and the required tools and equipment.
  • Page 108 ＊ ＊＊ require more technical information and tools. Consult your Honda dealer. Should be serviced by your Honda dealer, unless you have the ＊ proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page In the interest of safety, we recommend these items be serviced ＊＊...

  • Page 109: Maintenance Procedures

    RADIATOR COOLANT NOTE 3 COOLING SYSTEM NOTE 2 − Should be serviced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page Servicing Your Honda...
  • Page 110 STEERING SYSTEM − Should be serviced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page In the interest of safety, we recommend these items be serviced only by your Honda dealer.

  • Page 111: Maintenance Record

    12 or 200 1,800 (3,000) or 18 or 300 2,400 (4,000) or 24 or 400 3,000 (5,000) or 30 or 500 3,600 (6,000) or 36 or 600 4,200 (7,000) or 42 or 700 4,800 (8,000) or 48 or 800 Servicing Your Honda...

  • Page 112: Maintenance Component Locations

    Maintenance Component Locations rear brake lever/ front brake fluid reservoir parking brake lever front brake lever throttle lever fuel fill cap Servicing Your Honda...
  • Page 113 2 other fuses air cleaner battery air cleaner rear brakelight switch housing drain tube front brake caliper rear brake pedal engine oil filter differential oil fill cap coolant differential oil drain plug reserve tank front brake caliper Servicing Your Honda...
  • Page 114 Maintenance Component Locations spark plug owner’s manual storage compartment tool kit air pressure gauge spark arrester engine oil dipstick gear case oil fill cap gear case oil engine oil fill cap drain plug engine oil drain plug Servicing Your Honda...

  • Page 115: Tool Kit

    To access the tool kit, remove the seat (see page ), and then remove the rubber band. An optional, larger tool kit may be available. Check with your Honda dealer’s parts department. UNDER SEAT (1) tool kit...

  • Page 116: Owner's Manual Storage

    ( ) and fastened with the rubber band ( ). Be careful not to flood this area when washing your ATV. LEFT (1) owner’s manual (5) air pressure gauge (2) storage compartment (6) plastic bag (3) quick screw (7) rubber band (4) lid Servicing Your Honda...

  • Page 117: Seat Removal

    Slide the seat ( ) back and lift it. Installation Insert the front prongs ( ) into the hooks ( ) and press the studs ( ) into the grommets on the rear fender. Press down on the seat until it locks. Servicing Your Honda...

  • Page 118: Fuel

    86 (or higher) Use only unleaded fuel in your Honda. If you ride your Honda in a country where leaded fuel might be available, take precautions to use only unleaded fuel. Your engine is designed to use any unleaded gasoline that has a pump octane number of 86 or higher.
  • Page 119 The tank should be refilled as soon as possible when the E segment in the fuel gauge flashes. Refueling Procedure Refer to on page Saf ety Precautions (1) fuel fill cap (3) handlebar cover hole (2) breather tube (4) filler neck Servicing Your Honda...
  • Page 120 Wipe up spills immediately. After refueling, turn the fuel fill cap clockwise until it clicks. Insert the breather tube into the handlebar cover hole. If you replace the fuel fill cap, use only a Honda Genuine replacement part. Servicing Your Honda...

  • Page 121: Engine Oil & Filter

    Change the engine oil as specified in the maintenance schedule on page . When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule. Servicing Your Honda...
  • Page 122 SAE 10W-30 JASO T 903 standard ＊ suggested oil Pro Honda GN4 4-stroke oil (USA & Canada), or Honda 4-stroke oil (Canada only), or an equivalent motorcycle oil. Suggested oils are equal in performance to SJ oils that are not labeled ＊...
  • Page 123 There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification. (1) code number of the sales company of the oil (2) oil classification Servicing Your Honda...
  • Page 124 The oil level should be between the upper level mark ( ) and the lower level mark ( ) on the dipstick. LEFT SIDE (1) dipstick (3) lower level mark (2) upper level mark (cont’d) Servicing Your Honda...
  • Page 125 Do not overfill. Reinstall the oil fill cap, oil fill cap lid and dipstick. Running the engine with an improper oil level can cause serious engine damage. LEFT SIDE (4) oil fill cap lid (5) oil fill cap Servicing Your Honda...
  • Page 126 Saf ety Precautions Your ATV’s oil filter has very specific performance requirements. Use a new Honda Genuine oil filter specified for your model or a filter of equal quality. Using the wrong oil f ilter may result in leaks or engine damage.
  • Page 127 Check the O-rings ( ) are in good condition and then insert a new oil filter to the oil filter cover. Use only the Honda Genuine oil filter or a filter of equivalent quality specified for your model. Using the wrong Honda filter or a non- Honda filter which is not of equivalent quality may cause engine damage.
  • Page 128 If necessary, add more oil but do not overfill. Reinstall the oil fill cap and dipstick. Check that there are no oil leaks. If a torque wrench is not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Servicing Your Honda...

  • Page 129: Gear Case Oil

    Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to on page Saf ety Precautions Change the oil with the gear case at normal operating temperature to assure complete and rapid draining.
  • Page 130 Make sure the oil level is at the lower edge of the inspection hole ( ). Install the oil fill cap. REAR (1) oil drain plug (2) oil fill cap (3) lower edge of the inspection hole Servicing Your Honda...

  • Page 131: Differential Oil

    Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to on page Saf ety Precautions Change the oil with the differential at normal operating temperature to assure complete and rapid draining.
  • Page 132 Make sure the oil level is at the lower edge of the inspection hole ( ). Install the oil fill cap. FRONT (1) oil drain plug (2) oil fill cap (3) lower edge of the inspection hole Servicing Your Honda...

  • Page 133: Coolant

    Maintaining the coolant will allow the cooling system to work properly and prevent freezing, overheating, and corrosion. Coolant Recommendation Use Pro Honda HP coolant or an equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines. Check the antifreeze container label.
  • Page 134 ( ). It should be between the UPPER ( ) and LOWER ( ) level marks. If the reserve tank is empty, or if coolant loss is excessive, check for leaks and see your Honda dealer for repair. (cont’d) Servicing Your Honda...
  • Page 135 Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark. FRONT (4) steering cover (5) reserve tank cap After adding coolant, install the reserve tank cap and steering cover. Servicing Your Honda...

  • Page 136: Coolant Replacement

    Refer to on page Saf ety Precautions Coolant should be replaced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page Removing the radiator cap while the engine is hot can cause the coolant to spray out, seriously scalding you.
  • Page 137 Check the air passages for clogging or damage. Remove insects, mud, or any obstruction with low water pressure. Have the radiator checked by your Honda dealer if the air flow is restricted over more than 20% of the radiator surface.

  • Page 138: Air Cleaner

    Your ATV’s air cleaner has very specific performance requirements. Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality. Using the wrong air cleaner may result in premature engine wear.
  • Page 139 Remove the seat by pulling the seat latch ( ) up. UNDER SEAT (1) seat latch (3) air cleaner housing cover (2) retainer clips Unlatch the retainer clips ( ). Remove the air cleaner housing cover ( ). Servicing Your Honda...
  • Page 140 Inspect for tears or cracks in the foam or seams of the air cleaner. Replace the air cleaner if it is damaged. UNDER SEAT (4) element holder (7) clamp (5) screw (8) air cleaner (6) air cleaner assembly (9) air cleaner body (cont’d) Servicing Your Honda...
  • Page 141 Pour clean Pro Honda Foam Filter Oil or an equivalent (Canada: Honda Foam Filter Oil or an equivalent) over the entire surface of the air cleaner. Use both hands to evenly spread the oil into the air cleaner.

  • Page 142: Air Cleaner Housing Drain Tube

    (3) air cleaner housing (2) clip Remove the drain tube ( ) by removing the clip ( ) under the air cleaner housing ( ). Drain the deposits. Reinstall the drain tube, securing it with the clip. Servicing Your Honda...

  • Page 143: Throttle

    Loosen the lock nut ( ). Turn the adjuster to obtain the correct freeplay. Tighten the lock nut and reinstall the sleeve. After adjustment, check for smooth operation of the throttle lever from fully closed to fully open in all steering positions. Servicing Your Honda...

  • Page 144: Throttle Inspection

    If the cable is kinked or chafed, have it replaced. Check the cables for tension or stress in all steering positions. Lubricate the cables with a commercially available cable lubricant to prevent premature wear and corrosion. Servicing Your Honda...

  • Page 145: Spark Plug

    ‘‘leaf-type feeler gauge.’’ Do not adjust the spark plug gap. If the gap is out of specification, replace the spark plug with a new one. Servicing Your Honda...
  • Page 146 (4) spark plug cap Make sure that a 1.2 mm wire-type feeler gauge cannot be inserted between the spark plug gap ( ). If the gauge fits in the gap, replace the plug with a new one. (cont’d) Servicing Your Honda...
  • Page 147 If a plug is too tight, the threads may be damaged. Reinstall the spark plug cap. Take care to avoid pinching any cables or wires. Install the remaining parts in the reverse order of removal. Servicing Your Honda...

  • Page 148: Valves

    For those who are mechanically proficient and have the proper tools, instructions on adjusting valve clearances are given in the official Honda Service Manual. Otherwise, the valves should be adjusted by your Honda dealer. Servicing Your Honda...

  • Page 149: Spark Arrester

    Allow the engine and muffler to cool. Remove the bolts ( ), the spark arrester ( ) and the gasket ( ) from the muffler ( ). REAR (3) gasket (1) bolts (4) muffler (2) spark arrester Servicing Your Honda...
  • Page 150 The spark arrester must be free of breaks and holes. Replace, if necessary. Check the gasket. Replace, if necessary. (5) spark arrester screen Install the spark arrester and the gasket in the muffler and tighten the bolts securely. Servicing Your Honda...

  • Page 151: Brakes

    Honda DOT 4 Brake Fluid The recommended brake fluid is Honda DOT 4 Brake Fluid, or any brake fluid of equal quality and performance. Use fresh brake fluid from a sealed container. Be sure to read the label before opening the sealed container.
  • Page 152 Do not add or replace brake fluid, except in an emergency. If you do add fluid, have your Honda dealer check the system as soon as possible. Brake f luid can damage plastic and painted surf aces. Handle with care.
  • Page 153 Other Inspections Make sure there are no fluid leaks. Check for deterioration or cracks in the hoses and fittings. If the hoses are worn or cracked, have them replaced by your Honda dealer. Servicing Your Honda...
  • Page 154 ). If the wear indicator aligns with the reference mark ( ), both pads must be replaced, see your Honda dealer for this replacement. Always inspect both pads in both the right and left front brake calipers. Servicing Your Honda...
  • Page 155 REAR (3) wear indicator (4) reference mark Check the wear indicator. If the wear indicator ( ) aligns with the reference mark ( ), replace both pads as a set, see your Honda dealer for this service. Servicing Your Honda...
  • Page 156 Freeplay (measurement at the tip of the end of the brake lever) should be: 1 1 3/16 in (25 30 mm) − − If necessary, adjust to the specified range. Servicing Your Honda...
  • Page 157 ( ). Other Inspections Check that the brake lever and brake pedal assemblies are positioned properly and the securing bolts are tight. Make sure that the brake cables, brake arm, spring, parking, and fasteners are in good condition. Servicing Your Honda...
  • Page 158 ( ). Turn the nut in direction ( ) if the switch operates too late and in direction ( ) if the switch operates too soon. RIGHT SIDE (1) rear brakelight switch (2) adjusting nut Servicing Your Honda...

  • Page 159: Tires

    Always select your riding area with care. The following pages give detailed information on how and when to check your air pressure, how to inspect your tires for wear and damage, and our recommendations for tire repair and replacement. Servicing Your Honda...
  • Page 160 Overinflated tires make your ATV ride harshly, are more prone to damage from surface hazards, and wear unevenly. Make sure the valve stem caps are secure. If necessary, install new caps. Servicing Your Honda...
  • Page 161 Be sure to check tire pressure at the riding site, since changes in altitude can affect air pressure. The recommended ‘‘cold’’ tire pressures are: FRONT REAR RECOMMENDED 3.6 psi 3.6 psi PRESSURE (25.0 kPa) (25.0 kPa) RECOMMENDED 3.6 psi 3.6 psi (25.0 kPa) (25.0 kPa) PRESSURE Servicing Your Honda...
  • Page 162 Cuts, slits, or cracks in the tires. Replace the tire if you can see fabric or cord. Nails or other foreign objects embedded in the side of the tire or tread. Excessive tread wear. Servicing Your Honda...
  • Page 163 ( ). For best performance, you should replace a tire before the tread depth at the center reaches the following limits: front 3/16 in (4 mm) rear 3/16 in (4 mm) Servicing Your Honda...

  • Page 164: Tire Repair

    If you choose to have a tire repaired, be sure the repair work is performed by a professional. If you have a tire professionally repaired at a non-Honda facility, we recommend that you have the work checked by your Honda dealer.

  • Page 165: Tire Replacement

    When you replace a tire, remember: Have the tire replaced by your Honda dealer if possible. If you have a tire professionally replaced at a non-Honda facility, we recommended that you have the work checked by your Honda dealer. Servicing Your Honda...

  • Page 166: Guards

    The front boot guards ( ) protect the rubber driveshaft boots, and the front driveshaft guards ( ) protect the front driveshaft. Have the engine guard and skid plate replaced if they are cracked or damaged. If the guard and plate bolts are loose, tighten them securely. Servicing Your Honda...

  • Page 167: Drivetrain Boots

    (3) rubber yoke joint boot Check the rubber driveshaft boots ( ), rubber propeller shaft boots ( ) and rubber yoke joint boot ( ) for cuts, damage or leaking grease. If necessary, have your Honda dealer replace them. Servicing Your Honda...

  • Page 168: Battery

    If you plan to store your ATV, see page Battery Storage, If your battery seems weak and/or is leaking electrolyte (causing slow starting or other electrical problems), see your Honda dealer. WARNING: Battery posts, terminals and related accessories contain Wash your hands after handling.

  • Page 169: Battery Storage

    A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance. Servicing Your Honda...
  • Page 170 Release the rings and remove the rubber band ( ). Disconnect the negative ( ) terminal lead ( ) from the battery ( ) − first, then disconnect the positive ( ) terminal lead ( ). ＋ (cont’d) Servicing Your Honda...
  • Page 171 Slow charge the battery (see following section) once every 30 days. Installation Reinstall in the reverse order of removal. Be sure to connect the positive ( ) terminal first, then the negative ＋ ( ) terminal. − Make sure all bolts and other fasteners are secure. Servicing Your Honda...

  • Page 172: Battery Charging

    We recommend using a charger ( ) designed specifically for your Honda, which can be purchased from your Honda dealer. These units can be left connected for long periods without risking damage to the battery. However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s instructions.

  • Page 173: Appearance Care

    Appearance Care Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identifies you as an owner who values his ATV. A clean ATV is also easier to inspect and service. General Recommendations Refer to on page...
  • Page 174 As a precaution, ride your ATV at a slow speed and apply the brakes several times. This will help dry the brakes and restore normal braking performance. If the inside of the headlight lens appears clouded immediately after washing, it should clear after a few minutes of riding. Servicing Your Honda...
  • Page 175 Brake dust. necessary, rub with a sponge. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth. Dull, corroded chrome Apply a high quality chrome/ or aluminum. aluminum polish and wipe with a non-abrasive cloth. Servicing Your Honda...
  • Page 176 After washing, rinse with plenty of water and dry with a clean cloth. Then apply a mild, commercially available spray cleaner/polish or wax. For stained or dull-looking wheels, use a quality chrome/aluminum polish to restore the finish. Servicing Your Honda...
  • Page 177 Apply the polish or wax according to the instructions on the container. If a surface on your ATV is chipped or scratched, your Honda dealer has touch-up paint to match your ATV’s color. Be sure to use your ATV’s color code (page ) when you buy touch-up paint.

  • Page 178: Tips

    Tips Here’s helpful advice on how to prepare for an off-road adventure, how to transport and store your Honda, and how to be an environmentally responsible ATV owner. Preparing for a Ride ................What to Take to the Riding Area ..........

  • Page 179: Preparing For A Ride

    Preparing for a Ride A safe and enjoyable ride begins with good planning and preparation. Always ride with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return. Before riding in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other riders who know the area.

  • Page 180: What To Take On The Trail

    Preparing for a Ride What to Take on the Trail What you take with you during a ride depends on the kind of terrain, how long you expect to ride, how far you might go from your base camp or help, and how experienced you or your companions are in making repairs.

  • Page 181: Transporting Your Honda

    Transporting Your Honda Do not tow your ATV behind a car or other vehicle. When you transport your ATV, we recommend that you carry the vehicle in its normal operating position (on all four wheels). Do not incline the vehicle upright on its rear end. This can damage the vehicle, and leaking gasoline could be a hazard.
  • Page 182 Transporting Your Honda Secure the vehicle with tie-down straps in the areas shown. Suitable tie-down straps are available from your Honda dealer. Ordinary rope is not recommended because it can stretch under load. Using tie-down straps in any other areas can damage your ATV.

  • Page 183: Storing Your Honda

    ATV running again. For more information about storage, refer to the Honda Winter Storage available from your Honda dealer (USA only). Guide, We suggest you perform the following procedures to keep your ATV in top condition. These storage procedures will reduce the deterioration that can occur during storage.

  • Page 184: Preparation For Storage

    Storing Your Honda Preparation for Storage Refer to on page Saf ety Precautions This procedure requires a means for draining and disposing of drained fuel (page Change the engine oil and filter (page Make sure the cooling system is filled with a 50/50% antifreeze solution (page Fill the fuel tank.
  • Page 185 Storing Your Honda Remove the battery and charge it fully. Store it in an area protected from freezing temperatures and direct sunlight. Slow charge the battery (page ) once a month. The battery gives off explosive hydrogen gas during normal operation.
  • Page 186 (page If your ATV has been stored for more than two months ask your − Honda dealer to drain and replace the fuel. Charge the battery (page ) as required. Install the battery. Perform a pre-ride inspection (page ), then test-ride your ATV at low speeds.

  • Page 187: You & The Environment

    You & the Environment Owning and riding an ATV can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding. Following are tips on how you can be an environmentally responsible ATV owner.

  • Page 188: Taking Care Of The Unexpected

    Taking Care of the Unexpected With all the challenges you can encounter off-road, there’s a chance that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride.

  • Page 189: General Guidelines

    Taking Care of the Unexpected General Guidelines Keeping your ATV well-maintained is the best way to reduce the possibility of having a problem while riding. However, problems can arise even with well-maintained machines. Remember to take along your owner’s manual, the tool kit that came with your ATV, and any other items (such as tire repair supplies and additional tools) that might help you solve a problem on your own.
  • Page 190 Taking Care of the Unexpected Should you ever have a problem while riding, please follow these guidelines: Always put personal safety first. Take time to assess the situation and your options before deciding what to do. If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible.

  • Page 191: If Your Engine Quits Or Won't Start

    If you can’t − correct the problem, see your Honda dealer. If your ATV won’t start, listen as you press the start button. If you don’t hear the starter motor turning, refer to the Starter motor doesn’t operate...
  • Page 192 If charging doesn’t help, see your Honda dealer. faulty starter motor If all possible causes are negative, the starter motor may be faulty. See your Honda dealer. SYMPTOM: Starter motor works, but the engine won’t start. POSSIBLE CAUSE WHAT TO DO out of fuel Fill the fuel tank.
  • Page 193 Check the high oil/coolant temperature temperature indicator. Refer to the High Oil/ Coolant T emperature Indicator Lights, page runs erratically, See your Honda dealer. misfires blubbers (rich fuel See your Honda dealer. mixture) sooty exhaust (rich See your Honda dealer.

  • Page 194: If The Transmission Is Not Functioning Properly

    Honda dealer. When the display on the gear position indicator returns to normal: You may drive the vehicle as usual after restarting the engine. However, we urge you to have your ATV inspected by your Honda dealer. (cont’d)
  • Page 195 Loosen the screw ( ) and release the lock plate ( ). Turn the emergency valve ( ) all the way in. With the engine running, your ATV will move forward slowly at idle. See your Honda dealer as soon as possible. LEFT SIDE (1) screw...

  • Page 196: If You Have A Flat Tire

    Follow the instructions provided with the repair kit to make a temporary repair. As soon as possible, have the tire permanently repaired by your Honda dealer. Any tire that cannot be repaired should be replaced. Whenever the ATV is to be operated far from service facilities or available transportation, we recommend that you carry a tire pump and a repair kit with the vehicle.
  • Page 197 If You Have a Flat Tire Riding your ATV with a temporary tire repair can be risky. If the temporary repair fails, you can crash and be seriously injured or killed. If you must ride with a temporary tire repair, ride slowly and carefully until the tire is permanently repaired or replaced.
  • Page 198 If You Have a Flat Tire Emergency Wheel Removal/Installation Refer to on page Saf ety Precautions (1) wheel nuts (2) wheel rim Removal Park your ATV on a firm, level surface. Loosen but do not remove the wheel nuts ( ). −...
  • Page 199 47 lbf·ft (64 N·m , 6.5 kgf·m) If a torque wrench was not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capability.

  • Page 200: If The High Oil/Coolant Temperature Indicator Lights

    If the High Oil/Coolant Temperature Indicator Lights Normally, the high oil/coolant temperature indicator will only light momentarily when you turn the ignition ON ( ). Occasionally, it may flicker at or near idling speed. High oil/coolant temperature may be caused by restriction of air flow to the radiator (such as mud caked on the radiator), extended idling, an oil leak, a coolant leak, a low oil level, a low coolant level, or extended operation under adverse conditions.
  • Page 201 If there’s a mild coolant leak, you can ride for awhile, carefully watching the indicator. Be prepared to stop and add more coolant or water. If the leak is bad, transport your ATV to a Honda dealer (page Taking Care of the Unexpected...

  • Page 202: If A Fuse Blows

    If a Fuse Blows All of the electrical circuits on your ATV have fuses to protect them from damage caused by excess current flow (short circuit or overload). If something electrical on your ATV stops working, the first thing you should check for is a blown fuse ( ).
  • Page 203 If a Fuse Blows Main Fuse Access To prevent an accidental short circuit, turn the ignition switch OFF ) before checking or replacing the fuses. Remove the seat (page To access the main fuse ( ) ( ), remove the fuse box cover ( ). UNDER SEAT (2) main fuse 1 (4) fuse box cover...
  • Page 204 If a Fuse Blows (6) circuit fuses (7) spare fuses Circuit Fuse Access To check or replace a circuit fuse ( ), pull the old fuse out of its retaining clips. If the fuse is blown, replace it with a spare fuse ( ) of the same rating. If you do not have a replacement fuse with the proper rating for the circuit, install one with a lower rating.
  • Page 205 If the replacement fuse of the same rating burns out in a short time, there is probably a serious electrical problem on your ATV. Leave the blown fuse in that circuit and have your ATV checked by your Honda dealer.

  • Page 206: If You Crash

    Sometimes, crash damage is hidden or not immediately apparent. When you get home, thoroughly check your ATV and correct any problems you find. Also, be sure to have your Honda dealer check the frame and suspension after any serious crash.

  • Page 207: If You Lose Your Key

    If you don’t know your key number, call the dealer where you purchased your Honda ATV. They may have it listed in their records. If they don’t, transport your ATV to them or the nearest Honda dealer.

  • Page 208: If The Battery Is Low (Or Dead)

    The greater amperage of an automobile battery when the car engine is running can damage your ATV’s electrical system. Bump starting is also not recommended. If you can’t charge the battery or it appears unable to hold a charge, contact your Honda dealer. Taking Care of the Unexpected...

  • Page 209: If A Component Fails

    If a Component Fails The brake levers or pedal, control cables, and other components can be damaged as you ride in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you.

  • Page 210: Technical Information

    Technical Information This section contains dimensions, capacities, and other technical data, plus information on government requirements and how to break-in your ATV. Vehicle Identification ................ Specifications ..................Break-in Guidelines ................Emission Control Systems ..............Oxygenated Fuels ................Technical Information...

  • Page 211: Vehicle Identification

    Vehicle Identification Serial Numbers The VIN, engine serial number, and key number may be required when ordering replacement parts. You may record these numbers in the Quick Reference section at the rear of this manual. The VIN ( ) is stamped on the front of the frame. FRONT (1) VIN The engine number ( ) is stamped on the upper side of the rear...
  • Page 212 Vehicle Identification Color Label & Code The color label ( ) is attached to the frame under the seat. Remove the seat (page ) to check the label. The color code is helpful when ordering replacement parts. You may record the color and code in the Quick Reference section at the rear of this manual.

  • Page 213: Specifications

    API service label, SAE 10W-30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil (USA & Canada) or Honda 4-stroke oil (Canada only), or an equivalent motorcycle oil Technical Information...
  • Page 214 Specifications Fuel & Lubricants (cont’d) cooling system Pro Honda HP Coolant or an recommendation equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines cooling system 2.1 US qt (2.0 ) capacity Capacities...
  • Page 215 Specifications Power Transmission primary reduction 1.333 secondary reduction forward 2.000 reverse 2.375 front 3.231 final reduction rear 3.154 transmission ratio 2.053 1.375 0.933 reverse 2.138 final drive shaft Chassis & Suspension caster ° trail 0.08 in (2.1 mm) tire size, front AT25 ×...
  • Page 216 Specifications Electrical battery 12 V 18 Ah (10HR) − generator 0.36 kW/5,000 rpm Lights headlight 12 V 40/40 W × brake/tail light 12 V 21/5 W × neutral indicator reverse indicator high oil/coolant temperature indicator PGM-FI indicator 4WD indicator Fuses main 1 30 A 30 A...

  • Page 217: Break-In Guidelines

    Break-in Guidelines Help assure your ATV’s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles (25 km). During this period, avoid full-throttle starts and rapid acceleration. Technical Information...

  • Page 218: Emission Control Systems

    Emission Control Systems Exhaust Emission Requirements The U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB), and Environment Canada (EC) require that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions provided.
  • Page 219 Carbon monoxide does not react in the same way, but it is toxic. Honda Motor Co., Ltd. utilizes various systems to reduce carbon monoxide, oxides of nitrogen and hydrocarbons. Exhaust Emission Control System The exhaust emission control system includes a PGM-FI system.
  • Page 220 Emission Control Systems Problems That May Affect ATV Exhaust Emissions If you are aware of any of the following symptoms, have the vehicle inspected and repaired by your Honda ATV dealer. Symptoms: Hard starting or stalling after starting Rough idle...
  • Page 221 Emission Control Systems Noise Emission Control System TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED: State laws prohibit, or Canadian provincial laws may prohibit, the following acts or the causing thereof: ( ) The removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use;...

  • Page 222: Oxygenated Fuels

    Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement.
  • Page 223 Oxygenated Fuels If you notice any undesirable operating symptoms, try another service station or switch to another brand of gasoline. Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty.

  • Page 224: Consumer Information

    This section contains information on your warranty and how to get an official Honda service manual. Authorized Manuals ................Warranty Coverage ................Warranty Service ................Contacting Honda ................Your Honda Dealer ................The Honda Rider’s Club (USA only) ..........Consumer Information...

  • Page 225: Service Manuals

    Authorized Manuals The Service Manual used by your authorized Honda dealer is available from Helm, Inc. (USA only, Canada: See your Honda dealer to order authorized manuals.) Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems common to all Honda motorcycles, motor scooters and ATVs.
  • Page 226 Mail to Helm, Inc. at the address shown on the back of this order form (USA only). Canada: See your Honda dealer to order authorized manuals. Publication Item Description Qty.
  • Page 227 NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the shipment should be sent. Customer Name Attention Street address/P. O. BOX Apartment Number City State Zip Code Daytime Telephone Number Check or money order enclosed payable to Helm Inc.

  • Page 228: Warranty Coverage

    There are responsibilities, restrictions, and exclusions which apply to these warranties. Please read the Warranties Booklet given to you by your Honda dealer at the time of purchase. Be sure to keep your Honda owner’s card with your Warranties Booklet (USA only).

  • Page 229: Warranty Service

    If you have questions about warranty coverage or the nature of the repair, it is best to talk to the Service Manager of your Honda dealer. Sometimes, in spite of the best intentions of all concerned, a misunderstanding may occur.

  • Page 230: Contacting Honda

    That’s why it’s important to work to resolve any differences at the dealership level. If you wish to comment on your experiences with your Honda or with your dealer, please send your comments to the following address (USA only): Motorcycle Division, American Honda Motor Co., Inc., P.O.

  • Page 231: Your Honda Dealer

    Your Honda Dealer Once you purchase your new Honda, get familiar with the organization of your Honda dealer so you can utilize the full range of services available. The service department is there to perform regular maintenance and unexpected repairs. It has the latest available service information from Honda.

  • Page 232: The Honda Rider's Club (Usa Only)

    The Honda Rider’s Club (USA only) You may be eligible for a Honda Rider’s Club of America (HRCA) membership with the purchase of your new Honda. You can log on to the HRCA Clubhouse website for details at www.hrca.honda.com. Consumer Information...

  • Page 233: Index

    ....................131 housing drain tube ................135 air pressure, gauge ....................109 tire ....................153 American Honda, contacting .............. . 223 apparel, protective ................... 44 appearance care .................. . 166 authorized manuals ................218 Bank angle sensor ignition cut-off system ...........
  • Page 234 Index braking ....................80 break-in guidelines ................210 button, ....................26 hour select ..................26 minute select ..................26 odometer/tripmeter select ..............23 RESET ....................24 capacity, fuel ..................112 care, appearance .................
  • Page 235 Index differential oil ..................124 digital clock ................... 26 dimmer switch,headlight ............... 33 dipstick ....................117 display, multi-function ................19 drivetrain boots ..................160 drive mode indicator ................20 drive mode select switch ..............
  • Page 236 Index final gear case oil ................122 flag pole bracket ..................39 flat tire ....................189 flooded engine ..................68 front boot guards ................. 159 front driveshaft guards ............... . 159 fuel, fill cap .................... .
  • Page 237 ..................85 stopping on hills ................87 Honda, contacting ..................223 dealer ....................224 Rider’s Club ..................225 Honda service manual ................ . 218 hourmeter ....................25 hour select button ................. . 26 Index...
  • Page 238 Index identification, vehicle ................204 ignition switch ..................28 indicators drive mode indicator ................ . 20 gear position indicator ............... 21 high oil/coolant temperature indicator ..........16 neutral indicator ................17 oil change indicator ................
  • Page 239 Index labels, safety ................... lamp check ................... . 15 limit, weight ..................55 loading guidelines ................. 56 lubrication differential oil ................. 124 engine oil ..................114 gear case oil ..................122 maintenance, importance ..................97 precautions ..................
  • Page 240 Index neutral indicator ..................17 noise emission control systems ............214 numbers, serial ..................204 obstacles, riding over ................92 odometer ....................23 odometer/tripmeter select button ............23 oil, differential ..................124 engine .....................
  • Page 241 . 122 recoil starter ................... 34 removal, seat ..................110 reverse, gear, shifting into ................78 indicator ................... . 16 riding in .................... . 78 rider training ..................46 Rider’s Club, Honda ................225 Index...
  • Page 242 Index riding, basic operations ................. 59 clothing ....................44 over obstacles ..................92 precautions ..................61 preparing for .................. . 172 safety ....................safety precautions ................61 through water ..................93 safety, important precautions ...............
  • Page 243 Index shifting gears ..................72 shifting lever ..................29 skid plate .................... . 169 skidding or sliding ................. 84 spark arrester ..................142 spark knock ..................111 spark plug ................... . 138 specifications ..................206 speedometer ..................
  • Page 244 Index throttle cable ....................136 lever ................... 35, 136 tires, air pressure ..................153 flat ....................189 repairing ..................157 replacing ..................158 thread conditions ................155 tool kit ....................108 trailer towing operational guidelines ..............
  • Page 245 Index warning labels ..................warranty, coverage ..................221 extended ..................221 service .................... . 222 washing your ATV ................167 water, riding through ..................93 weight limit ................... 55 wheel removal ..................191 Index...

  • Page 246: Quick Reference

    Quick Reference The following is a brief, but important collection of information you need to know about your Honda. You’ll also find space to record important notes. How To Avoid Costly Repairs The engine of your Honda can be the most expensive component to repair.
  • Page 247 Quick Reference Engine No. Ignition Key No. Color Label Owner’s Name Address City/State Phone Dealer’s Name Address City/State Phone Service Mgr. Quick Reference...
  • Page 248 API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label, SAE 10W-30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil or equivalent Maximum Weight 485 lb (220 kg) Capacity rider, all cargo and accessories...
  • Page 249 VK16PRZ11 (DENSO) high speed riding: IFR6L11 (NGK) VK20PRZ11 (DENSO) Coolant ethylene glycol antifreeze (silicate-free) for aluminum engines in 50/50 solution with Pro Honda HP Coolant or an equivalent distilled water Fuses main 1: 30 A main 2: 30 A others: 15 A ×...
  • Page 250 Quick Reference These symbols are used in Controls & Features section: SYMBOL COMPONENT SEE PAGE ignition switch − ignition switch − 2WD/4WD select switch 4WD indicator lights when − the 4WD mode START button engine stop switch − engine stop switch −...

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