Transmission Disassembly - Buell Ulysses 2006 Service Manual

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TRANSMISSION DISASSEMBLY

GENERAL
PART NO.
B-43985-1 Transmission remover
J-5586 Retaining ring pliers
TRANSMISSION REMOVAL FROM
LEFT CRANKCASE
NOTE
See Figure 6-55. Shifter design allows for one common part
number for both countershaft shifter forks. As the transmis-
sion runs, each shifter fork develops a certain wear pattern
with its mating parts. For this reason, it is important that each
shifter fork be reinstalled in its original location.
11495
4-5
Mainshaft
Left
2-3
Countershaft
Figure 6-55. Shifter Forks, Drum and Shafts
SPECIALTY TOOL
Right
1
1. See Figure 6-56. Remove shifter fork shafts by inserting
a small flat punch in the slots and tapping on the end of
each shaft until it falls free.
NOTE
Carefully tap on alternate sides of the shaft using the pro-
vided slots.
See Figure 6-57. Remove shifter drum (1) and shifter forks
(2). Mark each shifter fork as it is removed, so it can be rein-
stalled in the same location.
11465a
1
1. Slots for removing the shifter fork shafts
Figure 6-56. Removing Shifter Fork Shafts
11349
3
1
4
5
1. Shifter drum
2. Shifter fork (3)
3. Mainshaft
4. Mainshaft 2nd gear
5. Countershaft
Figure 6-57. Transmission Assembly
2006 Buell Ulysses: Drive/Transmission
6.9
2
2
6-29