Exhaust System - Buell Ulysses 2006 Service Manual

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EXHAUST SYSTEM

REMOVAL/DISASSEMBLY
NOTE
For details on removal of interactive exhaust system compo-
nents, see REMOVAL under
SYSTEM.
Muffler
1. Remove chin fairing. See
2. Remove front sprocket cover. See
COVER.
3. Remove idler pulley. See
DRIVE BELT.
4. See Figure 2-115. Loosen front muffler mount fastener
(5) but do not remove.
5. Remove front and rear muffler straps.
Front: Remove front muffler strap fastener (4).
NOTE
Always replace the front muffler strap.
Rear: Alternately loosen rear strap fasteners (7) and
remove straps (8).
6. See Figure 2-116. Loosen Torca clamp (1).
7. Disconnect interactive exhaust cable and remove muffler.
NOTE
The muffler may be removed for replacement without remov-
ing the exhaust header.
2-82 2006 Buell Ulysses: Chassis
7.6 INTERACTIVE EXHAUST
2.38 CHIN FAIRING.
2.35 SPROCKET
DRIVE BELT REMOVAL in 1.9
Front Muffler Mount
1. Remove muffler.
NOTE
For details on removal of interactive exhaust system compo-
nents, see REMOVAL under
SYSTEM.
2. See Figure 2-115. Remove front muffler mount fastener
(5).
3. Remove strap (3) from front muffler mount (5).
4. Remove front muffler mount bushings by punching out
with suitable tool.
Rear Muffler Bracket
1. Remove muffler.
2. Drain oil. See Drain Oil
SYSTEM.
3. Remove oil feed line and p-clamp from swingarm. See
3.9 OIL HOSE ROUTING AND OIL RESERVOIR.
4. See Figure 2-115. Remove rear muffler bracket fasten-
ers.
5. Slide oil lines from rear muffler bracket off the oil feed
line and remove rear muffler bracket.
Exhaust Header
1. Rotate engine down. See
SERVICE.
2. Remove oxygen sensor. See
3. See Figure 2-116. Remove exhaust header (2) by
removing mounting fasteners (3).
4. Remove exhaust ring (4), retaining ring (5) and port gas-
ket (6).
2.32
7.6 INTERACTIVE EXHAUST
in 1.5 ENGINE LUBRICATION
3.3 ENGINE ROTATION FOR
4.33 OXYGEN SENSOR.