Buell Ulysses 2006 Service Manual page 479

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Starter Test 2: Solenoid Clicks
YES
Perform voltage drop tests from
1
battery positive to starter motor
terminal. Crank engine. Voltage
greater than 1 volt?
YES
Perform voltage drop tests from
1
battery positive to starter battery
terminal. Crank engine. Voltage
greater than 1 volt?
YES
Repair connection
between battery and
starter.
Starter Test 3: Relay Clicks
YES
Does starter motor
2
turn if jumped?
YES
Replace
solenoid.
5860
Perform voltage drop tests between
battery and relay terminal on solenoid.
1
NO
Repair or replace
solenoid (contacts).
5845
5824
Test for voltage at solenoid relay terminal
on starter. Is 12V present when
starter button is pressed?
*
NO
Test starter motor for
opens, shorts or
grounds. Replace or
repair starter motor.
5817
Less than 1.0 volt?
NO
Perform voltage drop tests
between battery negative and
starter studs or bolts. Voltage
greater than 1 volt?
NO
YES
Clean ground
connections.
5824
YES
Test for voltage from relay.
Is 12V present on relay
Terminal 87 when starter
button is pressed?
YES
Repair open on
GN wire between relay
and solenoid.
NO
Backtrack to pinpoint poor
2 1
connections or relay contact
problems using voltage drop
tests.
STOP
Go to Starter Test 3: Relay
Clicks. Begin with box
marked with bold asterisk.
NO
Test for voltage to relay. Is 12V
present on relay terminal 30?
NO
Repair open on R/BK
wire feeding Terminal 30
on starter relay.
NO
Replace
starter relay.
5832
5827
2006 Buell Ulysses: Starter
5823
5827
5-5