Buell Ulysses 2006 Service Manual page 163

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INSTALLATION
1. See Figure 2-55. Install master cylinder (4) onto footpeg
mount with fasteners (11). Tighten to 72-96 in-lbs (8-
11 Nm).
2. Install rear brake switch (1), brake line (2) and new cop-
per crush washers (3). Tighten to 16-20 ft-lbs (22-
27 Nm).
3. Install footpeg mount to frame. See
AND FOOTPEG MOUNTS.
11 1
WARNING
Use only new copper crush banjo washers (See Parts
Catalog for Part No.) with D.O.T. 4 brake fluid. Earlier sil-
ver banjo washers are not compatible with D.O.T. 4 fluid
and will not seal properly over time. Failure to comply
may adversely affect braking ability and lead to brake
failure which could result in death or serious injury.
NOTE
To avoid leakage after assembly, verify that banjo washers,
banjo bolt, hydraulic brake line and bore of master cylinder
are completely clean.
4. See Figure 2-54. Connect remote reservoir.
a. If removed, attach remote reservoir (1) to frame
using fastener and washer (3). Tighten to 48-72 in-
lbs (5.4-8.1 Nm).
b. Attach hose (3) to rear brake reservoir using clamp.
5. See Figure 2-53. Connect brake line switch connector
under seat.
6. Install master cylinder to brake pedal. See
PEDAL.
11 1
WARNING
After repairing the brake system, test brakes at low
speed. If brakes are not operating properly, testing at
high speeds can cause loss of control, which could
result in death or serious injury. (00289a)
7. Add brake fluid and bleed brake system. See
SYSTEM MAINTENANCE.
11 1
WARNING
Be sure that all lights and switches operate properly
before operating motorcycle. Low visibility of rider can
result in death or serious injury. (00316a)
11 1
WARNING
After installing seat, pull upward on front of seat to be
sure it is in locked position. While riding, a loose seat can
shift causing loss of control, which could result in death
or serious injury. (00070a)
8. Install seat. See 2.45 SEAT.
2.34 HEEL GUARD
WARNING
2.9 BRAKE
WARNING
1.6 BRAKE
WARNING
WARNING
2006 Buell Ulysses: Chassis 2-39