Transmission Disassembly - Buell 2003XB9S Service Manual

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TRANSMISSION DISASSEMBLY

TRANSMISSION REMOVAL FROM
LEFT CRANKCASE
NOTE
See Figure 6-57. Shifter design allows for one common part
number for all three shifter forks. As the transmission runs,
each shifter fork develops a certain wear pattern with its mat-
ing parts. For this reason, it is important that each shifter fork
be reinstalled in its original location.
8624
1
1. Slots for removing the shifter fork shafts
Figure 6-55. Removing Shifter Fork Shafts
1. See Figure 6-55. Remove shifter fork shafts.
NOTE
Carefully tap on alternate sides of the shaft using the pro-
vided slots.
8628a
Figure 6-56. Transmission Assembly
2. See Figure 6-56. Remove shifter drum and shifter forks.
3. Remove mainshaft 2nd gear from mainshaft.
8616
3-5
Mainshaft
Left
Figure 6-57. Shifter Forks, Drum and Shafts
2003 Buell XB9S: Drive/Transmission
6.8
4
Right
1-2
Countershaft
6-31