Buell Ulysses 2006 Service Manual page 97

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Table 1-8. Potential Limits to Belt Drive Service Life
CONDITION
Excessive load/shock load
Worn sprocket
Tooth shear/cracks
Debris damage
Excessive load/Shock load
Damage due to handling (pry-on, etc.)
Belt breakage
Debris in sprocket or belt
Worn/damaged sprocket
Damaged flange
Damaged idler
Damaged belt
Excessive drive noise
Debris stuck in belt
Debris stuck in sprocket
ROOT CAUSE REQUIRED ACTION
Inspect/replace belt
Riding practice/operator choice
Inspect/replace sprocket
Inspect/replace sprocket
Clean and protect drive
Inspect/replace belt
Continue to run but monitor condition frequently
Inspect for damaged or missing guards
Inspect/replace belt
Riding practice/operator choice
Follow proper handling/installation procedure
Inspect/replace sprocket
Clean and protect drive
Inspect/replace belt
Inspect/replace sprocket
Missing/damaged belt guards
Repair flange/replace sprocket
Check structure (bad bearing, bent members, etc.)
Replace idler assembly
Follow proper handling/installation procedure
Inspect/replace belt
Inspect/replace sprocket
Clean and protect drive
Inspect/replace belt
Missing/damaged belt guards
Inspect/replace sprocket
Follow proper handling/installation procedure
Inspect/replace belt
Missing/damaged belt guards
2006 Buell Ulysses: Maintenance 1-29