Buell Ulysses 2006 Service Manual page 537

HOME
ASSEMBLY
1. Use INNER/OUTER MAIN DRIVE GEAR NEEDLE
BEARING INSTALLATION TOOL (Part No. HD-47855)
for assembly. Assemble parts. The installation tool will
automatically bottom on the gear when the correct depth
is reached.
a. See Figure 6-71. Place main drive gear (4) on press
bed with gear end facing up.
b. Place needle bearing (3) squarely into end of drive
gear. Insert installation tool (2) with end stamped
"INNER" facing needle bearing.
c. Press in the inner bearing until the installation tool
bottoms on the main drive gear. The surface of the
needle bearing will be at a depth of 0.418 in. (10.6
mm) from the face of the shifter dogs on the main
drive gear.
d. Install new retaining ring.
11477
2
4
1. Press ram
2. Needle bearing installation tool
(Part No. HD-47855)
3. Needle bearing
4. Main drive gear
Figure 6-71. Pressing Inner Needle Bearing
Assembly into Main Drive Gear
e. See
bed with gear end facing down.
f. Place needle bearing (3) squarely into end of drive
gear. Insert installation tool (2) with end stamped
"OUTER" facing needle bearing.
g. Press in the outer bearing until the installation tool
bottoms on the main drive gear. The surface of the
needle bearing will be at a depth of 0.285 in. (7.2
mm) from the end of the main drive gear.
11477
2
4
1
1. Press ram
3
2. Needle bearing installation tool
(Part No. HD-47855)
3. Needle bearing
4. Main drive gear
Figure 6-72. Pressing Outer Needle Bearing
Figure 6-72. Place main drive gear (4) on press
Assembly into Main Drive Gear
2006 Buell Ulysses: Drive/Transmission
1
3
6-39