Buell Ulysses 2006 Service Manual page 535

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REMOVAL
1. Split crankcases in half. See
FOR TRANSMISSION REMOVAL.
2. Remove transmission as an assembly. See
MISSION DISASSEMBLY.
b1069a6x
3
4
1. Main drive gear
2. Needle bearing (2)
3. Seal
4. O-ring
5. Retaining ring
Figure 6-66. Main Drive Gear Assembly
3. See Figure 6-66. From inside case tap out seal at end of
mainshaft 5th gear. Discard seal.
8681
Figure 6-67. Bearing Remover Cross Plate Mounting
(Part No. B-45847)
4. See Figure 6-67. Place cross plate on crankcase as
shown.
6.8 CASE DISASSEMBLY
6.9 TRANS-
2
5
1
a0121x6x
1. Cross plate
2. Bolt
3. 5th gear
4. Driver
5. Thrust washer
6. Nut
Figure 6-68. Removing Main Drive Gear
5. See Figure 6-68. Assemble MAIN DRIVE GEAR
REMOVER AND INSTALLER (Part No. HD-35316-A)
with CROSS PLATE (Part No. B-45847).
6. Insert bolt (2) through cross plate (1) and 5th gear (3).
NOTE
When removing the main drive gear, the gear is pressed out
against the resistance of the bearing inner race. Without any
support at the inner race, the bearing is destroyed. Whenever
the main drive gear is removed the main drive gear bearing
will also have to be replaced.
7. At outside of case, place driver (4) and thrust washer (5)
over end of bolt (2). Install and tighten nut (6) until 5th
gear (3) is free.
2006 Buell Ulysses: Drive/Transmission 6-37