Buell Ulysses 2006 Service Manual page 310

2006 buell ulysses
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INSTALLATION
1.
See
Figure 3-113.
Lightly coat the threads of the oil
cooler fittings with clean H-D 20W50 engine oil. Wipe off
any excess oil.
2.
While sliding the oil cooler back onto the bracket, loosely
install the feed oil line to the rear fitting on the oil cooler
and return oil line to the front fitting on the oil cooler. Do
not tighten.
3.
After the oil cooler is in place, apply Loctite 272 to the
two fasteners (6) and tighten to 96-108 in-lbs (10.8-12.2
Nm).
11971b
3
10501b
1.
Clutch cable
2.
1/8-1/4 in. (3.175-6.35 mm) clearance
3.
Feed oil line
Figure 3-114. Oil Cooler Feed Oil Line Orientation (Approximately 2 O'Clock) and Oil Line Clearances
3-76
2006 Buell Ulysses: Engine
4.
Install the stabilizer bracket fastener (8) and tighten to
66-78 in-lbs (7.5-8.8 Nm).
5.
Install oil cooler scoop and apply Loctite 272 to the two
fasteners (10) and tighten to 48-72 in-lbs (5.4-8 Nm).
6.
Tighten feed oil line to 19-21 ft-lbs (25.8-28.5 Nm) at oil
cooler.
7.
Tighten return oil line to 19-21 ft-lbs (25.8-28.5 Nm) at oil
cooler.
8.
See
line have a clearance of 1/8-1/4 in. (3.175-6.35 mm)
between them.
9.
Install oil line clamp and tighten.
4
1
2
3
4.
5.
6.
Figure 3-114.
Verify that the clutch cable and feed
5
Return oil line
Feed oil line to oil cooler
Return oil line from oil cooler
6

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