Transmission Disassembly - Buell 2009 XB Series Service Manual

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TRANSMISSION DISASSEMBLY

TRANSMISSION REMOVAL FROM LEFT
CRANKCASE
PART NUMBER
B-43895-1 TRANSMISSION REMOVER
NOTE
See Figure 5-55. Shifter design allows for one common part
number for both countershaft shifter forks. As the transmission
runs, each shifter fork develops a certain wear pattern with its
mating parts. For this reason, it is important that each shifter
fork be reinstalled in its original location.
sm00313
1
3
6
1. Shifter fork (4th-5th)
2. Shifter fork shaft
3. Shifter drum (left side)
4. Shifter drum (right side)
5. Shifter fork shaft
6. Shifter fork (2nd-3rd)
7. Shifter fork (1st)
Figure 5-55. Shifter Forks, Drum and Shafts
TOOL NAME
2
4
5
7
1. See Figure 5-56. Remove shifter fork shafts by inserting
a small flat punch in the slots and tapping on the end of
each shaft until it falls free.
NOTE
Carefully tap on alternate sides of the shaft using the provided
slots.
2. See Figure 5-57. Remove shifter drum (1) and shifter forks
(2). Mark each shifter fork as it is removed, so it can be
reinstalled in the same location.
sm00314
1
Figure 5-56. Slots for Removing Shifter Fork Shafts
sm00315
3
4
5
1. Shifter drum
2. Shifter fork (3)
3. Mainshaft
4. Mainshaft 2nd gear
5. Countershaft
Figure 5-57. Transmission Assembly
2009 XB Service: Drive/Transmission 5-31
5.10
2
1
2