Buell Ulysses 2006 Service Manual page 196

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1. Hand lever clamp pinch fastener
2. Hand lever clamp
3. Wind deflector standoff and fastener
4. Clutch hand lever
5. Clutch adjuster
6. Clutch cable adjuster boot
7. Clutch cable ferrule
Figure 2-106. Clutch Hand Control Assembly
8. See Figure 2-106. Connect clutch cable ferrule (7) to
hand lever (4).
9. Adjust clutch adjusting screw. See
10. Add FORMULA+ TRANSMISSION AND PRIMARY
CHAINCASE LUBRICANT (Part No. 99851-05) if
needed as required until fluid level is even with bottom of
clutch diaphragm spring. See TRANSMISSION FLUID
under 1.8 CLUTCH.
NOTE
Each time the clutch inspection cover is removed the gasket
must be replaced.
11. Install new clutch cover gasket.
12. See Figure 2-102. Install clutch inspection cover (2) with
three TORX screws with washers. Tighten screws in a
crosswise pattern to 84-108 in-lbs (9.5-12.2 Nm).
2-72 2006 Buell Ulysses: Chassis
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1.8 CLUTCH.
NOTE
Always connect front tie bar to engine mount first.
13. Install front tie bar, p-clamp and clutch cable to front
engine mount and tighten fastener to 25-27 ft-lbs (33.9-
36.6 Nm).
14. Connect front tie bar to "V" bracket and tighten fastener
to 25-27 ft-lbs (33.9-36.6 Nm).
15. Adjust clutch cable. See
16. Install wire form and clutch cable to front isolator and
tighten fastener to 84-92 in-lbs (9.5-10.4 Nm).
17. Install cable strap to voltage regulator wire.
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WARNING
Connect positive (+) battery cable first. If positive (+)
cable should contact ground with negative (-) cable con-
nected, the resulting sparks can cause a battery explo-
sion, which could result in death or serious injury.
(00068a)
18. Install chin fairing. See 2.38 CHIN
19. Connect negative battery cable to battery terminal.
Tighten fastener to 72-96 in-lbs (8-11 Nm).
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WARNING
After installing seat, pull upward on front of seat to be
sure it is in locked position. While riding, a loose seat can
shift causing loss of control, which could result in death
or serious injury. (00070a)
20. Install seat. See 2.45 SEAT.
1.8 CLUTCH.
WARNING
FAIRING.
WARNING