Buell 2005 P3 Manuals

Manuals and User Guides for Buell 2005 P3. We have 1 Buell 2005 P3 manual available for free PDF download: Service Manual

Buell 2005 P3 Service Manual

Buell 2005 P3 Service Manual (426 pages)

Brand: Buell | Category: Motorcycle | Size: 13.58 MB

Table of Contents

Maintenance 1

49
- Electrical Connectors
  17
- Deutsch Electrical Connectors
  18
- Amp Multilock Electrical Connectors
  20
- Table of Contents
  49
- General
  50
  - Repair and Replacement Procedures
    51
  - Hardware and Threaded Parts
    51
  - Lip Type Seals
    51
  - Instruments and Gauges
    51
  - Part Replacement
    51
  - Part Protection
    52
  - Cleaning Process
    52
  - Rust or Corrosion Removal
    52
  - Tool Safety
    52
  - Air Tools
    52
  - Ratchets and Handles
    52
  - Storage Units
    53
- Maintenance
  50
- Fluid Requirements
  54
- Maintenance Schedule
  55
- Body Panel Care/Maintenance
  58
- Battery
  60
- Engine Lubrication System
  61
  - Checking Engine Oil Level
    62
- Brake System Maintenance
  64
  - Rear Brake Pedal
    65
- Brakes Pads and Rotors
  66
- Tires and Wheels
  67
- Clutch
  68
- Transmission/Primary Fluid
  70
  - Changing Transmission Fluid
    71
- Drive Belt and Rear Sprocket
  72
- Primary Chain
  76
- Rear Shock Absorber
  77
- Front Fork Oil
  78
- Steering Head Bearings
  80
- Spark Plug
  82
- Air Cleaner
  83
- Throttle Cables
  85
- Ignition Timing and Idle Speed Adjustment
  86
  - Idle Speed Adjustment
    87
- Fuel Supply Valve and Filter Strainer
  88
- Starter Interlock and Electrical Switches 1.22
  90
- Headlamp
  91
- Critical Fastener Torque Values
  92
- Storage
  93
- Troubleshooting
  94
  - Electrical System
    95
Chassis 2

98
- Specifications
  100
- Tire Specifications
  103
- Vehicle Indentification Number
  104
- Wheels
  105
- Front Wheel
  107
- Rear Wheel
  110
- Sealed Wheel Bearings
  113
- Checking Cast Rim Runout
  116
- Tires
  117
  - Wheel Balancing
    120
- Front Brake Master Cylinder
  121
- Front Brake Caliper
  126
- Front Brake Line
  130
- Rear Brake Master Cylinder
  131
- Rear Brake Caliper
  136
- Rear Shock Absorber
  140
- Throttle Control
  141
- Front Fork
  142
- Fork Stem and Bracket Assembly
  153
- Swingarm
  155
- Exhaust System
  156
  - Muffler Removal
    156
  - Muffler Installation
    156
- Footpeg Support Brackets
  158
- Sprocket Cover
  159
- Fenders
  160
  - Front Fender Removal
    160
  - Front Fender Installation
    160
  - Rear Fender Removal
    161
  - Rear Fender Installation
    161
- Lower Belt Guard
  162
- Tail Section and Rear Frame Assembly
  163
- Windscreen
  165
- Instrument Panel
  166
- Seat
  167
- Sidestand
  168
- Handlebars
  169
- Front and Rear Isolators
  170
Engine 3

172
- Specifications
  175
- Engine
  180
  - Diagnosing Smoking Engine or High Oil Consumption
    181
- Stripping Motorcycle for Engine Service
  182
- Engine Installation
  190
  - Installing Engine
    190
Cylinder Head 3.5

198
- Cylinder Head
  198
  - Valve Guides
    204
  - Valve Springs
    204
  - Cylinder Head Installation
    211
  - Crankcase Breather Grommet Screw
    212
  - Washer (4)
    212
  - Gasket
    212
  - Rocker Cover (Top) Bolt
    212
  - Bushing (Rocker Arm - 4)
    212
  - Gasket (Lower Rocker Cover)
    212
  - Hydraulic Lifter
    212
  - Screw, Tappet Anti-Rotation (2)
    212
- Cylinder and Piston
  214
  - Boring and Honing Cylinder
    218
- Lubrication System
  225
  - Checking and Adding Oil
    225
  - Winter Lubrication
    225
- Oil Reservoir and Oil Hose Routing
  226
- Oil Pressure Indicator Switch
  228
- Crankcase Breathing System
  229
- Oiling System
  230
- Oil Pump
  231
- Oil Filter Mount
  234
- Hydraulic Lifters
  235
- Gearcase Cover and Cam Gears
  237
- Crankcase
  242
  - Washer (3)
    243
Fuel System 4

257
- Fuel System
  259
- Specifications
  259
  - Torque Table
    259
- Fuel Tank Cover/Fuel Tank
  263
  - Fuel Cap
    265
- Air Cleaner
  271
- Carburetor
  272
- Auto-Enrichener
  279
  - General Operation
    279
- Throttle Position Sensor
  281
- Evaporative Emissions Control System
  282
Electric Starter 5

287
- Specifications
  290
- Electric Starter System
  291
- Wiring Diagrams
  291
- Starter Diagnostics
  294
- Starter Activation Circuits
  296
- Diagnostics/Troubleshooting
  297
- Starter System Testing
  299
- Starter
  300
- Testing Assembled Starter
  301
- Gasket (Inner)
  307
- Gasket (Lower)
  309
- Starter Solenoid
  309
Drive/Transmission 6

310
- Specifications
  311
- Gasket (Push Rod Cover)
  313
- Primary Chain
  313
- Clutch Release Mechanism
  317
- Primary Drive/Clutch
  319
- Transmission
  327
- Transmission Case
  328
- Screw
  329
- Washer
  329
- Transmission Disassembly
  330
- Transmission Assembly
  335
- Main Drive Gear
  339
- Right Transmission Case Bearings
  341
- Left Crankcase Bearings
  343
- Transmission Installation
  345
- Shifter Pawl Adjustment
  347
- Transmission Sprocket
  349
Electrical 7

351
- Specifications
  353
- Ignition System
  355
- Diagnostic Charts
  358
- Throttle Position Sensor (TP Sensor)
  364
- Bank Angle Sensor
  365
- Ignition/Headlamp Key Switch
  366
- Auto-Enrichener
  368
- Ignition Module and Cam Position Sensor
  370
- Ignition Coil
  375
- Starter/Ignition Interlock
  378
  - Sidestand Switch
    382
- Diodes
  385
- Charging System
  386
- Alternator
  392
- Voltage Regulator
  395
- Battery
  396
  - Battery Testing
    397
  - Voltmeter Test
    397
  - Disconnection and Removal
    398
  - Battery Charging
    398
  - Safety Precautions
    398
- Headlamp
  401
- Tail Lamp
  403
  - Bulb Replacement
    403
- Turn Signals
  404
- Turn Signal Flasher
  406
- Handlebar Switches
  407
- Horn
  409
- Neutral Indicator Switch
  410
- Fuses and Circuit Breakers
  411
- Electronic Speedometer
  412
  - Diagnostic Mode
    412
- Speedometer Sensor
  414
- Speedometer Performance Check
  415
- Indicators
  420
  - Indicator Lights
    420
- Main Wiring Harness
  421

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