Buell Ulysses 2006 Service Manual page 219

2006 buell ulysses
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ASSEMBLY
1.
See
Figure 2-128.
Install trunk pan assembly (13) from
left side of vehicle.
2.
Install fastener securing right front trunk pan to right side
tail section and tighten to 48-72 in-lbs (5.4-8.1 Nm).
3.
Install shock reservoir, retainer and fastener. Tighten fas-
tener to 80-88 in-lbs (9.0-9.9 Nm).
4.
Install left tail section (14) onto vehicle.
a.
Install fasteners attaching left tail section to main
frame/fuel tank assembly and tighten to 21-23 ft-lbs
(28.5-31.2 Nm).
b.
Install fastener attaching left front trunk pan to left
side tail section and tighten to 48-72 in-lbs (5.4-8.1
Nm).
5.
Install two fasteners securing the preload adjuster to the
trunk pan and tighten to 36-60 in-lbs (4-6.7 Nm).
6.
Install battery pan:
a.
Install fasteners securing battery tray to left and right
tail sections and tighten to 72-96 in-lbs (8-11 Nm).
b.
Install fuse block and relay center (5).
c.
Install main harness and plastic grommet (7) into
battery pan.
d.
Install Bank Angle Sensor (2) and connect.
e.
Connect rear brake light switch connector [121].
f.
Install ECM.
7.
See
Figure 2-128.
Connect ECM connectors (4) [10],
[11] and [164].
8.
Install center tail loop. See
11
1
WARNING
Connect positive (+) battery cable first. If positive (+)
cable should contact ground with negative (-) cable con-
nected, the resulting sparks can cause a battery explo-
sion, which could result in death or serious injury.
(00068a)
9.
Install battery. See
7.11
11
1
WARNING
After installing seat, pull upward on front of seat to be
sure it is in locked position. While riding, a loose seat can
shift causing loss of control, which could result in death
or serious injury. (00070a)
10. Install seat. See
2.45
SEAT.
2006 Buell Ulysses: Chassis
2.42 CENTER TAIL
LOOP.
WARNING
BATTERY.
WARNING
2-95

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