Buell 2006LIGHTNING MODELS Manuals

Buell 2006LIGHTNING MODELS Manuals

Manuals and User Guides for Buell 2006LIGHTNING MODELS. We have 1 Buell 2006LIGHTNING MODELS manual available for free PDF download: Service Manual

Buell 2006LIGHTNING MODELS Service Manual

Buell 2006LIGHTNING MODELS Service Manual (638 pages)

Brand: Buell | Category: Motorcycle | Size: 22.91 MB

Table of Contents

Index to Wiring Diagrams B.5

28
- Amp Multilock Electrical Connectors
  13
- Electrical Connectors
  26
- Table of Contents
  28
- Main Harness
  29
- Engine Management Circuit
  31
- Lighting Circuit
  33
- Horn and Instruments Circuit
  35
- Starting Circuit
  37
- Charging Circuits
  39
- Component Circuits
  41
Maintenance 1

67
- General
  69
  - Repair and Replacement Procedures
    70
  - Hardware and Threaded Parts
    70
  - Lip Type Seals
    70
  - Instruments and Gauges
    70
  - Part Replacement
    70
  - Part Protection
    71
  - Cleaning Process
    71
  - Rust or Corrosion Removal
    71
  - Tool Safety
    71
  - Air Tools
    71
  - Ratchets and Handles
    71
  - Storage Units
    72
- Fuel and Oil
  73
- Maintenance Schedule
  74
- Battery Maintenance
  77
  - Cleaning and Inspection
    78
- Engine Lubrication System
  80
- Brake System Maintenance
  83
  - Bleeding Front Brake
    85
  - Bleeding Rear Brake
    86
  - Brake Pad Replacement
    89
- Tires and Wheels
  91
- Clutch
  92
- Drive Belt
  95
- Primary Chain
  99
- Suspension Damping Adjustments
  101
  - Steering Head Bearings
    106
- Spark Plugs
  107
- Air Cleaner Filter
  109
- Throttle Cable and Idle Speed Adjustment
  111
- Interactive Exhaust Cable (XB12 Models)
  112
- Ignition Timing
  114
- Headlights
  116
  - Throttle Position Sensor (TPS)
    118
- Storage
  119
- Troubleshooting
  120
  - Electrical System
    121
Chassis 2

125
- Specifications
  127
  - Torque Values
    128
- Tire Specifications
  131
- Vehicle Identification Number
  132
- Wheels
  134
- Front Wheel
  137
  - Bearing Installation
    140
- Rear Wheel
  144
- Checking Cast Rim Runout
  148
- Tires
  149
  - Wheel Balancing
    152
- Brake Pedal
  153
- Front Brake Master Cylinder and Hand Lever 2.10
  154
  - Front Master Cylinder
    156
- Front Brake Line
  158
- Front Brake Caliper
  160
- Rear Brake Master Cylinder
  163
- Rear Brake Line
  167
- Rear Brake Caliper
  169
- Front Fork
  172
  - Fork Assembly
    177
- Fork Clamps, Upper and Lower
  181
- Steering Head Bearings
  183
- Swingarm and Brace
  186
- Front and Rear Isolator
  190
- Frame
  191
- Rear Shock Absorber
  192
- Throttle Control
  194
- Deflectors/Handlebars (XB9SX)
  195
- Clutch Control/Cable
  196
- Headlight Assembly with Grille (XB9SX)
  200
- Headlight Assembly and Support Bracket
  201
- Front Modules
  204
- Handlebars
  206
- Mirrors
  208
- Exhaust System
  209
- Footpeg, Heel Guard and Mount
  212
- Sprocket Cover
  214
- Fenders
  215
  - Front Fender
    215
  - Rear Fender
    215
- Belt Guards
  216
- Chin Fairing
  217
- Intake Cover Assembly
  218
- Air Scoops
  219
- Left Tail Section and Battery Pan
  220
- Center Tail Section
  224
- Right Tail Section
  225
- Windscreen
  227
- Seat
  228
  - Seat Lock
    229
- Sidestand
  231
  - Diagnosing Smoking Engine or High Oil Consumption
    241
  - Engine Rotation for Service
    242
  - Stripping Motorcycle for Engine Service
    253
  - Engine Installation
    264
  - Cylinder Head
    278
  - Valve Guides
    284
  - Valve Springs
    284
  - Cylinder Head Installation
    293
  - Cylinder and Piston
    296
  - Deglazing Cylinder
    299
  - Lubrication System
    305
  - Checking and Adding Oil
    305
  - Winter Lubrication
    305
  - Oil Line Fittings
    307
  - Oil Cooler
    309
  - Oil Pressure Indicator Switch
    311
  - Crankcase Breathing System
    312
  - Oiling System
    314
  - Oil Pump
    315
  - Oil Filter Mount
    318
  - Hydraulic Lifters
    319
  - Gearcase Cover and Cam Gears
    321
Fuel System 4

341
- Fuel System
  343
- Specifications
  343
- Dynamic Digital Fuel Injection
  345
- Diagnostic Introduction
  347
  - System Problems
    347
- Checking for Trouble Codes
  348
- Check Engine Lamp Diagnostics
  350
- Breakout Box
  352
- Wiggle Test
  353
- Initial Diagnostic Check
  354
  - General Information
    354
- Check Engine Lamp Not Illuminated at Key on 4.9
  359
- Check Engine Lamp on Continuously
  362
- Engine Cranks but will Not Start
  365
- No ECM Power
  371
- Fuel Pressure Test
  374
- Idle Speed Control
  379
- Misfire
  380
- Trouble Code 11 (TP Sensor)
  385
- Trouble Code 14
  389
- Trouble Code 16
  394
- Trouble Code 21
  398
  - Battery Voltage
    402
- Trouble Codes 23 and 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.23 Trouble Codes 24 and
  409
- Trouble Code 33
  416
- Trouble Code 35
  419
- Trouble Code 36
  422
- Trouble Code 44
  426
- Trouble Codes 52, 53, 54 and 55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.29 Trouble Code 56
  430
- Electronic Control Module
  435
- Cam Position Sensor and Rotor
  437
- Ignition Coil
  441
- Oxygen Sensor
  443
- Engine Temperature Sensor
  444
- Bank Angle Sensor
  445
- Intake Air Temperature Sensor
  446
- Throttle Position Sensor
  447
- Cooling Fan
  448
- Fuel Pump
  449
- Fuel Tank Vent Valve
  457
- Fuel Cap Retaining Ring
  458
  - Throttle Body
    459
  - Fuel Injectors
    461
- Intake Leak Test
  464
- Air Cleaner Assembly
  466
  - Electric Starter System
    476
  - Wiring Diagrams
    476
  - Starter Relay
    476
  - Starting System Diagnosis
    478
  - Starter Activation Circuits
    482
  - Starter System Testing
    485
  - Clutch Release Mechanism
    505
  - Drive Belt System
    519
  - Inspection and Cleaning
    519
  - Drive Belt Installation
    521
  - Case Disassembly for Transmission Removal
    524
  - Transmission Disassembly
    527
  - Transmission Assembly
    533
  - Transmission Right Case Bearings
    543
  - Transmission Left Case Bearings
    544
  - Transmission Installation
    545
  - Shifter Shaft
    549
  - Transmission Sprocket
    551
  - Ignition System
    559
  - Spark Plug Cables
    566
  - Charging System
    579
  - Voltage Regulator
    579
  - Battery Cables
    589
  - Battery Testing
    592
  - Voltmeter Test
    592
  - Disconnection and Removal
    593
  - Safety Precautions
    594
  - Tail Lamp
    601
  - License Plate Lamp Assembly
    602
  - Turn Signals
    603
  - Turn Signal Flasher
    606
  - Handlebar Switches
    607
  - Speedometer Performance Check
    613
  - Neutral Indicator Switch
    620
  - Main Wire Harness
    622
  - Interactive Exhaust Actuator Harness
    631
  - Sprocket Cover Wiring
    633

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