User Manuals: Buell 2003XB9S Street Bike

User Manuals: Buell 2003XB9S Street Bike

Manuals and User Guides for Buell 2003XB9S Street Bike. We have 2 Buell 2003XB9S Street Bike manuals available for free PDF download: Service Manual, Manual

Buell 2003XB9S Service Manual

Buell 2003XB9S Service Manual (588 pages)

Brand: Buell | Category: Motorcycle | Size: 21 MB

Table of Contents

Index to Wiring Diagrams B.5

23
- Amp Multilock Electrical Connectors
  8
- Deutsch Electrical Connectors
  12
- Electrical Connectors
  21
- Table of Contents
  23
- Main Harness
  24
- Engine Management Circuit
  25
- Lighting Circuit
  26
- Horn and Instruments Circuit
  27
- Starting Circuit
  28
- Charging Circuits
  29
- Component Circuits
  30
Maintenance 1

49
- Safe Operating Maintenance
  51
- Hardware and Threaded Parts
  52
- Instruments and Gauges
  52
- Lip Type Seals
  52
- Part Replacement
  52
- Repair and Replacement Procedures
  52
- Air Tools
  53
- Cleaning Process
  53
- Part Protection
  53
- Ratchets and Handles
  53
- Rust or Corrosion Removal
  53
- Tool Safety
  53
- Storage Units
  54
- Fuel and Oil
  55
- Maintenance Schedule
  56
- Care of Molded-In-Color Body Panels
  57
- Battery Maintenance
  58
  - Cleaning and Inspection
    59
- Engine Lubrication System
  61
- Brake System Maintenance
  64
  - Bleeding Front Brake
    66
  - Bleeding Rear Brake
    67
  - Brake Pad Replacement
    70
- Tires and Wheels
  72
- Clutch
  73
- Drive Belt
  76
- Primary Chain
  79
- Suspension Damping Adjustments
  81
  - Steering Head Bearings
    85
- Spark Plugs
  86
- Air Cleaner Filter
  88
- Throttle Cable and Idle Speed Adjustment
  90
- Ignition Timing
  91
- Headlights
  93
- Throttle Position Sensor (TPS)
  95
- Storage
  96
- Troubleshooting
  97
  - Electrical System
    98
  - Fuel System
    98
- Sidestand
  101
Chassis 2

103
- Specifications
  104
  - Torque Values
    105
- Tire Specifications
  107
- Vehicle Identification Number
  108
- Wheels
  109
- Front Wheel
  111
  - Bearing Installation
    114
- Rear Wheel
  118
- Checking Cast Rim Runout
  121
- Tires
  122
  - Wheel Balancing
    125
- Brake Pedal
  126
- Front Brake Master Cylinder and Hand Lever 2.10
  127
  - Front Master Cylinder
    128
- Front Brake Line
  131
- Front Brake Caliper
  133
- Rear Brake Master Cylinder
  136
- Rear Brake Line
  140
- Rear Brake Caliper
  142
- Front Fork
  145
  - Fork Assembly
    150
- Fork Clamps, Upper and Lower
  154
- Steering Head Bearings
  156
- Swingarm and Brace
  158
- Front and Rear Isolator
  162
- Frame
  163
- Rear Shock Absorber
  164
- Throttle Control
  166
- Clutch Hand Lever
  167
- Headlight Assembly and Support Bracket
  168
- Front Modules
  171
- Handlebars
  173
- Mirrors
  175
- Exhaust System
  176
- Footpeg, Heel Guard and Mount
  178
- Sprocket Cover
  180
- Fenders
  181
  - Front Fender
    181
  - Rear Fender
    181
- Belt Guards
  182
- Chin Fairing
  184
- Intake Cover Assembly
  185
- Air Scoops
  186
  - Left Tail Section and Battery Pan
    188
- Tail Section
  190
  - Center Tail Section
    192
  - Right Tail Section
    193
- Front Windscreen
  195
- Seat
  196
  - Seat Lock
    197
- Sidestand Assembly
  199
  - Sidestand Switch
    199
  - Diagnosing Smoking Engine or High Oil Consumption
    210
  - Engine Rotation for Service
    211
  - Stripping Motorcycle for Engine Service
    222
  - Engine Installation
    232
  - Cylinder Head
    248
  - Valve Guides
    254
  - Valve Springs
    254
  - Cylinder Head Installation
    263
  - Cylinder and Piston
    266
  - Deglazing Cylinder
    269
  - Lubrication System
    276
  - Checking and Adding Oil
    276
  - Winter Lubrication
    276
  - Oil Hose Routing and Oil Reservoir
    277
  - Oil Pressure Indicator Switch
    278
  - Crankcase Breathing System
    279
  - Oiling System
    281
  - Oil Pump
    282
  - Oil Filter Mount
    285
  - Hydraulic Lifters
    286
  - Gearcase Cover and Cam Gears
    288
Table of Contents

309
- Diagnostic Introduction
  314
- System Problems
  314
- Checking for Trouble Codes
  315
- Check Engine Lamp Diagnostics
  317
- Breakout Box
  319
- Wiggle Test
  320
- General Information
  321
- Check Engine Lamp Not Illuminated at Key on
  326
- Check Engine Lamp on Continuously
  329
- Fuel Pressure Test
  340
- Idle Speed Control
  345
- Intake Air Temperature Sensor
  363
- Battery Voltage
  367
- Trouble Codes 23 and
  371
- Trouble Codes 24 and
  375
- Bank Angle Sensor
  388
- Electronic Control Module
  398
- Cam Position Sensor and Rotor
  400
- Ignition Coil
  404
- Cooling Fan
  412
- Fuel Pump
  413
- Fuel Tank Vent Valve
  419
- Fuel Cap Retaining Ring
  420
  - Throttle Body
    421
  - Fuel Injectors
    423
- Intake Leak Test
  426
- Airbox
  428
  - Electric Starter System
    437
  - Wiring Diagrams
    437
  - Starter Relay
    437
  - Starting System Diagnosis
    439
  - Starter Activation Circuits
    443
  - Starter System Testing
    446
  - Testing Assembled Starter
    448
  - Clutch Release Mechanism
    466
  - Drive Belt System
    481
  - Drive Belt Installation
    483
  - Case Disassembly for Transmission Removal
    487
  - Transmission Disassembly
    490
  - Transmission Assembly
    497
  - Main Drive Gear
    499
  - Transmission Right Case Bearings
    502
  - Transmission Left Case Bearings
    504
  - Transmission Installation
    505
  - Shifter Shaft Installation
    509
  - Transmission Sprocket
    510
  - Ignition System
    518
  - Spark Plug Cables
    525
  - Charging System
    536
  - Voltage Regulator
    545
  - Battery Cables
    546
  - Battery Testing
    549
  - Voltmeter Test
    549
  - Disconnection and Removal
    550
  - Battery Charging
    551
  - Safety Precautions
    551
  - Tail Lamp
    557
  - License Plate Lamp Assembly
    558
  - Turn Signals
    559
  - Turn Signal Flasher
    562
  - Handlebar Switches
    563
  - Speedometer Performance Check
    568
  - Tachometer Performance Check
    573
  - Neutral Indicator Switch
    577
  - Main Wire Harness
    579
  - Sprocket Cover Wiring
    586

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Buell 2003XB9S Manual

Buell 2003XB9S Manual (29 pages)

Brand: Buell | Category: Motorcycle | Size: 0 MB

Table of Contents

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