Front Modules - Buell Ulysses 2006 Service Manual

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FRONT MODULES

REMOVAL
1. Remove seat. See 2.45
11 1
WARNING
To protect against accidental start-up of vehicle and pos-
sible personal injury, disconnect the negative battery
cable before proceeding. Inadequate safety precautions
could cause a battery explosion, which could result in
death or serious injury.
2. Disconnect battery by unthreading fastener removing
negative cable (black) from battery first. See
TERY MAINTENANCE.
3. Remove windshield and windscreen. See
SHIELD AND WINDSCREEN.
4. Remove headlight assembly and support bracket. See
2.28 HEADLIGHTS AND SUPPORT
5. Disconnect and remove instrument module and auxiliary
power outlet connectors.
6. See Figure 2-112. Remove upper module (5) fasteners
and remove upper module.
7. Remove ignition switch. See
KEY SWITCH.
NOTE
See Figure 2-111. Once the ignition switch has been
removed there will be two remaining fasteners.
8. Disconnect front turn signals. See
9. See Figure 2-111. Remove fastener attaching p-clamp to
rear side of right front module.
NOTE
See Figure 2-112. Once the clamp load has been released
on the final fastener securing the right front module to the
upper triple clamp, the left front module can be removed.
10. See Figure 2-111. Loosen but do not remove final fas-
tener securing the right front module to upper triple
clamp.
11. See Figure 2-112. Remove the left front module.
12. See Figure 2-111. Remove the final fastener and the
right front module.
SEAT.
WARNING
1.4 BAT-
2.44 WIND-
BRACKET.
7.3 IGNITION/HEADLIGHT
7.15 TURN SIGNALS.
INSTALLATION
1. See Figure 2-111. Install right front module leaving sin-
gle fastener loose.
2. After installing the left front module and aligning with
holes in upper triple clamp, tighten previously installed
single fastener to 12-14 ft-lbs (16.3-19 Nm).
3. Attach front brake line p-clamp to rear of right front mod-
ule and tighten fastener to 36-60 in-lbs (4.1-6.8 Nm).
4. Install ignition switch. See
KEY SWITCH.
5. Install and connect instrument module. See
INSTRUMENT MODULE.
6. Connect turn signals. See
7. See Figure 2-112. Install upper module (5). Tighten fas-
teners to 36-60 in-lbs (4.1-6.8 Nm).
8. Connect speedometer and auxiliary outlet.
9. Install headlight assembly and support bracket.
HEADLIGHTS AND SUPPORT
10. Install flyscreen and windscreen. See
SHIELD AND WINDSCREEN.
11 1
WARNING
Always connect the positive battery cable first. If the pos-
itive cable should contact ground with the negative cable
installed, the resulting sparks may cause a battery explo-
sion which could result in death or serious injury.
11. Install battery by threading positive cable (red) into
threaded hole first tightening to 72-96 in-lbs (8-11 Nm).
See 1.4 BATTERY MAINTENANCE.
11 1
WARNING
After installing seat, pull upward on front of seat to be
sure it is in locked position. While riding, a loose seat can
shift causing loss of control, which could result in death
or serious injury. (00070a)
12. Install seat. See 2.45 SEAT.
2006 Buell Ulysses: Chassis
2.29
7.3 IGNITION/HEADLIGHT
7.15 TURN SIGNALS.
BRACKET.
2.44 WIND-
WARNING
WARNING
7.19
2.28
2-77