Buell Ulysses 2006 Service Manual page 75

2006 buell ulysses
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ITEM SERVICED
Engine oil and filter
Primary chain tension
Primary chain lubricant
Clutch adjustment
Transmission lubricant
Tire condition and
pressure
Brake fluid reservoir level
Brake pad linings and
discs
Air cleaner
Table 1-2. Quick Reference Maintenance Chart
SPECIFICATION
Drain plug torque
Oil capacity
Filter
Black filter part number
Deflection with hot engine
Deflection with cold engine
Chain tensioner nut torque
Primary chain inspection cover torque
Lubricant capacity
Primary chaincase drain plug torque
Free play at adjuster screw
Free play at hand lever
Clutch inspection cover torque
Lubricant level
Pressure for solo rider
Pressure for rider and passenger
Wear
D.O.T. 4 hydraulic brake fluid part numbers
Proper fluid level
Master cylinder reservoir cover torque
Minimum brake pad thickness
Minimum brake disc thickness
Air cleaner cover screw torque
DATA
Apply Loctite 565 Thread Sealant and reinstall
plug and tighten to 29-34 ft-lbs (40-46 Nm)
2.5 quarts (2.4 liters) and includes the 4.0
ounces (0.12 liter) poured into the filter
Hand tighten 1/2-3/4 turn after gasket contact
63806-00Y
1/4-3/8 in. (6.4-9.5 mm)
3/8-1/2 in. (9.5-12.7 mm)
20-25 ft-lbs (27-34 Nm)
84-108 in-lbs (10-12 Nm)
FORMULA+ TRANSMISSION AND PRIMARY
CHAINCASE LUBRICANT (Part No. 99851-05)
as required until fluid level is even with bottom
of clutch diaphragm spring
Apply Loctite 565 Thread Sealant and reinstall
plug and tighten to 14-30 ft-lbs (19-41 Nm)
clockwise 1/4-1/2 turn
1/16-1/8 in. (1.6-3.2 mm)
84-108 in-lbs (10-12 Nm)
FORMULA+ TRANSMISSION AND PRIMARY
CHAINCASE LUBRICANT (Part No. 99851-05)
as required until fluid level is even with bottom
of clutch diaphragm spring
Front: 36 psi (248 kPa)
Rear: 38 psi (262 kPa)
Same as Solo
Replace tire if 1/32 in. (0.8 mm) or less of tread
pattern remains
99953-99A (12 oz.) 99973-05 (gal.).
1/8 in. (3.2 mm) from the top
9-13 in-lbs (1.0-1.5 Nm)
0.040 in. (1.0 mm) or less
0.18 in. (4.5 mm) or less
12-36 in-lbs (4-4 Nm)
2006 Buell Ulysses: Maintenance
1-7

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