ABB HVC-R 100/150 V2 Installation Manual page 99

Connection of the DC inputs:
1. Loosen and remove the cable gland's (#05 and #07) nuts for the DC power input
cables.
2. Slide the cable gland's nuts over the DC power cables.
3. Insert the DC power cables into the cable gland (#05 and #07).
4. Strip the length of the insulation specified by the size of the wire end ring (J).
5. Attach wire end rings (J) at the ends of the wires.
6. Fit a M10 bolt (C) with washer (D) and the DC cable (A).
7. Insert the bolt fitted with the DC- cable into the corresponding connection point (H) of
the rail.
8. Place the contact washer (E), the DC- cable (A) and the toothed washer (D) onto the
contact point (C).
9. Tighten the bolt/nut (F) connections with a tightening torque of 20 Nm.
10. Insert the bolt fitted with the DC+ cable into the corresponding connection point (G) of
the rail.
11. Place the contact washer (E), the DC cable (A) and the toothed washer (D) onto the
contact point (C)
12. Tighten the bolt/nut (F) connections with a tightening torque of 20 Nm.
13. Tighten the cable glands' nuts to secure the DC power cables.
Connection of the DC outputs:
1. Loosen and remove the cable gland's (#06 and #08) nuts for the DC power output
cables.
2. Slide the cable gland's nuts over the DC power cables.
3. Insert the DC power cables into the cable gland (#06 and #08).
4. Strip the length of the insulation specified by the size of the wire end ring (J).
5. Attach wire end rings (J) at the ends of the wires.
6. Fit a M10 bolt (C) with washer (D) and the DC cable (A).
7. Insert the bolt fitted with the DC- cable into the corresponding connection point (K) of
the rail.
8. Place the contact washer (E), the DC- cable (A) and the toothed washer (D) onto the
contact point (C).
9. Tighten the bolt/nut (F) connections with a tightening torque of 20 Nm.
10. Insert the bolt fitted with the DC+ cable into the corresponding connection point (L) of
the rail.
11. Place the contact washer (E), the DC cable (A) and the toothed washer (D) onto the
contact point (C)
12. Tighten the bolt/nut (F) connections with a tightening torque of 20 Nm.
13. Tighten the cable glands' nuts to secure the DC power cables.
Document: v0.1 / Document No.: TBA | Date: XX-08-2021
HVC-R 100/150 V2 E-Bus Charger Installation Guide
Page 99 of 133