ABB HVC-R 100 Manuals

Manuals and User Guides for ABB HVC-R 100. We have 1 ABB HVC-R 100 manual available for free PDF download: Installation Manual

ABB HVC-R 100 Installation Manual (131 pages)

E-Bus Charger

Brand: ABB | Category: Battery Charger | Size: 8.47 MB

Table of Contents
3
Introduction
7
Preface
7
Intended Document Users
7
Signs
7
Safety Regulations
8
Owner Responsibilities
8
Tilting and Handling
9
Electric Hazards
10
Installation Safety
10
Environment and Disposal of Waste
11
Cyber Security Disclaimer
11
Contact Information
12
Description of the Product
13
Overview of the System
13
Standard HVC-R 100 E-Bus Charger with One Dual Depot Charge Box
13
Standard HVC-R 100 E-Bus Charger with Two or Three Dual Depot Charge Boxes
14
Standard HVC-R 100 V2 E-Bus Charger with One Dual Depot Charge Box
14
Standard HVC-R 100 V2 E-Bus Charger with Two or Three Dual Depot Charge Boxes
14
Standard HVC-R 150 E-Bus Charger with One Dual Depot Charge Box
14
Standard HVC-R 150 V2 E-Bus Charger with One Dual Depot Charge Box
14
HVC Power Cabinet
15
Dual Depot Charge Box
16
Accessories
18
Foundation of Power Cabinet
18
Pedestal of the Dual Depot Charge Box
19
Foundation of the Pedestal
20
Wall-Mounting Brackets for Dual Depot Charge Box Safe Wall Fixing
21
Communication Ethernet Cable
21
Preparation
22
Project Planning
22
About Preparation
23
Required Permits
24
Power Connection
24
Construction Permit
24
Internet Access
25
Adapting the Grid
26
Location
27
Geometry of Infrastructure
28
Space Required for the Power Cabinet
28
Placement of Multiple Power Cabinets
29
Space Required for the Dual Depot Charge Box
30
Parking Space Arrangement
31
Cable Reach
31
Various Alignment Possibilities
32
Electrical Installation
33
Civil Installation
34
Lightning Protection
36
Construction
37
About Construction
37
Providing Foundation for the Power Cabinet
38
Available Options
38
Concrete Foundation
39
Metal Frame Foundation
41
Mounting Power Cabinet Directly on a Floor
42
Mounting of the Dual Depot Charge Box
43
Available Options
43
Concrete Foundation for the Pedestal
43
Wall Mounting
45
Cable Routing
46
Charge System Configuration
46
AC Power Cable
47
Cables Connecting the Power Cabinet and the Dual Depot Charge Box
47
Cables Connecting the Dual Depot Charge Boxes
47
Grounding of the Dual Depot Charge Box
48
Optional External Interface Cables
49
Cable Specification List
50
Internet Connection
51
Placement and Connection
52
About Placement and Connection
52
Routing the Cables
53
Unpacking Power Cabinet
54
Before Unpacking
54
Remove Packaging
55
Moving the Power Cabinet
56
Moving the Power Cabinet with a Hoist
57
Moving the Power Cabinet with a Forklift Truck
58
Installing the Power Cabinet Onto a Foundation
59
Connecting Power Cabinet to a Foundation
59
Opening the Door of the Power Cabinet
61
Loosening the Sliding Plate of the Guidance Plates
62
Routing Cables through the Guidance Plates
62
Tightening Sliding Plates of the Guidance Plates
63
Installing Border Covers of the Power Cabinet
64
Installing Border Covers of the Metal Frame Foundation
65
Installing Front Cover Plate on the Foundation
66
Connecting AC Power Cables and PE Wires to the Power Cabinet
67
Removing the Protection Covers
67
Connecting the PE Wire of the AC Power Cables
68
Connecting the AC Power Cables
69
Installing the Protection Covers
70
Installing Lightning Protection (Optional)
71
Attaching PE Wire Connecting the Dual Depot Charge Box
72
Connecting the Power Cabinet's DC Power Cables
73
Removing the Protection Cover
73
Connecting the DC Power Cables
74
Installing the Protection Cover
75
Connecting Interlock Cable to the Power Cabinet
76
Connecting the Communication Cable to the Power Cabinet
78
Routing the Cable to the Terminal Blocks
78
Connecting the Ethernet Cable to the Power Cabinet
79
Closing the Door of the Power Cabinet
80
Unpacking the Dual Depot Charge Box
81
Before Unpacking
81
Removing Packaging
81
Installing the Dual Depot Charge Box Onto a Pedestal
82
Connecting the Pedestal to the Foundation
82
Mounting the Dual Depot Charge Box Onto the Pedestal
85
Mounting the Dual Depot Charge Box Onto a Wall
86
Using the Wall-Mounting Brackets
87
Cable Connections of the Dual Depot Charge Box
89
Gland Layout of the Dual Depot Charge Box
89
Opening the Door of the Dual Depot Charge Box
90
Removing the Protection Cover
90
Connect the External PE Wire
92
Install Lighting Protection (Optional)
93
Connecting the PE or Lighting Protection Wire Onto the Pedestal
94
Connecting the DC Power In- and Output Cables
96
Connecting the AC Auxiliary Power Cable
99
Connecting the Interlock Cable from the Power Cabinet or the Dual Depot Charge Box
100
Connecting the Interlock Cable to the Next Dual Depot Charge Box
101
Connecting the Communication Ethernet Cable (Input)
102
Connecting the Communication Ethernet Cable (Output)
103
Connecting External EMO, Beacon and Stop Button Cables (Optional)
104
Installing the Protection Cover
107
Closing the Door of the Dual Depot Charge Box
108
Reattaching Rear Cover Plate of the Pedestal
109
Reattaching Front Cover Plate of the Pedestal
111
Commissioning
113
Commissioning Preparation
113
Customer Acceptance Form (CAF)
114
Service and Maintenance
115
About Service and Maintenance
115
Cleaning of the Cabinet
115
Technical Specification
117
Electrical Specification Od a Complete 100 Kw System
117
Electrical Specification of a Complete 150 Kw System
118
Mechanical Data
118
Environment
119
Certifications
119
Appendices
120
A Dimensions of the Power Cabinet
121
B Dimensions of the Dual Depot Charge Box
123
C Dimensions of the Power Cabinet's Concrete Foundation
124
D Dimensions of the Power Cabinet's Metal Foundation
126
E Power Cabinet - Outline with the Foundation
127
F Signal Connection Diagram
128
G Ground Overview of the System
129
HWEEE Disposal - 2012-19/EU
130

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