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The cable connections for external devices mentioned in this chapter should be led
through glands #09 and/or #10. It is recommended leading all the necessary external
device cables through the glands simultaneously, as up to three cables may pass
through a gland.
External EMO(s):
If required, it is possible to connect up to two external Emergency Stop Buttons (EMOs).
1. Loosen and remove the cable gland's (#09 or #10) nut for the Ext. EMO 1 cable.
2. Loosen and remove the cable gland's (#09 or #10) nut for the Ext. EMO 2 cable.
3. Slide the cable glands' nuts over the cables.
4. Route the cables through glands #09 and/or #10 to the terminal blocks X4. Refer to
the figure above for the preferred cable route through the cable duct inside the cabinet.
5. Shorten the cables to the correct length - allowing to reach the terminal block X4. Do
not make the cable routing too tight or too loose.
6. Tighten the nuts of the gland(s) to secure the cables.
7. Strip 11 mm of the insulation from the ends of the wires.
8. Crimp ferrules to the ends of the wires.
9. Loosen the connector screws.
10. The red wire connecting pins X4-28 and X4-29 must be removed if the Ext. EMO 1 is
applied.
11. The black wire connecting pins X4-30 and X4-31 must be removed if the Ext. EMO 2
is applied.
12. Insert the wires of the cables into the corresponding connectors of the terminal block
X4 (refer to the table below).
13. Tighten the connector screws of the terminal blocks with a tightening torque of 1.3 Nm.
External Beacon:
It is possible to connect an external LED beacon for each of the charge lines.
1. Loosen and remove the cable gland's (#09 or #10) nut for the Ext. Beacon cable.
2. Slide the cable gland's nuts over the cable.
3. Route the cable through gland #09 and/or #10 to the terminal blocks X3 (for CCS 1 )
or X4 (for CCs 2). Refer to the figure above for the preferred cable route through the
cable duct inside the cabinet.
4. Shorten the cable to the correct length - allowing to reach the terminal block X3 or X4.
Do not make the cable routing too tight or too loose.
5. Tighten the nut of the gland to secure the cable.
6. Strip 11 mm of the insulation from the ends of the wires.
7. Crimp ferrules to the ends of the wires.
8. Loosen the connector screws.
9. Insert the wires of the cables into the corresponding connectors of the terminal block
X3 or X4 (refer to the table below).
10. Tighten the connector screws of the terminal blocks with a tightening torque of 1.3 Nm.
Document: v0.1 / Document No.: TBA | Date: XX-08-2021
HVC-R 100/150 V2 E-Bus Charger Installation Guide
Page 107 of 133
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