Repair Instructions; Air Cleaner Filter Removal And Installation - Suzuki Grand Vitara Service Manual

1D-8 Engine Mechanical: For M16A Engine with VVT
6) Select new shim No. (1) with a thickness as close as
possible to calculated value.
Available new shims No.
Thickness mm
Shim No.
(in.)
2.175 (0.0856) 218
2.200 (0.0866) 220
2.225 (0.0876) 223
2.250 (0.0886) 225
2.275 (0.0896) 228
2.300 (0.0906) 230
2.325 (0.0915) 233
2.350 (0.0925) 235
2.375 (0.0935) 238
2.400 (0.0945) 240
2.425 (0.0955) 243
2.450 (0.0965) 245
2.475 (0.0974) 248
2.500 (0.0984) 250
2.525 (0.0994) 253
2.550 (0.1004) 255
2.575 (0.1014) 258
7) Install new shim facing shim No. side with tappet.
8) Lift valve by turning crankshaft counterclockwise (in
opposite direction against above Step 4)) and
remove special tool.

Air Cleaner Filter Removal and Installation

Removal
1) Open air cleaner case (1) by unhooking its clamps
(2).
2) Remove air cleaner filter from case.
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Thickness mm
Shim No.
(in.)
2.600 (0.1024) 260
2.625 (0.1033) 263
2.650 (0.1043) 265
2.675 (0.1053) 268
2.700 (0.1063) 270
2.725 (0.1073) 273
2.750 (0.1083) 275
2.775 (0.1093) 278
2.800 (0.1102) 280
2.825 (0.1112) 283
2.850 (0.1122) 285
2.875 (0.1132) 288
2.900 (0.1142) 290
2.925 (0.1152) 293
2.950 (0.1161) 295
2.975 (0.1171) 298
3.000 (0.1181) 300
I2RH0B140015-01

Repair Instructions

S5JB0A1416001
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Special tool
(A): 09916–67020
(A): 09916–67021
(A)
1. Tappet
9) Install camshaft housing (1) and tighten bolts to
specified torque.
Tightening torque
Camshaft housing bolt (a): 11 N·m (1.1 kgf-m,
8.0 lb-ft)
10) Check valve clearance again after adjusting it.
11) After checking and adjusting all valves.
12) Install cylinder head cover referring to "Cylinder
Head Cover Removal and Installation: For M16A
Engine with VVT".
1
2
Installation
Reverse removal procedure for installation.
2
1
I3RM0A140006-01
2. Camshaft
I2RH0B140149-01
I5JB0A141003-02