Page 1 Grove RT9150E Operator Manual...
Page 3 DANGER An untrained operator subjects himself and others to death or serious injury. Do not operate this crane unless: Manitowoc is not • You are trained in the safe operation of this crane. responsible for qualifying personnel.
Page 4 CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. CALIFORNIA PROPOSITION 65 WARNING Battery posts, terminals, and related accessories contain chemical lead and lead compounds, chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Page 5: Table Of Contents
RT9150E OPERATOR MANUAL TABLE OF CONTENTS TABLE OF CONTENTS SECTION 1 ........Introduction General .
Page 6 TABLE OF CONTENTS RT9150E OPERATOR MANUAL Anti-Two-Blocking Device ..........2-5 Working Area Limiter (If Equipped) .
Page 7 RT9150E OPERATOR MANUAL TABLE OF CONTENTS SECTION 3 ....Operating Controls And Procedures Operational Aids ............3-3 Rated Capacity Limiter System.
Page 8 TABLE OF CONTENTS RT9150E OPERATOR MANUAL Boom Telescope Switch ..........3-13 Luffing Jib Switch (Optional) .
Page 9 RT9150E OPERATOR MANUAL TABLE OF CONTENTS Error Codes............3-103 Operating Procedures .
Page 10 TABLE OF CONTENTS RT9150E OPERATOR MANUAL Counterweight Stand Installation ........4-12 Standard Fabricated Counterweight Installation .
Page 11 RT9150E OPERATOR MANUAL TABLE OF CONTENTS Surface Protection for Cylinder Rods ........5-5 Wire Rope Lubrication .
Page 12 TABLE OF CONTENTS RT9150E OPERATOR MANUAL THIS PAGE BLANK TOC-8...
Page 13: Section 1
Grove Crane. Delivery Report Overview of Manuals A Delivery Report must be filled out by the Manitowoc distributor, signed by the purchaser, and returned to Before placing the crane in service, take time to thoroughly Manitowoc Cranes once the crane is sold, leased or rented.
Page 14: Safety Information
For basic crane component locations, see Figure 1-2. If you are the new owner of a Grove crane, please register it with Manitowoc Crane Care so we have the ability to contact Axle Weight Distribution you if the need arises.
Page 15: Noise/Vibration Test Results
RT9150E OPERATOR MANUAL INTRODUCTION NOISE/VIBRATION TEST RESULTS Vibration exposure and are less than 2.5 m/s/s for Hand Arm Vibration exposure when measured according to Noise Level Test Results 89/392/EEC Community Legislation on Machinery per standard ISO 2631/1 - Evaluation of Human Exposure to •...
Page 16: List Of Specifications
INTRODUCTION RT9150E OPERATOR MANUAL LIST OF SPECIFICATIONS 2nd....... 2.98 3rd ....... 0.95 General Engine Model .
Page 17: Hydraulic Pumps
RT9150E OPERATOR MANUAL INTRODUCTION Hydraulic Pumps Pump #4 Type ....... . . Gear NOTE: Pump output figures are theoretical.
Page 18 INTRODUCTION RT9150E OPERATOR MANUAL 7473-3 FIGURE 1-2 continued Item Description Item Description Counterweight Right Hand Valve Covers Boom Nose Sheaves Work Light Auxiliary Boom Nose Outrigger Float Front Axle Left Hand Valve Cover Rear Axle Outrigger Jack Cylinder Hydraulic Tank Steps Oil Cooler Auxiliary Hoist...
Page 19 RT9150E OPERATOR MANUAL INTRODUCTION Table 1-1: Axle Weight Distribution Table Weight Front Axle Rear Axle Description Maximum Tire Loads Allowed at 15 mph 90000 40823 90000 40823 (With no Counterweight Installed) Maximum Tire Loads Allowed at 10 mph 98832 44829 98832 44829 (With Standard Counterweight Installed)
Page 20 INTRODUCTION RT9150E OPERATOR MANUAL Weight Front Axle Rear Axle Description Driver 92.00 233.68 Rear mounted pintle hook -83.50 -212.09 Remove tires for transport 97.25 247.02 -9520 -4318 -4760 -2159 -4760 -2159 Remove main hoist cable -38.31 -97.31 -884 -401 -1058 -480 Lift cylinder travel support 221.00...
Page 21: Wire Rope (Hoist Cable)
ANSI/ASME B30.5, federal amount depends on the rope’s size, type, and anticipated regulations, and Manitowoc. The inspection interval shall be use. This in-process treatment will provide the finished rope determined by a qualified person and shall be based on such...
Page 22: Wire Rope Inspection (Running Ropes And Pendant Cables)
Manitowoc. Do not build lengths from individual NOTE: Wire rope may be purchased through Manitowoc components.
Page 23: Wire Rope Inspection/Replacement (All Wire Rope)
National Consensus Standard as referenced by Federal Government Agencies and as recommended by Manitowoc. All wire rope will eventually deteriorate to a point where it is no longer usable. Wire rope shall be taken out of service when any of the following conditions exist: •...
Page 24: Installing 35X7 Class Wire Rope
INTRODUCTION RT9150E OPERATOR MANUAL Method 2 Installing 35x7 Class Wire Rope CAUTION Any cutting of this specific wire rope is not recommended. If 35x7class wire rope must be cut for any reason, it is necessary to follow the following instructions. Also, unlike other types of wire rope, the ends on this wire rope must be welded to retain the rotation resistant characteristics.
Page 25 RT9150E OPERATOR MANUAL INTRODUCTION train the rope and help assure smooth operation during drum except the last three wraps. If this is not possible, its useful life. alternate methods must be used to assure proper tensioning of the rope on the drum. Ideally, you should run these loads with reeving that lets you place the loads on the block with all rope off the Grove...
Page 26 INTRODUCTION RT9150E OPERATOR MANUAL THIS PAGE BLANK Published 2-23-2017, Control # 644-00 1-14...
Page 27: Section 2
RT9150E OPERATOR MANUAL SAFETY INFORMATION SECTION 2 SAFETY INFORMATION SECTION CONTENTS Safety Messages......2-1 Environmental Protection.
Page 28: General
Identifies hazards that may result in death or serious ACCIDENTS injury if the message is ignored. Following any accident or damage to equipment, the Manitowoc dealer must be immediately advised of the incident and consulted on necessary inspections and repairs. Should the dealer not be immediately available, CAUTION...
Page 29: Operator Qualifications
RT9150E OPERATOR MANUAL SAFETY INFORMATION manual and Load Chart must be readily available to the American National Standard, or in any other applicable operator at all times and must remain in the cab (if equipped) federal, state or local laws. or operator’s station while the crane is in use.
Page 30: Operational Aids
(HCAS), a safe load indicator (SLI), or lifting operations shall establish procedures for an EKS5; Manitowoc refers to these systems as a rated determining load weights and shall ascertain that the capacity limiter (RCL) throughout its Operator and Service weight of the load does not exceed the crane ratings at Manuals.
Page 31: Anti-Two-Blocking Device
RT9150E OPERATOR MANUAL SAFETY INFORMATION Anti-Two-Blocking Device the boom is lowered. Keep load handling devices a minimum of 107 cm (42 in) below the boom nose at all times. This crane should have a functional Anti-Two-Block and Two-blocking can be prevented. Operator awareness of the Control Lock-Out System.
Page 32: Crane Stability/Structural Strength
SAFETY INFORMATION RT9150E OPERATOR MANUAL CRANE STABILITY/STRUCTURAL slightly off the ground and recheck the stability before proceeding with the lift. Determine the weight of the load STRENGTH before you attempt the lift. To avoid death or serious injury, ensure that the crane is on a Unless lifting within On Rubber capacities, outrigger beams firm surface with load and crane’s configuration within and jack cylinders (plus center front stabilizer, if equipped)
Page 33: Wind Forces
Do not allow unnecessary personnel in the vicinity of the crane while operating. Wind forces can exert extreme dynamic loads. Manitowoc recommends that a lift not be made if the wind can cause a WIND FORCES loss of control in handling the load.
Page 34 SAFETY INFORMATION RT9150E OPERATOR MANUAL This 3-second wind gust is assumed to act on the entire NOTE: This condition is limited to operation with the main crane and the load. The wind effect on the load can be boom on fully extended outriggers only. conservatively estimated as: c) If V(z) is >...
Page 35 RT9150E OPERATOR MANUAL SAFETY INFORMATION Simplified Method to Determine Maximum Permissible Wind Speed Determine 3-Second Gust 0.14 V(z) = [(z/10) + 0.4]v [m/s] Wind Speed at boom tip, 0.14 V(z) = [(z/33) + 0.4]v [mph] V(z) 13.4 m/s < V(z) < 20.1 m/s V(z) >...
Page 36 Use tag lines when the wind gust speed is above 13.4 m/s (30 mph) to help control the movement of the Metric, with Z [m] and V [m/s] load. Manitowoc recommends that a lift not be made if 0.14 V(z) = [(Z/10) + 0.4] x V...
Page 37 RT9150E OPERATOR MANUAL SAFETY INFORMATION Calculation of Projected Wind Area (Ap) Wind Wind = 8 m = 24 m 25 ft 25 ft Wind Wind 10 ft 3 ft = 75 ft = 250 ft 10 ft 3 ft 8384-1 FIGURE 2-2 Determining Wind Drag Coefficient (Cd) If the exact Wind Drag Coefficient of a shape is not known,...
Page 38 SAFETY INFORMATION RT9150E OPERATOR MANUAL Table 2-2 Wind Drag Coefficient Maximum Permissible Wind Speed If the wind resistant area of the load Awr is greater than (load) Shape the allowable wind resistant area Awr , the ratio can be (allow) used to determine a permissible wind speed V(z) for the load 1.1 to 2.0 using Table 2-3.
Page 39 RT9150E OPERATOR MANUAL SAFETY INFORMATION Rated Load Chart Example - Metric 8383-1 FIGURE 2-3 Grove 2-13 Published 2-23-2017, Control # 644-00...
Page 40 SAFETY INFORMATION RT9150E OPERATOR MANUAL Table 2-4 Example-Capacity Reduction Factors for Wind Speed V(z) Greater than 13.4 m/s - Metric (Only for lifting with main boom on fully extended outriggers, with or without stowed extension) For wind speed V(z) (3-second gust speed at boom tip height) V(z) > 13.4 m/s ≤ 20.1 m/s, the Reduced Capacity shall be calculated by multiplying the Published Rated Capacity by the following factors: Main Boom Length in Meters Wind Speed...
Page 41 RT9150E OPERATOR MANUAL SAFETY INFORMATION At wind speeds greater than 13.4 m/s, it is not permissible to Load example 1.3a: lift a load greater than 12,040 kg, even if the wind resistance With large wind resistance area of the load Awr (load) area of the load is less than 14.45 m •...
Page 42 SAFETY INFORMATION RT9150E OPERATOR MANUAL • Is the load to be lifted less than allowable load? Ratio = 1.37 8,000 kg ≤ 12,040 kg • Is Awr less than Awr (load) (allow) From Table 2-5, the maximum permissible wind speed at ≤...
Page 43 RT9150E OPERATOR MANUAL SAFETY INFORMATION Rated Load Chart Example - Non-metric 8382-1 FIGURE 2-4 Grove 2-17 Published 2-23-2017, Control # 644-00...
Page 44 SAFETY INFORMATION RT9150E OPERATOR MANUAL Table 2-6Example-Capacity Reduction Factors for Wind Speed V(z) Greater than 30 mph - Non-metric (Only for lifting with main boom on fully extended outriggers, with or without stowed extension) For wind speed Vz (3-second gust speed at boom tip height) is greater > 30> mph ≤ 45 mph, the Reduced Capacity shall be calculated by multiplying the Published Rated Capacity by the following factors: Main Boom Length in Feet Wind Speed...
Page 45 RT9150E OPERATOR MANUAL SAFETY INFORMATION • Is Awr less than Awr (load) (allow) ≤ 119 ft 108 ft L i f t i n g L i m i t s a t w i n d s p e e d V ( z ) > 3 0 m p h Conclusion: This load is permissible to lift in wind speed up and ≤...
Page 46: Lifting Operations
SAFETY INFORMATION RT9150E OPERATOR MANUAL Refer to the above Lifting Limits at wind speed V(z) injury could result from the crane tipping over or failing > 30 mph and ≤ 45 mph. Comparing the load and wind structurally from overload. resistant area to the allowable: The crane can tip over or fail structurally if: •...
Page 47: Counterweight
The “balance point” for stability testing perform tilt-up panel lifting with two hoist lines poses new and according to SAE and Manitowoc criteria is a condition of different hazards than does normal lifting use. loading wherein the load moment acting to overturn the...
Page 48: Pile Driving And Extracting
All hoist hooks shall be equipped with a positive locking driving or pile extraction is being considered. latch. It is not the intention of Manitowoc to recommend specific Crane Inspection types or makes of pile driving and pile extraction equipment, but rather to advise of the operational requirements to help •...
Page 49: Electrocution Hazard
DANGER Electrocution Hazard! Thoroughly read, understand, and abide by all applicable Manitowoc cranes are not equipped with all features federal, state, and local regulations regarding operation of required to operate within OSHA 29CFR1926.1408, cranes near electric power lines or equipment.
Page 50: Set-Up And Operation
SAFETY INFORMATION RT9150E OPERATOR MANUAL Most overhead power lines are not insulated. Treat all Appoint a reliable and qualified signal person, equipped with overhead power lines as being energized unless you have a loud signal whistle or horn and voice communication reliable information to the contrary from the utility company equipment, to warn the operator when any part of the crane or owner.
Page 51: Electrical Contact
2.0 m (6.6 ft)) at least 1.5 m (5 ft) into the any evidence of damage and all damaged parts are repaired ground. or replaced as authorized by your Manitowoc distributor or Moisten the soil around the metal rod (3) for better Manitowoc Crane Care.
Page 52: Personnel Handling
ASME B30.5, Mobile and Locomotive Cranes, ASME B30.8, Floating Cranes and Floating Derricks, and in OSHA regulations 29CFR1910.180 for General Industry and 29CFR1926.1431 for Construction. Use of a Manitowoc crane to handle personnel is acceptable provided: • The requirements of the applicable national, state and local regulations and safety codes are met.
Page 53: Environmental Protection
Manitowoc reminds crane owners to ensure that all safety requirements of applicable national, state and local decals are in place and legible. Manitowoc continues to urge regulations and safety codes are met. crane owners to upgrade their cranes with rated capacity •...
Page 54: Lubrication
• Consult with Manitowoc Crane Care to determine if load pressure is relieved. To relieve hydraulic pressure, stop testing is required after a structural repair is performed.
Page 55: Tires
Use only the hoist rope specified by Manitowoc as indicated rope. The nominal strength of a rope should never be on the crane’s Capacity Chart. Substitution of an alternate used as its working load.
Page 56: Sheaves
SAFETY INFORMATION RT9150E OPERATOR MANUAL • If an operator hoists the hook block up or down too fast Broken wires; number and location. when reeved with multiple parts of line and no hook load, Reduction in diameter. the wire rope can bird cage and damage the rope. Rope stretch (elongation).
Page 57: Batteries
RT9150E OPERATOR MANUAL SAFETY INFORMATION Inspect the boom nose and hook block sheaves for proper • Do not short across the battery posts to check charge. operation, excessive wear, and damage every 50 hours or Short circuit, spark, or flame could cause battery explosion.
Page 58: Transporting The Crane
SAFETY INFORMATION RT9150E OPERATOR MANUAL required, keep hands clear of the engine fan and other on the boom, it must be secured at the tie down on the carrier moving parts while performing maintenance. to prevent swinging. Be careful of hot surfaces and hot fluids when performing When using hookblock tie downs, excessive loading can be maintenance on or around the engine.
Page 59: Work Practices
Always drive the crane carefully obeying speed limits and system that have not been evaluated and approved by highway regulations. Manitowoc Crane Care. Stay alert at the wheel. Do not step on surfaces on the crane that are not approved or suitable for walking and working.
Page 60: Working
SAFETY INFORMATION RT9150E OPERATOR MANUAL • Check for proper functioning of all controls and operator Never operate the crane when darkness, fog, or other aids (for example, RCL). visibility restrictions make operation unsafe. Never operate a crane in thunderstorms or high winds. •...
Page 61: Lifting
RT9150E OPERATOR MANUAL SAFETY INFORMATION Be sure the load is well secured and attached to the hook with rigging of proper size and in good condition. Check the hoist brake by raising the load a few inches, stopping the hoist and holding the load. Be sure the hoist brake is working correctly before continuing the lift.
Page 62: Hand Signals
SAFETY INFORMATION RT9150E OPERATOR MANUAL Be sure everyone is clear of the crane and work area before • Moving the crane in an area or direction in which the making any lifts. operator cannot clearly see the path of travel. Never swing over personnel, regardless of whether load is At all times use standardized hand signals - previously suspended from or attached to the boom.
Page 63 RT9150E OPERATOR MANUAL SAFETY INFORMATION 8496-1 FIGURE 2-10 Grove 2-37 Published 2-23-2017, Control # 644-00...
Page 64: Jib
Use the most stable and secure position. However, Manitowoc caution handling and operating these components in sub- recognizes that certain jobsite conditions may not permit the zero temperatures, avoiding shock loading.
Page 65: Temperature Effects On Hook Blocks
RT9150E OPERATOR MANUAL SAFETY INFORMATION If applicable to your crane, frequently check all air tanks for The change in the length of a cylinder is proportional to the water in freezing weather. extended length of the cylinder and to the change in temperature of the oil in the cylinder.
Page 66 SAFETY INFORMATION RT9150E OPERATOR MANUAL Table 2-8: Boom Drift Chart (Cylinder length change in inches) Coeff. = 0.00043 (in / °F) STROKE Temperature Change (°F) (FT.) 0.26 0.52 0.77 1.03 1.29 1.55 1.81 2.06 2.32 2.58 0.52 1.03 1.55 2.06 2.58 3.10 3.61...
Page 67: Model Specific Information
• Perform the inspections outlined in this publication for overloads up to 50%. • Stop operating the crane and contact Manitowoc Crane Care immediately for overloads of 50% and higher. NOTE: If your crane is equipped with CraneSTAR, an...
Page 68: Boom Inspection
SAFETY INFORMATION RT9150E OPERATOR MANUAL Boom Inspection 9, 10 3, 4 9, 10 2-42 Published 2-23-2017, Control # 644-00...
Page 69 RT9150E OPERATOR MANUAL SAFETY INFORMATION Overload less than 25% Sheaves Inspect all for damage. Luffing Mechanism/ Inspect for damage/leaks. Cylinder Collar-wear Inspect all for damage. pads Overload from 25% to 49% Sheaves Inspect all for damage. Luffing Mechanism/ Inspect for damage/leaks. Cylinder Collar-wear Inspect all for damage.
Page 70: Superstructure Inspection
SAFETY INFORMATION RT9150E OPERATOR MANUAL Superstructure Inspection 9, 10 2-44 Published 2-23-2017, Control # 644-00...
Page 71 RT9150E OPERATOR MANUAL SAFETY INFORMATION Overload less than 25% Lift Cylinder Inspect for leaking. Turntable See topic in Swing section of Check bolts for proper torque. Bearing Service Manual. See topic in Introduction section Wire Rope Inspect all for damage. of Service Manual.
Page 72: Carrier Inspection
SAFETY INFORMATION RT9150E OPERATOR MANUAL Carrier Inspection 5, 6 2-46 Published 2-23-2017, Control # 644-00...
Page 73 RT9150E OPERATOR MANUAL SAFETY INFORMATION Overload less than 25% Stabilizer Inspect for leaking. Cylinders Outrigger Inspect for deformation and cracked welds. Pads Overload from 25% to 49% Stabilizer Inspect for leaking. Cylinders Outrigger Inspect for deformation and cracked welds. Pads Outrigger Inspect for deformation and cracked welds.
Page 74 SAFETY INFORMATION RT9150E OPERATOR MANUAL THIS PAGE BLANK 2-48 Published 2-23-2017, Control # 644-00...
Page 75 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES SECTION 3 OPERATING CONTROLS AND PROCEDURES SECTION CONTENTS Operational Aids ......3-3 Seat Adjustment Lever .
Page 76 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Entering Limit Values/Objects Manually ..3-44 Transmission ......3-108 Shutdown by Working Range Limiter .
Page 77: Operational Aids
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES The following paragraphs describe the standard and optional (i.e. buildings, towers, poles, etc.) in the crane’s working controls and indicators located in the cab. Some machines range. They are set by defining points along the outer limits of the working area with the tip of the boom.
Page 78: Steering Column
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL STEERING COLUMN The accessory position energizes all electrical components except the engine ECM. The run position is the same as Refer to Figure 3-1. accessory except the engine ECM is energized. The start position energizes the starter relay which in turn energizes Transmission Shift Lever the starter motor solenoid and cranks the engine for starting.
Page 79: Right Turn Signal Direction Indicator
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Right Turn Signal Direction Indicator only the two backup lamps on the rear fender and decking will illuminate if the rear outrigger box is The Right Turn Signal Direction Indicator (6) is located at the electrically disconnected.
Page 80: Steering Column Left Side And Floor
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL STEERING COLUMN LEFT SIDE AND Steering Column Tilt/Telescope Lever FLOOR The Steering Column Tilt/Telescope Lever (1) is on the steer- ing column below the turn signal lever. Rotate the lever coun- Refer to Figure 3-2. terclockwise to loosen the steering column for adjustment.
Page 81: Right Side Console
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES RIGHT SIDE CONSOLE RCL Override Switch (Non-CE Certified Cranes) Refer to Figure 3-3. The key operated RCL Override Switch (2) is located on the front of the console below the 12 volt accessory outlet. It is used to override the RCL in the event of an emergency that requires placing the crane in a safer position because of a malfunction or when rigging the crane to defeat the anti-two-...
Page 82: Ecos Control Panel
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL position momentary rocker switch with integral indicator that, The individual buttons have a different function in each when actuated, will override and prevent the RCL, for a menu. The display shows various indicators about the crane, period of 30 minutes, from locking out the three craning the engine, outriggers, boom, etc.
Page 83: Overhead Controls And Features
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES OVERHEAD CONTROLS AND FEATURES Skylight Window Latch Refer to Figure 3-5. The Skylight Window Latch (1) is at the front of the window. Squeeze the latch and slide the window to the rear to open. to close slide the window forward until the latch engages.
Page 84: Overhead Console (Right Side)
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Overhead Console (Right Side) Heater Control Switch The Heater Control Switch (3) controls intensity of heating. Refer to (7) Figure 3-5 and Figure 3-6. Turn the switch to the right (clockwise) to open the valve for heat.
Page 85: Seat-Mounted Controls
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES throttle pedals released. Refer to Exhaust System Cleaning, SEAT-MOUNTED CONTROLS page 3-110 for cleaning mode definitions and a description of Refer to Figure 3-8. when manual cleaning is needed. Set up a safe area around the crane’s exhaust; remove tools, rags, grease or any debris from the engine exhaust area.
Page 86: Seat Assembly Adjustment Lever
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL seat back to engage a locking point. Seat Assembly Adjustment Lever The Seat Assembly Adjustment Lever (4) is used to move the seat and controllers forward or back. Push the lever to the left to release the latch and move the seat. Release the lever and slightly move the seat until the lever engages.
Page 87: High Speed Main And Auxiliary Hoist Boost Button
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES High Speed Main and Auxiliary Hoist Boost Luffing Jib Switch (Optional) Button The hydraulic Luffing Jib Switch (8) is located on the right armrest. The switch is used to turn on the luffing jib function NOTE: Depending upon the crane configuration and by pushing the top of the switch.
Page 88: Swing Gear Freewheel Button
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Push and hold the switch to the left for high speed operation, release for normal speed. Push the switch to the right to turn high speed on or off, for continuous high speed operation. When high speed boost is active either the ECOS icon will turn yellow depending on which function is selected.
Page 89: Hoist Rotation Indicators
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Hoist Rotation Indicators CAUTION The Hoist Rotation Indicators (4) are located on each hoist control lever. The indicators are electronically driven by a Vehicle Control Hazard! signal from an electronic transmitter and sensor attached to Do not operate the differential lock on dry roads, while each hoist.
Page 90: Fire Extinguisher
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Inside Door Latch Fire Extinguisher Refer to Figure 3-12. The Fire Extinguisher is located on the left rear side of the cab behind the operator’s seat. The Fire Extinguisher is a BC The door will latch if slid fully open and will need to be rated dry type fire extinguisher for emergency use.
Page 91: Ecos Control Unit
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES ECOS CONTROL UNIT the symbols next to or above the buttons. After the button is pressed and released the function displayed is executed. The ECOS control panel is located on the right side console. Various menus are displayed on the ECOS display.
Page 92 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Item Description Graphic Explanation The main menu appears after switching on the ignition. ECOS display: The symbols, four per side, which Main menu represent submenus are indicated at overview the top left by a blue corner. Submenus are opened by pressing the button next to the respective symbol.
Page 93 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation The lamps next to all three buttons will light when the keycode can be entered. Entering the keycode Enter keycode: press buttons in the required order and confirm keycode. The lamp (1) lights up or flashes.
Page 94 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Item Description Graphic Explanation The lamp (1) lights up. Exiting the Press the button once to close the submenu/input current submenu, the menu from the mode next level up opens. Input mode is deactivated. Swing gear brake indicator lamp (1) Swing gear brake •...
Page 95: Main Menu
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES MAIN MENU The main menu contains symbols for various functions and information about the current state of the crane and controls. XXXX-X FIGURE 3-14 Item Description Ref. Item Description Ref. Power Units Display —...
Page 96 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Item Description Graphic Explanation The Working Range Limiter Submenu is used to enter limit values by moving the boom to the shutdown points or entering known limit values manually. Refer to Working Range Submenu, page 3-96.
Page 97 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation Enter percent of maximum speed allowed for each power unit: Power Unit Speed Submenu, page 3- (1) Swing gear, F1 (2) Main hoist, F2 (3) Auxiliary hoist, F3 (4) Telescope, F5 (5) Lift, F6 Press the F3 button (6) Luffing jib, F7.
Page 98: Outriggers Submenu
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Item Description Graphic Explanation (1) Lock status; lift and locking cylinders (2) Pre-tensioning pressure status (3) Lifting cylinders position Counterweight (4) Swing gear direction indicators Submenu, page 3- (5) Swing gear on/off indicator (6) Position of superstructure from 0°...
Page 99 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation Swing Gear and Brake Submenu, page 3-30 (1) Swing gear indicator (2) Current swing angle display (3) Swing gear direction indicators (4) Swing gear brake function indicator (5) Swing gear brake control selector button, F14 Press the F8 button XXXX-X...
Page 100 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Item Description Graphic Explanation The Power Units Display consists of Power Units six icons that indicate when the Display associated function is active. • Green: Swing gear on Swing Gear • Red: Swing gear off •...
Page 101 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES OUTRIGGERS SUBMENU Press the outriggers submenu button (Figure 3-16) in the main menu to open the submenu. The following information describes the Outrigger Submenu, NOTE: The machine must be in four-wheel drive with the for information on deploying the outriggers refer to Deploying p a r k i n g b r a k e O N i n o r d e r t o o p e r a t e t h e the Outriggers, page 3-124.
Page 102 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Item Description Graphic Explanation The outriggers graphic helps to identify Outriggers graphic this menu only, there is no function. • Red: Swing gear switched off, outriggers can be deployed • Grey: Swing gear switched on, Swing gear indicator outrigger movement locked.
Page 103 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation Left front outrigger; To operate any outrigger function: • Swing gear must be OFF, red Left side jacks; F3 • The parking brake ON, red Left rear outrigger; F4 •...
Page 104: Swing Gear And Brake Submenu
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL SWING GEAR AND BRAKE SUBMENU The following information describes the Swing Gear and B r a k e S u b m e n u , f o r i n f o r m a t i o n o n r o t a t i n g t h e superstructure refer to Rotating the Superstructure, page 3- 128.
Page 105 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation (1) Brake pedal control: use swing gear brake pedal to brake swing movement (2) Control lever control: control Swing gear brake lever in zero position brakes swing control indicator movement.
Page 106: Telescope Submenu
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL TELESCOPE SUBMENU Press the Telescoping submenu button (Figure 3-19) in the main menu to open this submenu. The following information describes the Telescope Submenu, for information on extending/retracting the boom refer to Telescoping the Boom, page 3-132. Unlocking a telescopic section is required for the telescopic section to be telescoped.
Page 107 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation Red: Telescopic section unlocked Green: Telescopic section locked Flashing (yellow/grey): Unlock selected To select press the F1 button once. Unlock section • With the telescopic cylinder locked: button, F1 the selected section will unlock after moving the control lever •...
Page 108 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Item Description Graphic Explanation Depending on which is selected, the locking pins change position and color. Locking pins (1) On the telescopic section (2) On the telescope cylinder Lock status display • Green: Locked •...
Page 109 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation Displayed telescopic section, e.g. telescopic section 1: • On: Telescope cylinder is locked here • Flashing: Next possibility for locking telescope cylinder Telescope cylinder • Off: Telescope cylinder is in this location telescopic section, the distance to the locking point is greater than 1 m...
Page 110 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Item Description Graphic Explanation (1) Scale in meters per second (m/sec) (2) Beaufort scale (B) (3) Display of wind speed Anemometer display Refer to Section 2 for safety information and Wind Forces, page 3- 105 for more information on this display.
Page 111: Telescope Mechanism Error Messages
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Telescope Mechanism Error Messages Waiting If ECOS disables the telescoping mechanism, the following The symbol usually disappears shortly after display (Figure 3-22) is shown in the Telescope submenu. switching on the ignition. If the symbol does not go out or is displayed while operating the crane, this may be due to an RCL shutdown or blown F3-3 fuse.
Page 112: Working Range Limitation Submenu
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL WORKING RANGE LIMITATION SUBMENU Entering Limit Values Press the Working Range submenu button (Figure 3-23) in This section describes how to enter unknown limit values by the Main menu to open the submenu. moving the boom nose to the shutdown points.
Page 113 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation With monitoring functions turned on the monitored area is displayed: • Working radius: Circle (8), red. • Permissible swing angle: Circle sector, clockwise from A to B Working range limiter display •...
Page 114 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Item Description Graphic Explanation The limit values for the overall height and the working radius are entered in the same way. The relevant monitoring function (3) or (4) must be switched off, dot black. •...
Page 115 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation The display (3) indicates values for the swing angle. The display shows the following Maximum/Current values: swing angle display (4) Limit value, red (5) Current value, blue In case of manual input mode switched on, the display (5) changes.
Page 116 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Display of the Swing Angles The swing angle A is displayed. The value (2) is accepted as the limit value (5). The cross (1) shows the current position of the main boom. • The swing angle A limits swing to the left.
Page 117 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Before entering values, the monitoring functions (1) to (3) (B): must be switched off, dots black. Refer to the previous table, Press the button once. Items 7-10. The point (1) is displayed. Press the button (1) (Figure 3-28) once. The current point data (9) is accepted for point (1), e.g.
Page 118: Entering Limit Values/Objects Manually
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Entering Limit Values/Objects Manually The limit values for the overall height, the working radius, and the swing range are entered in the same way. Overall Height/Working Radius Press the button (Figure 3-34) once: •...
Page 119 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES FIGURE 3-38 With the buttons (12), select the desired point, e.g. point 1, it turns blue. FIGURE 3-36 Press the button (11) once, the dot turns green, manual Objects input on. Objects are entered in a submenu. With the button (13) select either the swing angle, bar (10) turns red or the working radius, bar (9) turns red, Press the button (1) (Figure 3-37) once.
Page 120: Shutdown By Working Range Limiter
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Shutdown by Working Range Limiter Shutdown point Disabled movements reached If a limit value is reached, RCL shutdown occurs. All movements that would go closer to the limit value are Slewing angle A Slewing to the left disabled.
Page 121: Monitoring Submenu
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES MONITORING SUBMENU The Monitoring submenu shows the most important measured values. Press the monitoring submenu button (Figure 3-40) in the main menu to open the submenu. FIGURE 3-40 Monitoring Submenu Item Description Hydraulic oil temperature, in °C (°F) Battery voltage, in Volts Coolant temperature, in °C (°F) Fuel supply, as a percentage...
Page 122: Power Unit Speed Submenu
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL POWER UNIT SPEED SUBMENU The symbols for the main boom (A) or boom with extension (B) (Figure 3-43) for the current operation will be green, You can enter a percent of the maximum speed that should indicating which configuration is active.
Page 123: Counterweight Submenu
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES COUNTERWEIGHT SUBMENU Press the counterweight submenu button (Figure 3-45) in the main menu to open the this submenu. FIGURE 3-45 Counterweight Submenu Item Description Lock status; lift and locking cylinders Pre-tensioning pressure status Lifting cylinders position Swing gear direction indicators Swing gear on/off indicator...
Page 124 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Item Description Graphic Explanation The current status of the counterweight lifting cylinders is shown by different symbols: Lifting cylinders (1) Green: extended position (2) Green: retracted (3) Yellow: intermediate position (4) Violet: error The swing gear direction indicators show which direction the Swing gear...
Page 125 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation The counterweight lifting cylinders must be extended to rotate between locked or unlocked. Press the lock button (1). The cylinders Lock lift cylinders, will rotate and the lock icons (3) will change color: Yellow: intermediate position Green: locked.
Page 126: Settings Submenu
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL SETTINGS SUBMENU Press the settings submenu button (Figure 3-47) in the main menu to open this submenu. FIGURE 3-47 Settings Submenu Item Description Outrigger control graphic Setting control lever characteristics Setting the display brightness Telescoping emergency program access Lamp test Operating hours submenu...
Page 127 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation The characteristic curve that is currently set is shown on the display. • Repeatedly press the F2 button until the desired characteristic curve is displayed. There are five characteristic curves: •...
Page 128 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Item Description Graphic Explanation In the event of a malfunction in the telescoping mechanism, you can retract the main boom with the Telescope Emergency Program. Refer to Telescope Emergency Program, page 3-147 for more information NOTE: The emergency program is not intended for crane operation...
Page 129 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation The operating hours are displayed below the symbols, e.g. 1,680 hours and 12 minutes for the telescoping mechanism (3). Exception: The value below symbol (6) indicates how often the Telescopic Section Lock has been operated, e.g.
Page 130 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Item Description Graphic Explanation If the telescope status is no longer displayed you must enter the current telescope values from the RCL display. The display (6) shows the values for telescopic sections 1 to 5. To enter set values: Press one of the buttons (1) to (5), the values in the display (6) turn yellow.
Page 131: Adjusting The Brightness Of The Display
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Adjusting the Brightness of the Display The brightness of the displays is regulated automatically by the ECOS, depending on the ambient brightness. You can set a minimum degree of brightness manually, which is always observed when the brightness is regulated.
Page 132: Lamp Test
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Lamp Test Contact Crane Care if one or more lamps do not light up. If the specified time is insufficient, you can carry out the lamp test again as follows: If necessary, in the ECOS display, open the main menu WARNING and press the F4 button (1) (Figure 3-53) once.
Page 133: Operating Hours
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Operating Hours Press the Settings submenu button in the Main menu and then press the Operating hours button (1) (Figure 3-55) to open the Operating Hours submenu. FIGURE 3-55 Operating Hours Submenu The operating hours are displayed below the symbols, e.g. 1,680 hours and 12 minutes for the telescoping mechanism Item Description...
Page 134: Entering The Current Telescope Status
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Entering the Current Telescope Status Entering RCL Telescope Values The telescope display (6) (Figure 3-58) shows the values for telescopic sections 1 to 4. CAUTION Select a section; press one of the F9 to F13 buttons (1) Equipment Damage Hazard! to (5), the values in the display (6) turn yellow.
Page 135 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES The display (1) shows the symbol for the current status. FIGURE 3-60 If the values entered are permissible, the values on the telescope indicators (2) turn green. Grove Published 2-23-2017, Control # 644-00 3-61...
Page 136: Warning Messages
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL WARNING MESSAGES Meaning of the Symbols The color of the symbols indicate whether a warning ECOS differentiates between warning messages and error message is active in the corresponding area: messages, see Error Messages, page 3-66. A warning message indicates that certain values do not correspond to a •...
Page 137 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Warning Submenu Item Description Fuel level Low steering pressure (CE option) Voltage monitoring Transmission oil temperature Hoist fifth wrap indicator Low brake pressure Ambient air temperature, -29°C (Cold Weather Option) Engine warning Pre-tension the counterweight Replace the hydraulic oil filter FIGURE 3-63 Anemometer not connected...
Page 138 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Item Description Graphic Explanation Hoist fifth wrap Indicates when five wraps or less of indicator cable remain on either hoist. Inspect the brake system for leaks and Low brake check the accumulator charge. pressure Refer to the Service manual.
Page 139 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation The Exhaust System Cleaning Required indicator illuminates amber when the exhaust system is in need of a cleaning. The indicator will be lit continuously during the early stages of required cleaning.
Page 140: Error Messages
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL ERROR MESSAGES If ECOS detects an error, an error message is indicated by two flashing lamps, (Figure 3-64): • The Warning/Error indicator lamp (1) • the ? button lamp (2). FIGURE 3-66 NOTE: All errors remain saved until you switch off the ignition, even those errors of which the cause has been eliminated in the meantime.
Page 141 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation Item (2) shows the error total, and item (1) shows which error is currently displayed. For example, 3/5, means: • that error 3 is shown • and there is a total of 5 errors. Display of current If the error shown is not acknowledged, error/total errors...
Page 142: Rcl Control Unit
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL RCL CONTROL UNIT the button is pressed and released, the function displayed is executed. The RCL control panel (EKS 5) is located on the top right side console. Various menus are displayed on the RCL Common Elements display.
Page 143 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation After a standstill of up to 48 hours Ignition on: Monitoring submenu opens. Refer to RCL Monitoring Submenu, page 3-86. RCL display After a standstill of more than 48 hours Ignition on: Enter rigging mode submenu opens.
Page 144 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Item Description Graphic Explanation The function of buttons F1 to F14 is shown on the symbol next to or above Buttons F1 to F14 the button. After the button is pressed and released, the function displayed is executed.
Page 145 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation When Input mode is activated: • To the right: increases the value Entering values • To the left: reduces the value Slow turning changes the value slowly. Fast turning changes the value fast. •...
Page 146: Rcl Early Warning
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL RCL Early Warning RCL Shutdown Refer to Figure 3-69 There are different types of RCL shutdowns: • Shutdown due to overload, • Shutdown due to an error message, refer to the Error Submenu, page 3-101. When operating with a hydraulic luffing jib, an overload condition can develop when changing the angle of the jib.
Page 147: Rcl Override
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Canceling a Shutdown RCL Override Turn off the buzzer tone if necessary. If the RCL is overridden, the crane operation is not monitored and the switched off crane movements are enabled again. Leave the shutdown range by performing one of the operations listed in the following table—in most cases the permitted movement will be the opposite of the switched off movement:...
Page 148 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL When overridden, the shutdown of the anti two-block switch The lamp (1) lights up if the anti two-block switch has been is cancelled and the crane operation is no longer completely triggered. monitored. At the same time, all movement which increases the load You can only override the anti two-block switch together with moment are switched off;...
Page 149: Rcl Main Menu
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES RCL MAIN MENU The Main menu shows symbols for further submenus and symbols for current displays. RCL Main Menu Item Description Error submenu, F2 Settings submenu, F4 Date/time display Rigging mode submenu, F5 Lifting Capacity Tables submenu, F6 Monitoring submenu,F8 Serial number display...
Page 150: Rigging Mode Submenu
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Item Description Graphic Explanation (1) Time (2) Date Date/time display To change the time/date refer to the Settings Submenu, page 3-99. (1) Enter counterweight, F1 (2) Enter outrigger span, F2 (3) Enter swing range, F3 (4) Enter reeving, F4 (5) Maximum load display (6) Boom system display...
Page 151 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation Press the F8 button in main menu to open this submenu. (1) Current telescope status display (2) Error display (3) RCL code display (4) Reeving display (5) Maximum load display (6) Current load display (7) Service symbol display (8) Current main boom length...
Page 152 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL RIGGING MODE SUBMENU For a complete rigging mode input, you must enter, confirm and accept the rigging and reeving conditions as they currently exist on the machine. Opening the Submenu FIGURE 3-74 In the main menu and press the F5 button (1) (Figure 3-74) once.
Page 153 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation • Start Input mode: press the F2 button (1) once, symbol turns green • Input mode on: press either the F5 button or the F6 button once, Enter outrigger to bring up the next outrigger span, F2 configuration(2):...
Page 154 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Item Description Graphic Explanation Boom configuration for displayed RCL code: (1) Main boom/auxiliary single- sheave boom nose (2) Boom extension: RCL code display (2.1) Length (2.1) Angle (3) RCL rigging code for the boom extension angle entered (4) Heavy load boom extension Refer to Boom System, page 3-82.
Page 155: Entering The Rigging Mode
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Entering the Rigging Mode • counterweight (1) • boom system (4) In the Rigging Mode submenu there are two ways of entering • outrigger span (2) the current rigging mode. • swing range (3) •...
Page 156 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Counterweight Boom System For more information about using a boom extension refer to, Boom Extensions, page 3-155. FIGURE 3-79 Press the F5 or F6 button (4) or (5) repeatedly until the FIGURE 3-81 display (2) shows the rigged counterweight version: Press the button (4) (Figure 3-81) repeatedly until the (4) Larger versions,...
Page 157 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES 50%, mid-extend position Select the RCL code with the switch (5). 0%, retracted. The other displays show the corresponding rigging mode. Swing Range Now you can enter the reeving and accept the rigging mode. FIGURE 3-83 Symbol (1) (Figure 3-83) is green.
Page 158 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Approve the Rigging Mode Prior to crane operation, you must confirm and accept the newly entered rigging mode. FIGURE 3-87 Confirming Rigging Mode To c o n f i r m t h e r i g g i n g m o d e , p r e s s t h e b u t t o n ( 2 ) (Figure 3-87) once: •...
Page 159: Rigging Mode Monitoring Submenu
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Rigging Mode Monitoring Submenu Item Description For a complete rigging mode input, you must enter, confirm Review rigging mode and accept the rigging mode and the reeving. Permissible boom extension working range Rigging Mode Monitoring Menu RCL code Length of boom extension Reeving...
Page 160: Rcl Monitoring Submenu
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL RCL MONITORING SUBMENU Opening the Submenu If necessary, open the main menu by pressing the button. Press the F8 button (1) (Figure 3-91) once. FIGURE 3-91 Monitoring Submenu Item Description Current telescope status display Error display RCL code display Reeving display...
Page 161 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation Telescope status of all telescopic sections in percent, locking pins (1): • Green: Fixed length, locked with the locking pin notch engaged to the section Current telescope • Flashing: Intermediate length, status display...
Page 162 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Item Description Graphic Explanation The display (1) shows the sum of the payload + lifting gear + hook block in metric tons (t) or kilo pounds (klbs), Current load precision ± 5% of actual load. display Example: 55.2 klbs is equal to 55,200 lbs.
Page 163 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation With a boom extension installed and the proper RCL code entered, the following is displayed: • Hydraulic boom extension; the current angle, in degrees (°), between the boom extension and main boom.
Page 164 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Item Description Graphic Explanation Shows the angle of the current superstructure position. 0° means that the superstructure is swung to the front. • 0°: Position 0° to the front Current swing angle display •...
Page 165: Error Messages In The Monitoring Submenu
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Error Messages in the Monitoring Submenu You can have all existing error messages displayed by repeatedly pressing the F2 button (6). For more information on RCL error messages, refer to Error Try to remedy the error by turning off the ignition and turning Submenu, page 3-101 it on again after about 15 seconds.
Page 166: Lifting Capacity Tables Submenu
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL LIFTING CAPACITY TABLES SUBMENU This submenu displays the status of the current lift based on the RCL code and current telescope status or you can have the lifting capacity tables displayed for all permissible telescoping statuses.
Page 167 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation The display (2) shows the maximum load that can be lifted in the current rigging mode with the current working radius. If the maximum load is reduced due to the entered reeving, the symbol (1) is red.
Page 168 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Item Description Graphic Explanation The current percent of maximum load display shows the weight of the current load as a percentage of the maximum possible load. The display (1) indicates the percentage value. The bar graph Current percent of (2) shows the ranges in different maximum load...
Page 169 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation You can display the lifting capacity tables for all permissible telescoping statuses: Enter the desired telescoping status (1) with the F9 to F13 buttons (2). The corresponding Load Chart (2) is displayed.
Page 170: Working Range Submenu
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL WORKING RANGE SUBMENU The maximum load (3) corresponds to the current reeving (2). This submenu displays the permissible working range (the The cross (9) indicates the position in the working range for area under the curve) for the entered RCL code and the the current load (4) and the current working radius (5).
Page 171 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description Graphic Explanation The display (2) shows the maximum load that can be lifted in the current rigging mode with the current working radius. If the maximum load is reduced due to the entered reeving, the symbol (1) is red.
Page 172 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Item Description Graphic Explanation You can display the working range for all permissible telescoping statuses: Enter the desired telescoping status (4) with the F9 to F13 buttons (5). The displays (1), (2), and (3) show the Telescope status respective permissible working range.
Page 173: Settings Submenu
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES SETTINGS SUBMENU Cancel the Input You can exit the Settings submenu at any time without The settings submenu is where you set the time and date. It saving your input. also displays the data when a service device is connected. The other settings should only be changed by a qualified Press the Esc button (1) (Figure 3-100) once.
Page 174 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Item Description Graphic Explanation Press the F2 button (1) repeatedly until the desired value flashes: (2) Hours (3) Minutes (4) Day (5) Month (6) Year • Enter the new value with the F12 button (7) and F13 button (8) or with the knob (9).
Page 175: Error Submenu
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES ERROR SUBMENU been eliminated in the meantime. All existing errors are treated as new errors and displayed again after T h e R C L E r r o r s u b m e n u i s w h e r e y o u a c c e s s a n d turning on the ignition.
Page 176 3-103 contain the error and the appropriate action to be taken. Error code If the error code is not in the error code table contact Manitowoc Crane Care. The error display includes the following symbols: (1) the error group Error display...
Page 177: Error Codes
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Error Codes Check whether the table contains the displayed error code. If the information in the table does not help to remedy an error, The following table contains a number of error codes, their note the error code(s) down and contact Crane Care.
Page 178 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Table 3-1Error Code Table Error code Cause Remedy 1. Raise the boom extension Current load is greater than the lift 2. Press Enter button once capacity, lower boom extension 3. If necessary, increase the working radius by lowering function is disabled the main boom.
Page 179: Operating Procedures
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES OPERATING PROCEDURES Signal and Running Lights Check all signal and running lights for proper operation. New Crane Conditioning Replace burned out lamps with those of the same number or equivalent. Your new Grove carrier has been thoroughly tested, adjusted, lubricated, and inspected prior to delivery.
Page 180: Cold Weather Operation
RT9150E OPERATOR MANUAL upon the direction from which the wind is blowing (e.g., wind a loss of control in handling the load. Manitowoc on the rear of the boom can result in decreased forward recommends that, if the wind speed (velocity) is between 20...
Page 181 From 5°F to 32°F (–15°C to 0°C) Lubrication section of your crane’s Operator Manual, by To preheat, only carry out crane movements without a contacting your local Manitowoc distributor, or by contacting load. Only operate at normal speed, at medium engine Manitowoc Crane Care directly).
Page 182: Engine
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Engine Hoist Warm-up Procedures for All Temperature Ranges: Performing a warm-up procedure is recommended at every startup and is required at ambient temperatures below 4°C Upon startup, allow engine to idle for 3 to 5 minutes (40°F).
Page 183: Hydraulic Oil System
Damage to the starter or other components could result if engine immediately and contact a Manitowoc distributor. these warnings are not followed. • From 10°C to 4°C (50°F to 40°F): Crane operation with...
Page 184: Exhaust System Cleaning
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Cold Engine NOTE: When prolonged idling is necessary, maintain at least 800 rpm. Racing the Engine WARNING NEVER race the engine during the warm-up period. NEVER Do not spray starting fluid into the air inlet. The spray will operate the engine beyond governed speed (as might occur contact the heater elements and could explode causing in downhill operation or downshifting).
Page 185: Transporting Crane
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES sufficiently high to enable a cleaning to occur. This is all done without any operator intervention. When the Cleaning Switch is in the active cleaning (center) position, active cleaning is enabled. This is recommended. DANGER Tipping Hazard! Manual: Manual or stationary, cleaning is the same as active...
Page 186 Conduct all travel with the assistance of a ground person ensure that all persons operating or working with the affected to warn the operator of any changing conditions in the models are in compliance with The Manitowoc Company, terrain being traversed. Inc. recommendations. The operator of the crane assumes...
Page 187 Conduct all travel with the assistance of a ground person to warn the operator of any changing conditions in the Manitowoc recommends connecting to a pintle hook (if terrain being traversed. equipped) or evenly attaching to the tie-down lugs when being towed by another vehicle.,...
Page 188 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL • The boom extension shall be erected at minimum offset. Properly store the floats. • Jobsite travel only on firm, level surface. Steering • Main boom shall be fully retracted. Steering is accomplished by the steering wheel and the rear •...
Page 189 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES direction the operator wishes to travel (crab), the steering wheel is turned in the same direction as the REAR STEER CAUTION control switch. This permits driving the crane forward or backward in a crabbing manner. Do not downshift to a lower gear if the road speed is greater than the maximum speed of the lower gear.
Page 190: Travel On Slopes
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Travel On Slopes • Travel must be on an improved surface or on hard- packed dry earth having a minimum 0.5 coefficient of Travel On Slopes with or without Standard adhesion. Counterweight (39,000 lb (17690 kg)) installed •...
Page 191: Proper Operation Of Axle Oscillation Lockouts
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES General When operating the differential lock, place switch to the locked position with crane stationary or at slow speed. The purpose of the differential lock is to provide maximum If moving at slow speed, let up momentarily on the traction and control on poor road or highway surfaces.
Page 192: General Crane Operation
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL General Crane Operation The load chart contains a large amount of information, which must be thoroughly understood by the operator. Pump Drive The load chart contains outrigger capacity charts for fully The main hydraulic pumps are mounted on the torque extended, mid extended, outriggers for the main boom and converter drive pad.
Page 193: Counterweight Installation/Removal
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES A lifting diagram is included to describe over side, over rear, extended and retracted and and over front lifting areas. The lifting area diagram shows turned to the positions Unlocked (A) or Locked (B). that the locations of the outrigger jack cylinders in the fully extended position are used to mark the boundaries of the To lift and lower the counterweight, the lifting cylinders have...
Page 194 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Retracting the Lifting Cylinders FIGURE 3-114 If the lifting cylinders (1) (Figure 3-114) are to move into the cutouts, then the lifting cylinders have to be in the unlocked (2) position. If the lifting cylinders are in the locked (3) position, then you may have to lift the counterweight off the counterweight platform and: •...
Page 195 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Press the button (1). been pretensioned the locking cylinders need to engage the counterweight to secure it to the crane. The lifting cylinders (2) turn: Yellow: Intermediate position Green: Locked FIGURE 3-119 Locking the Counterweight After pretensioning the counterweight: FIGURE 3-118 Press the engage button (1) (Figure 3-119).
Page 196: Crane Functions
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL CRANE FUNCTIONS engine. The test program will not run and you will not have to acknowledge the settings again. Operation of the Rated Capacity Limiter The RCL is switched on together with the ignition. (RCL) A test program runs after switching on the ignition.
Page 197: Prior To Crane Operation
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES After Crane Shutdown of up to 48 Hours After Crane Shutdown of more than 48 Hours Refer to RCL Monitoring submenu, Figure 3-121. Refer to Figure 3-122. FIGURE 3-122 If the crane was shutdown for more than 48 hours the Enter Rigging Mode submenu opens: FIGURE 3-121 •...
Page 198 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL You can also open the submenu manually: If you need to correct the values, press the Esc button to open the Rigging Mode submenu, refer to Entering the If necessary, open the Main menu by pressing the Esc Rigging Mode, page 3-81.
Page 199: Deploying The Outriggers
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Deploying the Outriggers The lamps I and II go out. DANGER Tipping Hazard! All four outrigger beams must be equally extended to the mid-position vertical stripe with the lock pins engaged or Switch on the main hoist fully extended or retracted before beginning operation.
Page 200: Outrigger Monitoring System (Oms) Rcl Display (Optional-Standard In North America)
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL NOTE: If it is suspected that the bubble level indicator is When an outrigger is not properly deployed the outrigger out of adjustment, refer to the Service Manual for symbol will flash and the operator will need to properly the proper procedure to check and adjust the deploy the outriggers for the rigging code selected.
Page 201 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES FIGURE 3-128 FIGURE 3-130 When an outrigger beam is not within the ±3% tolerance When an outrigger beam is not within the ±3% tolerance from the selected rigging setup the outrigger symbol will from the selected rigging setup the outrigger symbol will f l a s h a n d d i s p l a y t h e a c t u a l o u t r i g g e r l e n g t h ( 1 , f l a s h a n d d i s p l a y t h e a c t u a l o u t r i g g e r l e n g t h ( 1 ,...
Page 202: Stowing The Outriggers
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL code will still be available; however, the corresponding error code will be displayed on the operating screen (1, Figure 3-132). CAUTION An error code of 8.17.2 is when an outrigger is at a lesser Falling Equipment Hazard! predefined location, 0% or 50%, when it should be at 50% or 100%, respectively.
Page 203: Rotating The Superstructure
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Rotating the Superstructure Push the top of the Swing Gear switch once. Refer to Main Menu, page 3-21 and Swing Gear and Brake Submenu, page 3-30 for information on using the ECOS system. DANGER Tipping Hazard! Always check before rotating the superstructure whether...
Page 204 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Rotating Superstructure with Counterweight Engage the swing gear: Brake pedal: Release the brake pedal as you move the control lever in the direction you want the superstructure to rotate. WARNING b. Control lever: Move the control lever in the Tipping Hazard! direction you want the superstructure to rotate.
Page 205: Elevating/Lowering The Boom
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Elevating/Lowering the Boom Push the top of the Boom Lift switch once. DANGER Crushing and/or Tipping Hazard! Keep the area above and below the boom clear of all obstructions and personnel when elevating the boom. Long cantilever booms can create a tipping condition, even when unloaded and in an extended, lowered The ECOS lift cylinder...
Page 206: Tilting The Crane Cab
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Lowering the Boom to a Horizontal Position lowering the boom can then be done in the angle range below the working range of approximately 15°. Tilting the Crane Cab WARNING Tipping Hazard! Do not under any circumstances override the RCL. If the RCL shuts down the lowering procedure, the crane is in a CAUTION condition in which the main boom may not be lowered...
Page 207: Telescoping The Boom
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Telescoping the Boom telescopic sections are not locked to fixed lengths. Extend the main boom to the required length before For a review of the mechanics involved in extending and hoisting the load! retracting the boom, refer to Telescope System Overview, page 3-133.
Page 208 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Telescope System Overview Telescoping Process Refer to Figure 3-135. The following section describes the normal operation of the telescoping process from its initial starting point. The illustration shows the main boom assembly with the telescope cylinder completely retracted into the main boom The telescoping processes consist of 4 steps: base section (9) and the first three telescopic sections 1 to 3...
Page 209 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES FIGURE 3-138 FIGURE 3-139 Unlocking the telescopic section (Figure 3-138); Moving, locking and engaging the telescopic section The telescope cylinder extends until the notch in the (Figure 3-139); section locking pins (7) are no longer engaged with The telescope cylinder pushes the telescopic the section (A).
Page 210: Telescoping With Teleautomation
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Telescoping with Teleautomation To turn on input mode, press one of the F9 to F13 buttons (1) to (5). When telescoping with teleautomation, you enter the desired The values in the display (6) turn yellow. fixed lengths and then move the control lever in the required direction.
Page 211 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES If the entered set values are not permissible, the values on • arrow (Figure 3-144) indicated the display (3) (Figure 3-143) turn red. Teleautomation telescoping direction flashes if you move the control remains switched off. lever in the wrong direction.
Page 212 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Canceling Teleautomation The desired telescope status is 50/100/100/100/100 (2). The display should correspond to Figure 3-148 once you Refer to Figure 3-147. have entered the desired telescope status and confirmed it. ECOS calculates the following telescoping sequence: Telescopic section 1 retract to 0%...
Page 213: Manual Telescoping
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Move the control lever for extending and hold it there. Manual Telescoping To telescope manually, you must initiate all locking and u n l o c k i n g p r o c e s s e s , w h i c h a r e t h e n c a r r i e d o u t automatically.
Page 214 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Position of the Telescope Cylinder Refer to Figure 3-154. FIGURE 3-152 If an “error” display (1) (Figure 3-152) is pending, all operating elements are disabled, refer to Telescope Mechanism Error Messages, page 3-37 Current Telescope Status Refer to Figure 3-153.
Page 215 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES The display (3) shows the current positions of the locking To Select Unlock pins: Refer to Figure 3-158. (1) the telescope cylinder pins, (2) the telescopic section pins. The current status of the pins are indicated by color: Red: Unlocked Green: Locked Yellow: Intermediate position.
Page 216 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Move the right control lever for telescoping. Extending/ Retracting the Telescope Cylinder If required, the section locking pins (2) will extend first. Operating the telescope cylinder (without telescopic section) is required when the telescope cylinder needs to be moved The cylinder locking pins (3) will retract: into a different telescopic section.
Page 217 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Near a locking point, the display (3) indicates the following, Lock Telescope Cylinder refer to (Figure 3-163): The telescope cylinder must be locked to a telescopic section so that the telescopic section can be moved. Prerequisites Refer to Figure 3-164.
Page 218 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL locking point is reached next. Press the F2 button (1) once, The symbol (1) flashes indicating that locking the telescope cylinder is selected. Locking the Telescope Cylinder Refer to Figure 3-166. FIGURE 3-167 In order to unlock a telescopic section the following conditions must be met: •...
Page 219 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Unlocking the Telescopic Section Refer to Figure 3-169. FIGURE 3-170 If the symbol (1) (Figure 3-170) is still flashing after approximately 10 seconds, this means that the section locking pins are under load. FIGURE 3-169 Let go of the control lever.
Page 220 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Telescoping the Telescopic Section Locking the Telescopic Section You can telescope the telescopic section once it is unlocked. Every telescopic section can be locked at the fixed lengths, refer to Fixed Length, Intermediate Length, Telescoping Prerequisites Length, page 3-132.
Page 221: Telescoping Main Boom In Horizontal Position
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Press the button (1) once, the symbol (1) flashes Telescoping Main Boom in Horizontal indicating that lock telescopic section is selected. Position Locking the Telescopic Section Position the main boom to the horizontal position as described in Lowering the Boom to a Horizontal Position, Refer to Figure 3-175.
Page 222: Telescope Emergency Program
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL CAUTION Machine Damage Hazard! When extending the boom, simultaneously let out the hoist cable to prevent two-blocking the boom nose and hook block. When retracting the boom, the load will lower unless the hoist cable is taken in at the same time.
Page 223 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Determining the Type of Error Refer to Figure 3-179. CAUTION Equipment Damage Hazard! I n e m e r g e n c y m o d e , t h e r e i s n o m o n i t o r i n g o f prerequisites;...
Page 224 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL • Check whether the display (3) shows the RCL measured value for the extended length of the telescope cylinder. CAUTION • Check the telescoping on the RCL. Equipment Damage Hazard! Inspections Prior to Telescoping Never telescope the main boom if there is an error on the length indicator and on the proximity switch at the same Refer to Figure 3-181.
Page 225 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Retracting and Locking A Telescopic Section Unlocking the Telescope Cylinder Refer to Figure 3-182. Refer to Figure 3-183. CAUTION WARNING Equipment Hazard! Unintended Operation Hazard! Selecting Lock during telescoping will cause the locking pins on the telescopic section to slide out immediately and damage or tear the electrical or hydraulic components in Press the...
Page 226 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Extending and Locking the Telescope Cylinder If There is an Error at a Proximity Switch Refer to Figure 3-184. Refer to Figure 3-185. CAUTION Equipment Hazard! Selecting Lock during telescoping will cause the locking pins on the telescopic section to slide out immediately and damage or tear the electrical or hydraulic components in the main boom.
Page 227 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES (6) Locked left Retracting (7) Unlocked left Refer to Figure 3-187. (8) Unlocked right (9) Locked right CAUTION For fault-free proximity switches, the following applies: Equipment Damage Hazard! Green: Position reached Extend the telescope cylinder (without telescopic section) only to the specified length.
Page 228 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Tables for Approaching the Locking Points Locking Points for the Telescopic Sections The extent to which the telescope cylinder has to be Refer to Figure 3-188. extended in order to reach a locking point depends on whether you: Want to lock the telescope cylinder or lock a telescopic section.
Page 229: Hoist Operation
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Hoist Operation On the RCL Monitoring submenu, check whether Refer to Main Menu, page 3-21 for information on using the lamp I is on. ECOS system. If lamp I is flashing, turn Lowering and Raising the Hoist Cable off both hoists and turn on hoist I again to switch the display to lamp I,...
Page 230: Boom Extensions
OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Boom Extensions On the RCL Monitoring submenu, check whether When operating the crane with a boom extension installed, lamp II is on. the maximum speed for the different power units is limited to If lamp II is flashing , 70%.
Page 231 RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Refer to Right-Hand Armrest Controls, page 3-11 for location and description of these switches. The boom extension may also be controlled by the remote station on the extension. The station is located on the boom extension to the front of the luffing hydraulic cylinder, see (Figure 3-190).
Page 232 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL Switch off both hoists by p r e s s i n g e a c h h o i s t switch once. Aux. Hoist Main Hoist Left-hand Right-hand Controls Controls The ECOS indicators must turn red.
Page 233: Stowing And Parking
RT9150E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES crane as stable as possible, including, boom angle, In the reeving display, superstructure orientation, jib angle, etc. In high winds enter the quantity of the boom and jibs should be lowered or secured. reeved ropes of the auxiliary hoist on the Engage the swing brake and/or swing lock pin.
Page 234 OPERATING CONTROLS AND PROCEDURES RT9150E OPERATOR MANUAL THIS PAGE BLANK 3-160 Published 2-23-2017, Control # 644-00...
Page 235 RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION SECTION 4 SET-UP AND INSTALLATION SECTION CONTENTS General ........4-1 Boom Extensions .
Page 236: Accessing The Hoist Area
SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL ACCESSING THE HOIST AREA Working Configuration Change the hoist access area from the Travel Configuration (Figure 4-1) to the Working Configuration (Figure 4-2). WARNING Platform must not be used for hauling passengers as death or serious injury could occur. No storage of components are allowed on the platform.
Page 237: Installing A New Cable
RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION Remove the clamp (1) (Figure 4-3). CAUTION If cable is wound from the storage drum, the reel should be rotated in the same direction as the hoist. Damage to the wire rope may occur. Tension the cable slightly while winding it onto the drum.
Page 238: Cable Reeving
SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL Push the cable back until cable wedge (4) (Figure 4-6) is CABLE REEVING fully in the pouch (2) (Figure 4-6). NOTE: There are two types of cable (wire rope) available on this crane; 6 x 36 WS and 35 x 7 (non-rotating). Within the limits of the load and range charts and permissible line pull, multi-part lines allow the operator to raise a greater load than can be raised with a single part line.
Page 239: Dead-End Rigging/Wedge Sockets
7510-2 Manitowoc specifies the size, type, class and line pulls for Socket Adapter Socket FIGURE 4-9...
Page 240 6.35 block system and other components during use of the crane. 7.94 5/16 Of the methods shown below, Manitowoc prefers that 13.28 method A or F be used on Grove cranes, i.e., clipping a short 11.11 7/16 piece of wire rope to the dead-end or using a commercially 12.70...
Page 241 RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION Route Wire Rope Under Route Wire Rope Under Rope Grab Assembly Rope Grab Assembly Use Wedge Socket Adapter Kit Use Wedge Socket Adapter Kit 14 Parts of Line 16 Parts of Line With 8 Sheave Hookblock FIGURE 4-12 Grove Published 2-23-2017, Control # 644-00...
Page 242 SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL Route Wire Rope Under Rope Grab Assembly Single Part Line - Main Boom FIGURE 4-12 continued Published 2-23-2017, Control # 644-00...
Page 243 RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION Fold-Up Deflection Sheave Fold-Up Deflection Sheave 59 ft (18 m) Folding Boom Extension Fold-Up Deflection Sheave Fold-Up Deflection Sheave Fold-Up Deflection Sheave 85 ft (26 m) Boom Extension: 59 ft (26 m) Folding Extension plus 26 ft (8 m) Extension Insert FIGURE 4-12 continued Grove...
Page 244 SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL Install Deflection Sheave Fold-Up Deflection Sheave Fold-Up Deflection Sheave 105 ft (32 m) Boom Extension: 59 ft (26 m) Folding Extension plus 26 ft (8 m) and 20 ft (6 m) Extension Inserts FIGURE 4-12 continued 4-10 Published 2-23-2017, Control # 644-00...
Page 245 RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION Fold-Up Deflection Sheave Use Wedge Socket Adapter Kit Fold-Down Sheave Assembly Six Parts Line - 3.6 Meter Extension FIGURE 4-12 continued Grove Published 2-23-2017, Control # 644-00 4-11...
Page 246: Counterweight Removal And Installation
SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL COUNTERWEIGHT REMOVAL AND Standard Fabricated Counterweight INSTALLATION Installation Counterweight Stand Installation NOTE: The counterweight stands must be installed on the DANGER front of the carrier before installing or removing the counterweight. Read and understand the following when removing and installing the counterweight or counterweight stand, to Using adequate...
Page 247: Standard Fabricated Counterweight Removal
RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION Standard Fabricated Counterweight Set the turntable lock pin in the down position. Removal Using the ECOS display, retract the locking cylinders until the display indicates the cylinders are fully Rig the crane with three parts of line. retracted.
Page 248: Heavy Fabricated Counterweight Installation
SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL Heavy Fabricated Counterweight Installation Lift and place the counterweight assembly onto the carrier stands. Swing turntable to place the boom over the rear of the crane. DANGER Set the turntable lock pin in the down position. Read and understand the following when removing and 10.
Page 249: Kg (39,000 Lb) Cast Counterweight Installation
RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION 17,690 kg (39,000 lb) Cast Counterweight Rig the crane with three parts of line. Installation The 17,690 kg (39,000 lb) cast counterweight assembly lifted following boom configurations. DANGER Boom Configuration Read and understand the following when removing and 0-0-0-0-0 0-0-0-0-50 0-0-0-50-0...
Page 250: Kg (39,000 Lb) Cast Counterweight Removal
SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL Using the ECOS display, retract the locking cylinders until the display indicates the cylinders are fully retracted. Lower the counterweight assembly onto the carrier stands until the display indicates the counterweight is fully lowered. Rotate the cylinders to unlock from the counterweight.
Page 251: Heavy Cast Counterweight Removal
RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION Connect sling assemblies to the 16,705 kg (36,825 lb) 12. Using the ECOS display lower the counterweight cast counterweight using the installation lifting holes cylinders into the tubes in the counterweight, refer to RCL Main Menu, page 3-75. (Figure 4-15).
Page 252: Counterweight Stand Removal
SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL Counterweight Stand Removal WARNING Tipping Hazard! The main boom must not be lowered below horizontal when swinging over the front while the counterweight supports are installed. Serious injury, death or machine damage may occur. 7510-3 FIGURE 4-18 Attach an adequate lifting device with slings to a...
Page 253: Outrigger Removal And Installation
RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION OUTRIGGER REMOVAL AND Shut off the engine. INSTALLATION Turn the handle counterclockwise to open the bleed valve. Wait approximately 20 to 30 seconds. necessary, separate connect quick DANGER! disconnects. Tipping Hazard Immediately close the bleed valve. When lifting the outrigger box on rubber the machine may tip over.
Page 254 SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL FIGURE 4-21 Item Description Item Description Clamp Lifting Lug Quick Release Pin Outrigger Beam Assembly Pin Cylinder Outrigger Box 4-20 Published 2-23-2017, Control # 644-00...
Page 255: Outrigger Box Installation
RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION Stow the retainer pins in the stowage clamps on the outrigger box. Stow the electrical connector in the plug provided on the CAUTION! fender. D o n o t a c t i v a t e a n y s w i t c h e s o n t h e c o n t r o l i n Outrigger Box Installation (Figure 4-22) until you are thoroughly familiar with the outrigger box installation and removal procedure.
Page 256: Anti Two Block (A2B) Switch
SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL ANTI TWO BLOCK (A2B) SWITCH If a hoist rope has been reeved and two A2B switches are installed, the unused A2B switch must be locked (disabled) to allow all crane operations. Lock CAUTION If the A2B switch is locked (disabled), the hook block could hit the main boom head or extension, resulting in damage to the hook block, main boom head or extension, and hoist rope.
Page 257 RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION Machines with Main and Auxiliary Hoists Check Hoist limit switch warning light and acoustic alarm as follows: If the main boom extension or fly section is not used, then the Manually raise weight fitted on the A2B switch. As soon bridging plug must be plugged into the distributor socket on as weight is raised, the acoustic alarm should sound and the main boom and the lifting limit switch weight must be...
Page 258: Boom Extensions
0 to 40 Have the adjustment of the boom extension carried out degrees. only by Manitowoc Crane Care. • 26 ft. (8 m) base extension insert (26 ft insert) to use with any of the 36 ft. to 59 ft. (11 m to 18 m) folding extensions.
Page 259: Installing The Folding Boom Extension
RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION Installing the Folding Boom Extension DANGER To prevent serious injury or death, always wear personal protective equipment; i.e., a hard hat, eye protection, gloves and metatarsal boots. Before installing the boom extension make sure the crane is set up on outriggers using normal setup procedures.
Page 260: Securing Extension With Tag Line (Rope)
SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL 12. For units equipped with a hydraulic luffing extension, establish hydraulic connections between the extension and the main boom, refer to Establishing the Hydraulic Connection, page 4-35. NOTE: You can also install the folding boom extension in front of the inserts when changing from a 59 ft extension to a longer boom extension.
Page 261 RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION WARNING Falling Hazard! To prevent serious injury or death, do not stand on decking until extensions are secure. Visually check to ensure all pins securing the extension are installed. NOTE: The crane should be setup on outriggers using normal setup procedures.
Page 262 SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL Front Latch Assembly CAUTION Falling Objects Hazard! Ensure the extension connecting pins are always secured with retaining clips. This prevents unsecured pins from becoming loose and falling out causing injuries. FIGURE 4-34 7567-8 12. Using the jib extension pole, disengage the front latch assembly by pushing handle (3) (Figure 4-34) up and onto the handle rest (4).
Page 263: Erecting Procedure: 59 Ft (22 M) Extension
RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION 7567-9 FIGURE 4-35 7567-4 FIGURE 4-36 Erecting Procedure: 59 ft (22 m) Extension The 59 ft extension includes the 36 ft extension with the 23 ft extension unfolded and attached to the nose of the 36 ft DANGER extension.
Page 264 SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL Front Latch Assembly CAUTION Falling Objects Hazard! Ensure the extension connecting pins are always secured with retaining clips. This prevents unsecured pins from becoming loose and falling out causing injuries. FIGURE 4-39 7567-8 11. Using the jib extension pole, disengage the front latch assembly by pushing handle (3) (Figure 4-39) up and onto the handle rest (4).
Page 265 RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION 19. Remove the retaining clip (1) (Figure 4-41) from the pin (2) and remove the pin. Secure the locking bar (3) to the stowage lug (4) on the 36 ft (11 m) extension with the pin and retainer clip.
Page 266: Extension Electrical Connections
SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL Extension Electrical Connections To connect the anti-two block (A2B) switch, aircraft warning light or anemometer to boom extensions the following procedures must be performed. 36 ft (11m) Extension Electrical Connections The following procedure connects the 36 ft extension wiring to the main boom circuits.
Page 267: Connecting The Anti-Two Block Switch
RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION Remove the plug (2) from the socket (1) and plug it into The A2B switch can now be moved to another location and the dummy socket (4) (Figure 4-45). connected. Wind the cable (3) onto the storage lugs (6). 59 ft (18 m) Extension A2B Installation Remove the bridging plug (5) from the dummy socket (4) To electrically connect the A2B switch the electrical...
Page 268: Extension Hydraulic Connections (Optional Hydraulic Extension)
SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL Extension Hydraulic Connections (Optional Hydraulic Extension) Disconnect the hydraulic lines from the boom nose whenever the operation of the crane does not require hydraulic power. This will extend the life of the hose drum, hoses, and associated hardware.
Page 269 RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION Loosen the hinged pins (5) (Figure 4-51) and fold up the guide sheaves (4). Detach the strain relief from the holder (3) and attach it to the holder (2). Fold down the guide sheaves (4) and secure them with the hinged pins (5).
Page 270: Folding Deflection Sheaves
SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL Disconnecting the Hydraulic Connection Remove the retaining clip from the pin (2) (Figure 4-54). 7567-20 7567-38 FIGURE 4-54 FIGURE 4-53 Hold the deflection sheave by the handle (1) and pull out Remove the hose lines (2) from the connections (1) the pin (2).
Page 271: Positioning/Removing The Hoist Cable
RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION Deploying the Front Deflection Sheave Positioning/Removing the Hoist Cable Positioning Hoist Cable CAUTION Falling Objects Hazard! Always make sure sheaves and pins that secure the hoist cable are secured with clips. This prevents components from coming loose, falling and causing injury.
Page 272: Mechanical Luffing Jib (Adjustable Boom Extension)
SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL Mechanical Luffing Jib (Adjustable Boom • 40° angle: (C) – For a 40° angle, the pin (1) is removed and stored in the holder (2) and secured with the Extension) retaining clip. Extension Angle Adjusting Mechanism Setting the Angle with an Auxiliary Crane NOTE: The information in this section only applies to the...
Page 273 RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION CAUTION Risk of Damage to the Wire Rope! WARNING Unreeve the hook block and lay the hoist cable beside the boom extension before you set the angle of the extension. Crushing Hazard! This prevents the cable from being damaged when the If the extension is lowered onto timbers or some other head of the extension is set on the ground.
Page 274: Stowing The Folding Boom Extension
SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL • Fold in the deflection sheaves at the front and rear. Refer to Folding Deflection Sheaves, page 4-36. Stowing Procedure: 23 ft (7 m) Boom Extension WARNING The 23 ft extension can be folded to the side of the 36 ft Tipping Hazard! extension or stowed on the main boom.
Page 275 RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION DANGER Crushing Hazard! Ensure the extension is pinned to the front of the main boom or is secured against swinging around. T h i s w i l l p r e v e n t t h e e x t e n s i o n f r o m s w i n g i n g inadvertently to the side of the main boom, causing severe injury or death.
Page 276 Remove the retaining clips from the pins (1) (Figure 4-62) securing the extension to the left side of Contact Manitowoc Crane Care for correct adjustments if the boom nose and remove the pins from the connecting unable to align the extension with the spring pin or the locking pin.
Page 277: Boom Extension Transport Condition
RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION Remove the horizontal locking pin (1) (Figure 4-63) from the storage lugs and insert into the latch assembly, as shown, to lock the extension to the main boom. Secure the horizontal locking pin with the retaining clip. 7567-6 FIGURE 4-65 7567-8...
Page 278: Installing And Removing The 26 Ft (8 M) And 19 Ft (6 M) Extension Inserts
SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL For transportation, with the boom extension installed, certain Installing and Removing the 26 ft (8 m) and connections between both parts of the extensions must be 19 ft (6 m) Extension Inserts established. Installation Use another crane or suitable lifting device to install the WARNING extension.
Page 279 RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION Removal Verify the electrical and hydraulic connections have been disconnected. Refer to Extension Hydraulic Connection, page 4-47 and Extension Electrical CAUTION Connection, page 4-46. Equipment Damage Hazard! Remove the pins from the connecting points (1) (Figure 4-69).
Page 280 SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL Extension Electrical Connection 85 ft (26 m) Boom Extension 7567-56 105 ft (32 m) Boom Extension FIGURE 4-70 The electric cable (1) (Figure 4-70) is installed in the 26 ft (8 Remove plug (4) from the dummy socket (6) and plug m) extension (2), with the long end of the cable wound on the into the socket (3).
Page 281 RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION Connecting the Folding Extension Electrical Circuit FIGURE 4-74 FIGURE 4-73 Extension Hydraulic Connection Unwind the cable (2) (Figure 4-73) from the holder (1). All hydraulic lines are located in the 26 ft (8 m) extension Remove the cap (4) off the socket (3).
Page 282 SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL Connecting Main Boom Hydraulics If necessary, install the hydraulic hoses (1) (Figure 4-76) on the boom nose, refer to Extension Hydraulic Connections (Optional Hydraulic Extension), page 4-34. Route the short ends (2) to the main boom head. Remove the protective caps and connect the short ends (2) to the boom nose connectors (1).
Page 283 RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION Folding Out the Deflection Sheave Remove the retaining clips from the pins (3) (Figure 4-80). Hold the deflection sheave by the handle (1) and pull out the pins (3). Fold the deflection sheave up by the handle (1) and insert the pins (3).
Page 284 SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL Positioning/Removing the Hoist Cable CAUTION Falling Objects Hazard! Always secure the cable holding sheaves and pins with retaining clips. This prevents them from coming loose, falling down and causing injury. 85 ft (26 m) Boom Extension 7567-63 105 ft (32 m) Boom Extension FIGURE 4-82...
Page 285: Auxiliary Single-Sheave Boom Nose
The serial number (1) (Figure 4-83) is on the front of the nose. auxiliary boom nose. The auxiliary boom nose should only be adjusted by an authorized Grove dealer or Manitowoc Crane Care. Injury or equipment damage may result if an incompatible boom nose is used. Installation...
Page 286: Working Position
SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL Remove all the pins securing the boom nose to the Rigging the auxiliary boom nose boom head (Figure 4-83). Lift the auxiliary boom nose from the head of the main boom. Insert the pins into the lugs on the boom nose and secure with retaining clips.
Page 287: Heavy Duty Luffing Boom Extension
RT9150E OPERATOR MANUAL SET-UP AND INSTALLATION Verify the swivel pin (1) (Figure 4-87) is installed and HEAVY DUTY LUFFING BOOM EXTENSION secured with a retaining clip. The heavy duty boom extension (Figure 4-88) consists of Remove the mounting pins from the mounting lugs (2). three sections: Insert the mounting pins into the storage holes (3) and •...
Page 288: Anemometer/Aircraft Warning Light
SET-UP AND INSTALLATION RT9150E OPERATOR MANUAL ANEMOMETER/AIRCRAFT WARNING LIGHT CAUTION Equipment Damage Hazard! Always remove the anemometer/aircraft warning light before transporting the crane. This prevents damage by overhead obstructions and the anemometer from being damaged due to excessive air speeds. Mounting Anemometer/Aircraft Warning Light Insert the mounting arm (1) (Figure 4-90) into the holder...
Page 289: Section 5
Lube intervals are to be used as a guideline only. Actual lube Potentially harmful waste used in Manitowoc cranes includes intervals should be formulated by the operator to correspond — but is not limited to — oil, fuel, grease, coolant, air...
Page 290: Standard Lubricants Package
Regions with ambient temperatures below -9°C (15°F) are doubt about the suitability of a specific fluid, check with your considered arctic. In general, petroleum based fluids authorized Manitowoc distributor or Manitowoc Crane Care. developed especially for low temperature service may be Published 2-23-2017, Control # 644-00...
Page 291 NOTE: All fluids and lubricants may be purchased by con- lubricants alone are not sufficient to operate at extreme low tacting the Manitowoc Crane Care Parts Depart- temperatures. We also recommend the use of appropriately ment. sized heaters for the hydraulic tank, engine oil pan, engine water jacket and batteries.
Page 292 LUBRICATION RT9150E OPERATOR MANUAL Recommended Lubricant Lubricant/Fluid Grove Spec. Type Grade Classification Petro-Canada AFC Old World Industries, Inc Fleet Premix Antifreeze Coolant 6829104212 Charge SCA 60/40 Fleetguard Compleat EG Antifreeze/Coolant Supplemental Coolant Fleetguard DCA4 Additive (SCA) 6829012858 Fleetguard DCA2 Penray Pencool 3000 Published 2-23-2017, Control # 644-00...
Page 293: Surface Protection For Cylinder Rods
It is recommended that all exposed cylinder rods be protected using Boeshield® T-9 Premium Metal Protectant. RODS Manitowoc Crane Care has Boeshield® T-9 Premium Metal Steel cylinder rods include a thin layer of chrome plating on Protectant available in 12 oz. cans that can be ordered their surfaces to protect them from corroding.
Page 294: Lubrication Points
CraneLUBE lube requirements is to maintain a job log indicating crane Manitowoc highly recommends the use of CraneLUBE usage. The log must use the engine hourmeter to ensure l u b r i c a n ts t o i n c r e a s e y o u r c r a n e ’s r e l i a b i l i t y a n d coverage of lube points that will receive attention based on performance.
Page 295: Steering And Suspension
RT9150E OPERATOR MANUAL LUBRICATION Steering and Suspension Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity NOTE: Standard fluids good to -15°C (5°F) - Cold weather fluids good to -29°C (-20°F) The standard fluid part number in Approved Lubricant column in this chart appears first and cold weather part number is listed second.
Page 296 LUBRICATION RT9150E OPERATOR MANUAL 7520-36 7520-41 7520-1 7520-35 7061-13 FIGURE 5-1 Published 2-23-2017, Control # 644-00...
Page 297: Axles
RT9150E OPERATOR MANUAL LUBRICATION Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Axles • Check level every GL-5 500 hours or 3 Fill to bottom of hole Extended 72 pints months in housing on the Differentials Figure 5-2 Service Interval (34 liters)
Page 298 LUBRICATION RT9150E OPERATOR MANUAL 7520-36 7117-8 7520-1 FIGURE 5-2 5-10 Published 2-23-2017, Control # 644-00...
Page 299: Drive Train
RT9150E OPERATOR MANUAL LUBRICATION Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Drive Train EO-15W/40 Engine Oil SAE 15W-40 T3 Engine: • Through fill cap to • Check level every 10 6829003483 FULL mark on a. Engine hours or daily T4 Engine: 21 quarts...
Page 300 LUBRICATION RT9150E OPERATOR MANUAL 7117-25 7520-28 7520-15 7520-1 7117-14 7520-12 7117-19 FIGURE 5-3 5-12 Published 2-23-2017, Control # 644-00...
Page 301: Drive Train (Continued)
RT9150E OPERATOR MANUAL LUBRICATION Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Drive Train (continued) Clean strainer screen Close shutoff valves. Coolant Strainer after first 100 hours and Figure 5-4 Unscrew hex plug to (Cab Heater) every 2000 hours or 12 clean filter.
Page 302 LUBRICATION RT9150E OPERATOR MANUAL 24a (Tier 3) 7520-42 7520-43 24a (Tier 4) 7520-1 7520-37 7520-11 7117-3 FIGURE 5-4 5-14 Published 2-23-2017, Control # 644-00...
Page 303: Outriggers
RT9150E OPERATOR MANUAL LUBRICATION Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Outriggers EP-MPG Extreme Pressure Brush lubricant on Outrigger Beams Figure 5-5 Multipurpose 50 hours or 1 week bottom of outrigger Grease beams 6829003477 6829104275 EP-MPG Brush lubricant on Extreme...
Page 304 LUBRICATION RT9150E OPERATOR MANUAL 7520-1 7520-5 FIGURE 5-5 5-16 Published 2-23-2017, Control # 644-00...
Page 305: Hydraulic
“milky” with only a small layer of transparent oil on top. If the “milky” appearance was due to air foaming, it will dissipate and the oil should closely match the fresh oil. Should you have any questions, please contact your local authorized Manitowoc distributor.
Page 306 LUBRICATION RT9150E OPERATOR MANUAL 7520-2 7117-15 FIGURE 5-6 5-18 Published 2-23-2017, Control # 644-00...
Page 307: Turntable
RT9150E OPERATOR MANUAL LUBRICATION Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Turntable EP-OGL Coat entire Open Gear Swivel Lock Pin Figure 5-7 500 hours or 6 months Spray on Lubricant 6829104478 SGL-5 • Check and fill every Synthetic Gear 50 hours 1.0 quarts...
Page 308 LUBRICATION RT9150E OPERATOR MANUAL 7520-46 7520-44 Other Side 7520-2 7520-20 7520-52 FIGURE 5-7 5-20 Published 2-23-2017, Control # 644-00...
Page 309: Cab Tilt
RT9150E OPERATOR MANUAL LUBRICATION Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Cab Tilt EP-MPG Extreme Pressure Until Cab Tilt Cylinder Figure 5-8 Multipurpose grease 500 hours or 3 months 2 grease fittings Pivot Pins Grease extrudes 6829003477 6829104275...
Page 310 LUBRICATION RT9150E OPERATOR MANUAL 7520-34 7117-17 7520-1 FIGURE 5-8 5-22 Published 2-23-2017, Control # 644-00...
Page 311: Lift Cylinder
RT9150E OPERATOR MANUAL LUBRICATION Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Lift Cylinder EP-MPG Extreme Lower Lift Pressure Until Cylinder Pivot Figure 5-9 Multipurpose grease 100 hours or1 months 1 grease fittings Grease extrudes 6829003477 6829104275 Grove 5-23...
Page 312 LUBRICATION RT9150E OPERATOR MANUAL 7520-19 7520-1 FIGURE 5-9 5-24 Published 2-23-2017, Control # 644-00...
Page 313: Hoist
RT9150E OPERATOR MANUAL LUBRICATION Lube Point Approved Lube Item Figure No. Lube Interval Application Description Lubricant Capacity Hoist Ensure hoist is level. The oil must have settled for 20 minutes with the temperature in the 21°C ± 7°C (70°F ± 20°F) range.
Page 314 LUBRICATION RT9150E OPERATOR MANUAL 7520-13 7117-1 Other Side 7520-51 FIGURE 5-10 5-26 Published 2-23-2017, Control # 644-00...
Page 315: Boom
RT9150E OPERATOR MANUAL LUBRICATION Lube Point Approved Lube Item Figure No. Lube Interval Application Description Lubricant Capacity Boom Telescope 5 places by brush. Thoroughly Lubricant Grease Sections - Figure 5-11 300 hours or 3 months Refer to Boom 02310394 coat Lower Faces Lubrication Procedure.
Page 316 LUBRICATION RT9150E OPERATOR MANUAL 7520-22 7520-2 7520-3 FIGURE 5-11 5-28 Published 2-23-2017, Control # 644-00...
Page 317: Boom (Continued)
RT9150E OPERATOR MANUAL LUBRICATION Lube Point Approved Lube Item Figure No. Lube Interval Application Description Lubricant Capacity Boom (continued) EP-MPG Extreme Refer to Boom Pressure Until 300 hours or 3 Lubrication Locking Pins Figure 5-12 Multipurpose grease months Procedure on page Grease extrudes 6829003477...
Page 318 LUBRICATION RT9150E OPERATOR MANUAL 7520-22 7520-1 7520-24 FIGURE 5-12 5-30 Published 2-23-2017, Control # 644-00...
Page 319: Boom Extension
RT9150E OPERATOR MANUAL LUBRICATION Lube Point Approved Lube Item Figure No. Lube Interval Application Description Lubricant Capacity Boom Extension EP-MPG Extreme Luffing Cylinder/ Pressure Until Adjustment Pivot Figure 5-13 Multipurpose grease 250 hours or 3 months 2 grease fittings Pins Grease extrudes 6829003477...
Page 320 LUBRICATION RT9150E OPERATOR MANUAL 7567-68 7520-33 7520-50 7520-1 7520-7 FIGURE 5-13 7520-48 5-32 Published 2-23-2017, Control # 644-00...
Page 321: Boom
RT9150E OPERATOR MANUAL LUBRICATION Lube Point Approved Lube Item Figure No. Lube Interval Application Description Lubricant Capacity Boom EP-MPG Extreme Pressure Until Hook Block Figure 5-14 Multipurpose grease 250 hours or 3 months 1 grease fitting Swivel Bearing Grease extrudes 6829003477 6829104275 EP-MPG...
Page 322 LUBRICATION RT9150E OPERATOR MANUAL 7467-2 7520-50 7520-1 FIGURE 5-14 5-34 Published 2-23-2017, Control # 644-00...
Page 323: General
RT9150E OPERATOR MANUAL MAINTENANCE CHECKLIST SECTION 6 MAINTENANCE CHECKLIST SECTION CONTENTS General ........6-1 Daily or 10 Hour Check List .
Page 324: Weekly Or 50 Hour Check List
MAINTENANCE CHECKLIST RT9150E OPERATOR MANUAL Lock-out Cylinder & Slew Potentiometer: Check for proper operation while operating machine. Check for proper adjustment. Operator’s Manual: Is item properly installed on machine? Signal and Running Lights & Horn: Check for cracked or broken glass. Check for proper working order. Steps and Ladders: Check for excess dirt, grease, or foreign matter.
Page 325 RT9150E OPERATOR’S MANUAL ALPHABETICAL INDEX Accessing the Hoist area ..........4-2 Accidents .
Page 326 RT9150E OPERATOR’S MANUAL Safety Messages ............2-1 Seat-Mounted Controls.

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