Manitowoc Grove RT540E Operator's Manual
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Manitowoc Grove RT540E Operator's Manual

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© 2017 Manitowoc
Published 3-30-2017, Control # 516-04
OPERATOR MANUAL
Supplement
Crane Warm-up Procedures
!
An untrained operator subjects himself and others to death or
serious injury. Do not operate this crane unless:
•
You are trained in the safe operation of this crane.
responsible for qualifying personnel.
•
You read, understand, and follow the safety and operating
recommendations contained in the crane manufacturer's manuals and
load charts, your employer's work rules, and applicable government
regulations.
•
You are sure that all safety signs, guards, and other safety features are
in place and in proper condition.
•
The Operator Manual and Load Chart are in the holder provided on
crane.
DANGER
Manitowoc is not

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  • Page 1 An untrained operator subjects himself and others to death or serious injury. Do not operate this crane unless: • You are trained in the safe operation of this crane. Manitowoc is not responsible for qualifying personnel. • You read, understand, and follow the safety and operating recommendations contained in the crane manufacturer’s manuals and...
  • Page 2 SECTION CONTENTS Crane Warm-up Procedures......... . . 1 Engine.
  • Page 3 Lubrication section of your crane’s Operator Manual, operating temperature. by contacting your local Manitowoc distributor, or by contacting Manitowoc Crane Care directly). NOTE: Warm-up operation of 4-wheel drive transmission engaged in 2-wheel drive only could cause transmission damage.
  • Page 4 Rotate the superstructure at a speed of less than one- and engine immediately and contact a Manitowoc half RPM for at least two complete revolutions in one distributor.
  • Page 5 Grove RT540E Operator Manual...
  • Page 6 THIS PAGE BLANK...
  • Page 7 You must read and understand the Operator's Manual and the Load Chart before operating your new crane. You must also view and understand the supplied safety video. The Operator's Manual supplied with and considered part of your crane must be read and completely understood by each person responsible for assembly, disassembly, operation and maintenance of the crane.
  • Page 11 DANGER An untrained operator subjects himself and others to death or serious injury. Do not operate this crane unless: Manitowoc is not • You are trained in the safe operation of this crane. responsible for qualifying personnel.
  • Page 12 CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. CALIFORNIA PROPOSITION 65 WARNING Battery posts, terminals, and related accessories contain chemical lead and lead compounds, chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

  • Page 13: Table Of Contents

    RT540E OPERATOR MANUAL TABLE OF CONTENTS See end of this manual for Alphabetical Index SECTION 1 ........Introduction General .
  • Page 14 TABLE OF CONTENTS RT540E OPERATOR MANUAL Lubrication ............2-15 Tires.
  • Page 15 RT540E OPERATOR MANUAL TABLE OF CONTENTS High Exhaust System Temperature ........3-7 Control Seat Assembly .
  • Page 16 TABLE OF CONTENTS RT540E OPERATOR MANUAL Miscellaneous Controls and Indicators........3-40 Fuse Panel.

  • Page 17: Section 1

    All crane functions are controlled from the fully- enclosed cab mounted on the superstructure. The crane is Manitowoc and our Distributor Network want to ensure your equipped with a four-section cable synchronized full power satisfaction with our products and customer support. Your boom.

  • Page 18: List Of Specifications

    New Owners Engine If you are the new owner of a Grove crane, please register it with Manitowoc Crane Care so we have the ability to contact Cummins QSB6.7 you if the need arises. Displacement ....6.7 l (409 cu in) Go to: http://www.manitowoccranes.com/MCG_CARE/...
  • Page 19 RT540E OPERATOR MANUAL INTRODUCTION Pump #2 Hoists Type ....... . .Gear Drum Dimensions Sections .

  • Page 20: Serial Number Location

    INTRODUCTION RT540E OPERATOR MANUAL SERIAL NUMBER LOCATION Refer to Figure 1-2 for the locations of the crane serial number. Frame - Left Front Manual Cover 8544 Inside Cab - Lower Right FIGURE 1-2 Published 01-15-2016, Control # 526-01...
  • Page 21 RT540E OPERATOR MANUAL INTRODUCTION COMPONENT LOCATIONS 8512 Top View 8513 Left Side View FIGURE 1-3 Boom Extension Mast Sheave Outrigger Float (Installed) Boom Extension Outrigger Float (Stowed) Boom Extension Nose Outrigger Jack Cylinder Boom Pivot Steps Hydraulic Tank Counterweight Hydraulic Filter Lift Cylinder Main Hoist Boom...
  • Page 22 INTRODUCTION RT540E OPERATOR MANUAL 8514 Right Side View 8515 8516 Front View Rear View FIGURE 1-3 continued Published 01-15-2016, Control # 526-01...

  • Page 23: Section 2

    RT540E OPERATOR MANUAL SAFETY INFORMATION SECTION 2 SAFETY INFORMATION SECTION CONTENTS Safety Messages......2-1 Environmental Protection.

  • Page 24: General

    Identifies hazards that may result in death or serious injury if the message is ignored. ACCIDENTS Following any accident or damage to equipment, the Manitowoc dealer must be immediately advised of the incident and consulted on necessary inspections and repairs. Should the dealer not be immediately available, CAUTION...

  • Page 25: Operator Qualifications

    RT540E OPERATOR MANUAL SAFETY INFORMATION The Operator Manual supplied with and considered part of be thoroughly familiar with the location and content of all your crane must be read and completely understood by each placards and decals on the crane. Decals provide important instructions and warnings and must be read prior to any person responsible for assembly, disassembly, operation and maintenance of the crane.

  • Page 26: Operational Aids

    (HCAS), a safe load indicator (SLI), or Rated Capacity Limiter is inoperative or malfunctioning, an EKS5; Manitowoc refers to these systems as a rated the designated person responsible for supervising the capacity limiter (RCL) throughout its Operator and Service lifting operations shall establish procedures for Manuals.

  • Page 27: Working Area Limiter (If Equipped)

    RT540E OPERATOR MANUAL SAFETY INFORMATION reeving, and other components to become highly stressed preventing this condition. An Anti-Two-Block System is and overloaded in which case the hoist rope may fail intended to assist the operator in preventing dangerous two- block conditions. It is not a replacement for operator allowing the load, block, etc.

  • Page 28: Load Charts

    SAFETY INFORMATION RT540E OPERATOR MANUAL Ensure all pins and floats are properly installed and outrigger must be properly extended and set to provide precise beams are properly extended before lifting on outriggers. On leveling of the crane. Tires must be clear of the ground models equipped with outriggers that can be pinned at the before lifting on outriggers.

  • Page 29: Wind Forces

    WIND FORCES Wind forces can exert extreme dynamic loads. Manitowoc There are basic principles that must be followed while recommends that a lift not be made if the wind can cause a operating in windy conditions.
  • Page 30 SAFETY INFORMATION RT540E OPERATOR MANUAL This 3-second wind gust is assumed to act on the entire NOTE: This condition is limited to operation with the main crane and the load. The wind effect on the load can be boom on fully extended outriggers only. conservatively estimated as: c) If V(z) is >...
  • Page 31 RT540E OPERATOR MANUAL SAFETY INFORMATION Simplified Method to Determine Maximum Permissible Wind Speed Determine 3-Second Gust 0.14 V(z) = [(z/10) + 0.4]v [m/s] Wind Speed at boom tip, 0.14 V(z) = [(z/33) + 0.4]v [mph] V(z) 13.4 m/s < V(z) < 20.1 m/s V(z) >...
  • Page 32 Use tag lines when the wind gust speed is above 13.4 m/s (30 mph) to help control the movement of the Metric, with Z [m] and V [m/s] load. Manitowoc recommends that a lift not be made if 0.14 V(z) = [(Z/10) + 0.4] x V...
  • Page 33 RT540E OPERATOR MANUAL SAFETY INFORMATION Calculation of Projected Wind Area (Ap) Wind Wind = 8 m = 24 m 25 ft 25 ft Wind Wind 10 ft 3 ft = 75 ft = 250 ft 10 ft 3 ft 8384-1 FIGURE 2-2 Determining Wind Drag Coefficient (Cd) If the exact Wind Drag Coefficient of a shape is not known,...
  • Page 34 SAFETY INFORMATION RT540E OPERATOR MANUAL Table 2-2 Wind Drag Coefficient Maximum Permissible Wind Speed If the wind resistant area of the load Awr is greater than (load) Shape the allowable wind resistant area Awr , the ratio can be (allow) used to determine a permissible wind speed V(z) for the load 1.1 to 2.0 using Table 2-3.
  • Page 35 RT540E OPERATOR MANUAL SAFETY INFORMATION Rated Load Chart Example - Metric RATED LIFTING CAPACITIES IN KILOGRAMS 10.9 m - 33.5 m BOOM ON OUTRIGGERS FULLY EXTENDED - 360° #0001 Radius Main Boom Length in Meters Meters 10.9 12.2 15.2 **18.4 21.3 24.4 27.4...
  • Page 36 SAFETY INFORMATION RT540E OPERATOR MANUAL Table 2-4 Example-Capacity Reduction Factors for Wind Speed V(z) Greater than 13.4 m/s - Metric Capacity Reduction Factors for Wind Speed Greater than 13.4 m/s < V(z) ≤ 20.1 m/s (Only for lifting with main boom on fully extended outriggers, with or without stowed extension) For wind speed V(z) (3-second gust speed at boom tip height) V(z) >...
  • Page 37 RT540E OPERATOR MANUAL SAFETY INFORMATION • Is the load to be lifted less than allowable load? = 0.0012 x 12,040 = 14.45 m (allow) 10,000 kg ≤ 12,040 kg • Is Awr less than Awr Lifting Limits at wind speed V(z) > 13.4 m/s and (load) (allow) ≤...
  • Page 38 SAFETY INFORMATION RT540E OPERATOR MANUAL • Wind Drag Coefficient Cd = 1.3 Conclusion: This load is NOT permissible to lift in wind speed up to 20.1 m/s, but permitted to lift at a reduced wind the wind resistance area of load can be estimated as speed calculated as follows: = Ap x Cd = 15.25 x 1.3 = 19.83 m (load)
  • Page 39 RT540E OPERATOR MANUAL SAFETY INFORMATION Rated Load Chart Example - Non-metric 8382 FIGURE 2-4 GROVE 2-17 Published 01-15-2016, Control # 526-01...
  • Page 40 SAFETY INFORMATION RT540E OPERATOR MANUAL Table 2-6 Example-Capacity Reduction Factors for Wind Speed V(z) Greater than 30 mph - Non-metric Capacity Reduction Factors for Wind Speed, Vz, greater than > 30 mph ≤ 45 mph (Only for lifting with main boom on fully extended outriggers, with or without stowed extension) For wind speed Vz (3-second gust speed at boom tip height) is greater >...
  • Page 41 RT540E OPERATOR MANUAL SAFETY INFORMATION • Is Awr less than Awr (load) (allow) ≤ 119 ft 108 ft L i f t i n g L i m i t s a t w i n d s p e e d V ( z ) > 3 0 m p h Conclusion: This load is permissible to lift in wind speed up and ≤...

  • Page 42: Lifting Operations

    SAFETY INFORMATION RT540E OPERATOR MANUAL Refer to the above Lifting Limits at wind speed V(z) injury could result from the crane tipping over or failing > 30 mph and ≤ 45 mph. Comparing the load and wind structurally from overload. resistant area to the allowable: The crane can tip over or fail structurally if: •...

  • Page 43: Counterweight

    The “balance point” for stability testing perform tilt-up panel lifting with two hoist lines poses new and according to SAE and Manitowoc criteria is a condition of different hazards than does normal lifting use. loading wherein the load moment acting to overturn the...

  • Page 44: Pile Driving And Extracting

    All hoist hooks shall be equipped with a positive locking driving or pile extraction is being considered. latch. It is not the intention of Manitowoc to recommend specific Crane Inspection types or makes of pile driving and pile extraction equipment, but rather to advise of the operational requirements to help •...

  • Page 45: Electrocution Hazard

    DANGER Electrocution Hazard! Thoroughly read, understand, and abide by all applicable Manitowoc cranes are not equipped with all features federal, state, and local regulations regarding operation of required to operate within OSHA 29CFR1926.1408, cranes near electric power lines or equipment.

  • Page 46: Set-Up And Operation

    SAFETY INFORMATION RT540E OPERATOR MANUAL Most overhead power lines are not insulated. Treat all Appoint a reliable and qualified signal person, equipped with overhead power lines as being energized unless you have a loud signal whistle or horn and voice communication reliable information to the contrary from the utility company equipment, to warn the operator when any part of the crane or owner.

  • Page 47: Electrical Contact

    This new standard is consistent with the U.S. Department of or replaced as authorized by your Manitowoc distributor or Labor, Occupational Safety and Health Administration Manitowoc Crane Care.

  • Page 48: Environmental Protection

    29CFR1910.180 for General Industry and requirements of applicable national, state and local 29CFR1926.1431 for Construction. regulations and safety codes are met. Use of a Manitowoc crane to handle personnel is acceptable • NEVER permit anyone to ride loads, hooks, slings or provided: other rigging for any reason.

  • Page 49: Maintenance

    Manitowoc approved. Such action invalidates all Manitowoc reminds crane owners to ensure that all safety warranties and makes the owner/user liable for any resultant decals are in place and legible. Manitowoc continues to urge accidents. crane owners to upgrade their cranes with rated capacity...

  • Page 50: Lubrication

    HOIST ROPE • Consult with Manitowoc Crane Care to determine if load Use only the hoist rope specified by Manitowoc as indicated testing is required after a structural repair is performed. on the crane’s Capacity Chart. Substitution of an alternate...
  • Page 51 RT540E OPERATOR MANUAL SAFETY INFORMATION • Any kinking, bird caging, crushing, corrosion, or other ASME and similar organizations. See the Service damage resulting in distortion of the rope structure. Manual for inspection procedures. • Rope that has been in contact with a live power line or When inspecting ropes and attachments, keep all parts has been used as a ground in an electric circuit (eg.

  • Page 52: Sheaves

    The user of 9828100734 available by contacting Manitowoc Crane Care. cast nylon sheaves is therefore cautioned that a During installation and setup, care must be taken to avoid retirement criteria should be established based overlap and crossing of wire rope and synthetic hoist ropes.

  • Page 53: Engine

    RT540E OPERATOR MANUAL SAFETY INFORMATION • If applicable to your crane, check battery test indicator on maintenance-free batteries. • Check battery condition only with proper test equipment. Batteries shall not be charged except in an open, well- ventilated area that is free of flame, smoking, sparks, and fire.

  • Page 54: Work Practices

    Always drive the crane carefully obeying speed limits and system that have not been evaluated and approved by highway regulations. Manitowoc Crane Care. Stay alert at the wheel. Do not step on surfaces on the crane that are not approved or suitable for walking and working.

  • Page 55: Job Preparation

    RT540E OPERATOR MANUAL SAFETY INFORMATION or walking/working surfaces could cause a slipping accident. Sparks from the crane’s electrical system and/or engine A shoe that is not clean might slip off a control pedal during exhaust can cause an explosion. Do not operate this crane in an area with flammable dust or vapors, unless good operation.

  • Page 56: Lifting

    SAFETY INFORMATION RT540E OPERATOR MANUAL Be sure the load is well secured and attached to the hook with rigging of proper size and in good condition. Check the hoist brake by raising the load a few inches, stopping the hoist and holding the load. Be sure the hoist brake is working correctly before continuing the lift.

  • Page 57: Hand Signals

    RT540E OPERATOR MANUAL SAFETY INFORMATION Be sure everyone is clear of the crane and work area before • Moving the crane in an area or direction in which the making any lifts. operator cannot clearly see the path of travel. Never swing over personnel, regardless of whether load is At all times use standardized hand signals - previously suspended from or attached to the boom.
  • Page 58 SAFETY INFORMATION RT540E OPERATOR MANUAL 8496-1 FIGURE 2-9 2-36 Published 01-15-2016, Control # 526-01...

  • Page 59: Boom Extension

    If applicable to your crane, frequently check all air tanks for the most stable and secure position. However, Manitowoc water in freezing weather. recognizes that certain jobsite conditions may not permit the boom and jib of a crane to be fully lowered to the ground.

  • Page 60: Temperature Effects On Hook Blocks

    SAFETY INFORMATION RT540E OPERATOR MANUAL If cold weather starting aids are provided on your crane, use would retract approximately 196 mm (7 3/4 in) [see Table 2-9 them. The use of aerosol spray or other types of starting and Table 2-8]. The rate at which the oil cools depends on fluids containing ether/volatiles can cause explosions or fire.
  • Page 61 RT540E OPERATOR MANUAL SAFETY INFORMATION Table 2-8: Boom Drift Chart (Cylinder length change in inches) Coeff. = 0.00043 (in / °F) STROKE Temperature Change (°F) (FT.) 0.26 0.52 0.77 1.03 1.29 1.55 1.81 2.06 2.32 2.58 0.52 1.03 1.55 2.06 2.58 3.10 3.61...

  • Page 62: Crane Specific Information

    50%. (RCL) manual supplied with each Grove crane. • Stop operating the crane and contact Manitowoc When the RCL system has acknowledged an overload on Crane Care immediately for overloads of 50% and your crane, you must carry out specified inspections on the higher.

  • Page 63: Boom Inspection

    RT540E OPERATOR MANUAL SAFETY INFORMATION Boom Inspection 9, 10 3, 4 9, 10 Illustration for reference only. Your crane may be different. GROVE 2-41 Published 01-15-2016, Control # 526-01...
  • Page 64 SAFETY INFORMATION RT540E OPERATOR MANUAL Overload less than 25% Sheaves Inspect all for damage. Luffing Mechanism/ Inspect for damage/leaks. Cylinder Collar-wear Inspect all for damage. pads Overload from 25% to 49% Sheaves Inspect all for damage. Luffing Mechanism/ Inspect for damage/leaks. Cylinder Collar-wear Inspect all for damage.

  • Page 65: Superstructure Inspection

    RT540E OPERATOR MANUAL SAFETY INFORMATION Superstructure Inspection 9, 10 Illustration for reference only. Your crane may be different. GROVE 2-43 Published 01-15-2016, Control # 526-01...
  • Page 66 SAFETY INFORMATION RT540E OPERATOR MANUAL Overload less than 25% Lift Cylinder Inspect for leaking. Turntable See topic in Swing section of Check bolts for proper torque. Bearing Service Manual. See topic in Introduction section Wire Rope Inspect all for damage. of Service Manual.

  • Page 67: Carrier Inspection

    RT540E OPERATOR MANUAL SAFETY INFORMATION Carrier Inspection 5, 6 Illustration for reference only. Your crane may be different. GROVE 2-45 Published 01-15-2016, Control # 526-01...
  • Page 68 SAFETY INFORMATION RT540E OPERATOR MANUAL Overload less than 25% Jack Cylinders Inspect for leaking. Outrigger Inspect for deformation and cracked welds. Pads Overload from 25% to 49% Jack Cylinders Inspect for leaking. Outrigger Inspect for deformation and cracked welds. Pads Outrigger Inspect for deformation and cracked welds.
  • Page 69 RT540E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES SECTION 3 OPERATING CONTROLS AND PROCEDURES SECTION CONTENTS Controls and Indicators ..... 3-2 Swing Enable Switch .

  • Page 70: Controls And Indicators

    OPERATING CONTROLS AND PROCEDURES RT540E OPERATOR MANUAL Service Brake Pedal ..... . 3-40 RCL Emergency Override Switch and Indicator (CE Certified Cranes)..... . 3-41 Foot Throttle Pedal .

  • Page 71: Turn Signal Lever And Windshield Wiper/Washer/Horn Controls

    RT540E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Turn Signal Lever and Windshield Wiper/ transmission. The icon background on the CCS operating display turns yellow when the crane is in four-wheel drive Washer/Horn Controls mode. This icon will flash if, while the engine is running, the The Turn Signal Lever, Horn and Windshield Wiper/Washer switch position is changed when the transmission is not in Controls (1) (Figure 3-2) are located on the left side of the...

  • Page 72: Transmission Shift Lever

    OPERATING CONTROLS AND PROCEDURES RT540E OPERATOR MANUAL Transmission Shift Lever Skylight Window Latch The Skylight Window Latch (1) (Figure 3-3) is at the front of the window. Squeeze the latch and slide the window to the CAUTION rear to open. To close slide the window forward until the latch Transmission Damage! engages.

  • Page 73: Overhead Control Panel

    RT540E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Overhead Control Panel Heater Control Switch The Heater Control Switch (3) (Figure 3-4) controls intensity of heating temperature. Turn the switch to the right (clockwise) to open the valve for heat. (Heat comes from heated fluid going through the heater coil.) Turn the switch to the left (counterclockwise) to close the valve to stop fluid flow and minimize heat.

  • Page 74: Exhaust System Cleaning Switch

    OPERATING CONTROLS AND PROCEDURES RT540E OPERATOR MANUAL Exhaust System Cleaning Switch To manually clean, set the crane parking brake, the crane transmission must be in neutral and have the brake and throttle pedals released. Refer to Exhaust System Cleaning (Tier 4 Only), page 7 for cleaning mode definitions and a WARNING description of when manual cleaning is needed.

  • Page 75: Diesel Particulate Filter

    RT540E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Inhibit Regeneration The Inhibit Regeneration Indicator (25) is located in the CCS CAUTION disp la y (Figu re 3 -1 4). Wh en th e Re ge n Switc h (7) Engine Damage Hazard! (Figure 3-4) is in the inhibit regeneration position, this amber indicator is illuminated and active and manual regeneration Ultra low sulfur diesel fuel is required in Tier 4 engines.

  • Page 76: Control Seat Assembly

    OPERATING CONTROLS AND PROCEDURES RT540E OPERATOR MANUAL CONTROL SEAT ASSEMBLY 8044-2 FIGURE 3-6 Figure 3-6 Item Numbers Item Description Item Description Seat Height Adjustment Lever Boom Lift/Main Hoist Control Lever RCL Bypass Switch Swing/Telescope or Swing/Auxiliary Hoist Emergency Stop Switch Control Lever Level Indicator Main Hoist Enable Switch...

  • Page 77: Swing/Telescope Or Swing/Auxiliary Hoist Control Lever (Dual Axis)

    RT540E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Swing/Telescope or Swing/Auxiliary Hoist Jog Dial Control Lever (Dual Axis) The Jog Dial Control (6) (Figure 3-6) is located on the right arm rest. It selects and chooses functions on the screen(s) to navigate the Crane Control System.

  • Page 78: Seat Slide Lever

    OPERATING CONTROLS AND PROCEDURES RT540E OPERATOR MANUAL moves to swing the crane the brake releases. When the provides the operator with a visual aid in determining the crane stops swinging the swing brake re-engages. levelness of the crane. Seat Slide Lever Deadman Switches (Optional) (Dual Axis Joysticks only) Moving the Seat Slide Lever (13) (Figure 3-6) will enable...

  • Page 79: Operating Procedures

    RT540E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES OPERATING PROCEDURES of excessive deformation of the hook opening (including twist). Be sure the safety latch is free and aligned. Pre-Starting Checks Seats and Mirrors A complete walk-around visual inspection of the crane Adjust seat and mirrors for clear vision and safe driving.

  • Page 80: Cold Weather Operation

    Manitowoc and to circulate gear lubricant through the planetary Crane Care. Cranes should have appropriate hydraulic oil, gear sets.

  • Page 81: Engine Operation

    NOT recommended for general use. crane’s hydraulic pumps or motors, stop the operation Ensure Battery Disconnect Switch handle (1) (Figure 3-7) is and engine immediately and contact a Manitowoc in the ON position (handle shown in the OFF position) distributor.

  • Page 82: Crane Travel Operation

    OPERATING CONTROLS AND PROCEDURES RT540E OPERATOR MANUAL Turn the ignition switch to start (far right position) and Battery Disconnect release immediately when the engine starts. Do not push or hold the throttle down. The ECM will automatically provide the proper amount of fuel to start the engine.
  • Page 83 RT540E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Traveling — General Use four-wheel drive only when greater traction is necessary. (Refer to Four-Wheel Drive Operation, page 3-17 for operating instructions.) WARNING CAUTION Inadvertent Operation Hazard! Machine Damage Hazard! Before traveling, ensure that the crane functions are fully On open ground, tow or pull only on the tow/tie-down lugs disabled.
  • Page 84 • Limit boom angle to a maximum of 20°. models are in compliance with The Manitowoc Company, Inc. recommendations. The operator of the crane assumes • Do not support any load from the boom (see Pick and responsibility for determining the suitability of traveling on a Carry Load chart for limitations for this application).
  • Page 85 RT540E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES • Headache ball may be reeved over boom extension, Position the Drive Axle Switch to either two-wheel high hanging 0.9 m (3 ft) below sheave. or four-wheel low. 13.7 m (45 ft) Boom Extension CAUTION Travel with the 13.7 m (45 ft) boom extension erected is not permitted.
  • Page 86 OPERATING CONTROLS AND PROCEDURES RT540E OPERATOR MANUAL Four-Wheel Drive Operation WARNING CAUTION Unexpected Operation Hazard! Machine Damage Hazard! Operate the rear steer ONLY at slow speeds for added job Do not tow or pull in 1st gear with the Drive Axle Selector site maneuverability.
  • Page 87 RT540E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Differential Lock Operation (Optional) CAUTION CAUTION Possible Loss of Vehicle Stability! Unexpected Operation! Do not lock the differentials when the vehicle is traveling down steep grades and traction is minimal. When using the differential lock, steering characteristics may be affected.

  • Page 88: General Crane Operation

    OPERATING CONTROLS AND PROCEDURES RT540E OPERATOR MANUAL Ensure the tires are inflated to the recommended Preload Check pressure. Refer to the Load Chart Book in the crane cab After the crane has been readied for service, an operational for proper inflation pressures. check of all crane functions (with no load applied) should be With the hook unloaded, the boom fully retracted and performed.
  • Page 89 (7940 lb) on outriggers over-front and 4970 lb on outriggers 360 degrees. We subtract the load handling weight of 632 lb The load chart also gives weight reductions for Manitowoc/ from the load capacity of 3601 kg (7940 lb) and 2254 kg Grove load handling devices such as hookblocks, overhaul (4970 lb).

  • Page 90: Crane Functions

    OPERATING CONTROLS AND PROCEDURES RT540E OPERATOR MANUAL crane is level to within 1% of grade. The bubble level that is provided on the crane is calibrated to be accurate within 1% of grade. WARNING To properly level the crane, the boom must be positioned Be sure the outriggers are properly extended and set, and over the front of the crane, fully lowered to horizontal and the crane is level for operation on outriggers.
  • Page 91 RT540E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES If extending the outrigger to the mid-extend or fully extended position, use the Outrigger Function Enable Switch and the CCS menu with either the CCS display buttons or the jog dial to select the outrigger. The WARNING appropriate outrigger beam will extend.
  • Page 92 OPERATING CONTROLS AND PROCEDURES RT540E OPERATOR MANUAL Stowing The Outriggers NOTE: To enable outrigger functions, the crane must be in four wheel drive, the parking brake must be DANGER engaged and swing must be off. Keep feet and hands clear of floats when unlocking the Use the screen buttons or jog dial with the Outrigger floats from the jacks.
  • Page 93 RT540E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Stowing the Mid-Extend Lock Pin NOTE: If the lock pin is wedged in the hole in the outrigger beam, it may be necessary to jog the outrigger extend/retract switch slightly while pulling upward on the pin.
  • Page 94 OPERATING CONTROLS AND PROCEDURES RT540E OPERATOR MANUAL Extending the Boom Lowering and Raising the Hoist Cable DANGER WARNING Crushing Hazard! Machine Damage! Keep the area beneath the load clear of all obstructions and personnel when lowering or raising the cable (load). When extending the boom, simultaneously let out the hoist cable to prevent two-blocking the boom nose and hookblock.

  • Page 95: Stowing And Parking

    RT540E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Stowing and Parking Unattended Crane When parking the crane, do the following: WARNING DANGER Tipping Hazard! Crushing or Tipping Hazard! Changing weather conditions including, but not limited to, Never park crane near holes, on rocky surfaces, or on soft wind, ice accumulation, precipitation, flooding, lightning, spots.

  • Page 96: Crane Control System (Ccs)

    OPERATING CONTROLS AND PROCEDURES RT540E OPERATOR MANUAL CRANE CONTROL SYSTEM (CCS) Item Description The RT540E is equipped with the electronic CCS (Crane Anti Two-Block Indicator Control System). CCS includes a control unit in the cab and Swing Brake Engaged Indicator several control units (MWSCM and MWCCM) distributed over the superstructure and carrier.

  • Page 97: Turntable Lock Control (Pin Type)

    RT540E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Turntable Lock Control (Pin Type) up, the pin is pulled out of the socket, unlocking the superstructure. The Swing Lock Pin Control Handle (13) (Figure 3-12) is located beside the front console on the right side of the cab. Sensors T h e p u r p o s e o f t h e s w i n g l o c k p i n i s t o l o c k t h e There is a Temperature Sensor (12) and a Brightness...
  • Page 98 OPERATING CONTROLS AND PROCEDURES RT540E OPERATOR MANUAL Figure 3-14 Item Numbers Item Description Transmission Temperature Fuel Level Battery Voltage Engine Speed (Tachometer) Engine Coolant Temperature Diesel Exhaust Fluid (Optional) Direction/Gear Number Engine Warm-up Indicator (Wait-to-start) Park Brake Emergency Stop Marker/Position/Side Light Rear Wheels Not Centered Four-Wheel Drive Indicator Differential Lock Indicator (Optional)

  • Page 99: Ccs Menu Screen

    RT540E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES CCS Menu Screen FIGURE 3-15 GROVE 3-31 Published 01-15-2016, Control # 526-01...
  • Page 100 OPERATING CONTROLS AND PROCEDURES RT540E OPERATOR MANUAL Figure 3-15 Item Numbers Item Description Menu Screen Indicator Status Indicator Bar Outrigger Group Outrigger Button WRL Swing Group WRL Height Limit Reached WRL Boom Angle Limit Reached WRL Swing Angle Limit Reached WRL Radius Limit Reached WRL Virtual Wall Limit Reached Tools Group...

  • Page 101: Ccs Operation Display

    RT540E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES CCS Operation Display Menu Screen When the menu button on the jog dial (3) (Figure 3-13) or There are three different levels: The Main Screen, the Menu control panel of the CCS is pressed, the overview of the Screen and the Sub Level menus.

  • Page 102: Rated Capacity Limiter (Rcl) System

    OPERATING CONTROLS AND PROCEDURES RT540E OPERATOR MANUAL RATED CAPACITY LIMITER (RCL) SYSTEM The Rated Capacity Limiter (RCL) is an electro-mechanical sensing system designed to alert the crane operator of DANGER impending capacity when the system has been properly preset by the operator. The control panel is mounted in the Electronic equipment on this crane is intended as an aid front console of the operator cab.

  • Page 103: Outrigger Operation Menu

    RT540E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Outrigger Operation Menu Raising the Jacks Spin the jog dial clockwise and press OK button to select and For choosing options during rigging. This is the only function choose jack operation. Press the lower side of the Outrigger w h e r e t h e m e n u b u t t o n ( 3 ) ( F i g u r e 3 -1 3 ) w i l l n o t Function Enable Switch on the left armrest to enable jack automatically navigate directly to the menu screen.
  • Page 104 OPERATING CONTROLS AND PROCEDURES RT540E OPERATOR MANUAL Toggle counterclockwise and select the menu icon to exit this Press OK/enter button on display or jog dial (6) (Figure 3-13) group. to exit the outrigger screen. Press escape button (1) (Figure 3-13) to leave menu and CAUTION return to CCS main screen.

  • Page 105: Rcl Setup Wizard

    CCS screen will be illuminated in red. NOTE: If the RCL is not working correctly, do not start work with the crane but notify Manitowoc Crane Care. NOTE: When the RCL override icon (above, the third icon...
  • Page 106 OPERATING CONTROLS AND PROCEDURES RT540E OPERATOR MANUAL Set the Boom Turn jog dial clockwise to set boom, including aux nose and reeving options. NOTE: If no jib configuration is chosen for the boom, the following selection will be for reeving. Hoist Selection Turn jog dial clockwise to select between the main and optional auxiliary hoists.

  • Page 107: Switch To Rcl Home Screen Display

    RT540E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Reeving Selection Switch to RCL Home Screen Display Turn jog dial clockwise to select the icon for reeving options. Press Screen Toggle button (4) (Figure 3-13) on the Jog Dial Press ENTER a second time and turn dial to change reeving menu control to switch to the RCL main menu screen.

  • Page 108: Foot Pedal Controls

    OPERATING CONTROLS AND PROCEDURES RT540E OPERATOR MANUAL FOOT PEDAL CONTROLS applied to the brake release circuit and applies the spring brake according to the pressure from the swing power brake valve. Telescope Control Pedal (Optional) The Telescope Control Pedal (4) (Figure 3-16) is supplied when the crane is equipped with an auxiliary hoist, is located in the middle of the cab floor.

  • Page 109: Rcl Emergency Override Switch (Non-Ce Certified Cranes)

    RT540E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES RCL Emergency Override Switch (Non-CE RCL Emergency Override Switch and Certified Cranes) Indicator (CE Certified Cranes) WARNING WARNING Loss of RCL Monitoring Hazard! Loss of RCL Monitoring Hazard! The RCL Emergency Override switch is to be used in The RCL Emergency Override Switch is to be used in emergency situations only.

  • Page 110: Rcl Internal Light Bar (Optional)

    OPERATING CONTROLS AND PROCEDURES RT540E OPERATOR MANUAL 7649-36 FIGURE 3-18 RCL Internal Light Bar (Optional) The Rated Capacity Limiter (RCL) Internal Light Bar is located on the upper left hand corner of the crane cab. The RCL is an operational aid that warns a crane operator of approaching overload conditions and other conditions that could cause damage to equipment and personnel.

  • Page 111: Appendix A: Crane Control System (Ccs) Symbols And Icons

    RT540E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Appendix A: Crane Control System (CCS) Symbols and Icons Symbol Description 3rd Wrap Warning 4-Wheel Drive Auxiliary Hoist Status Auxiliary Hoist Disabled Auxiliary Hoist Enabled Auxiliary Hoist Raise Auxiliary Hoist Not In Use Auxiliary Hoist Lower Battery Voltage Boom Lift Status...
  • Page 112 OPERATING CONTROLS AND PROCEDURES RT540E OPERATOR MANUAL Symbol Description Bypass 3 Pressed Coolant Temp Differential Lock Engine Preheat Engine Speed (RPM) Engine Warning (Error) Emergency Stop Fuel Level Hoist Limit Switch Shutdown Hydraulic Oil Temp Information Group Jib Angle Difference Jib Angle Too High Jib Angle Too Low Jib Load Too High...
  • Page 113 RT540E OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Symbol Description Low Brake Pressure Low Steering Fluid Pressure Main Hoist Status Main Hoist Disabled Main Hoist Enabled Main Hoist Raise Main Hoist Not In Use Main Hoist Lower Marker/Position/Side Light Rear Wheels Not Centered Oil Feed Filter Contaminated Outrigger Button Outrigger Front Left...
  • Page 114 OPERATING CONTROLS AND PROCEDURES RT540E OPERATOR MANUAL Symbol Description RCL Override Status Light Bar Error Swing Status Swing Brake Swing Group SLI Early Warning SLI Shutdown Swing Brake Telescope Status Tools Group Transmission Temperature Warning Transmission Status WRL Area Limit WRL Height Limit WRL Radius Limit WRL Swing Angle Limit...

  • Page 115: General

    RT540E OPERATOR MANUAL SET-UP AND INSTALLATION PROCEDURES SECTION 4 SET-UP AND INSTALLATION PROCEDURES SECTION CONTENTS General ........4-1 Dead-end Rigging .

  • Page 116: Anti Two Block (A2B) Switch

    SET-UP AND INSTALLATION PROCEDURES RT540E OPERATOR MANUAL ANTI TWO BLOCK (A2B) SWITCH If a hoist rope has been reeved and two A2B switches are installed, the unused A2B switch must be locked (disabled) to allow all crane operations. Lock CAUTION If the A2B switch is locked (disabled), the hook block could hit the main boom head or extension, resulting in damage to the hook block, main boom head or extension,...
  • Page 117 RT540E OPERATOR MANUAL SET-UP AND INSTALLATION PROCEDURES Machines with Main and Auxiliary Hoists Check Hoist limit switch warning light and acoustic alarm as follows: If the main boom extension or fly section is not used, then the Manually raise weight fitted on the A2B switch. As soon bridging plug must be plugged into the distributor socket on as weight is raised, the acoustic alarm should sound and the main boom and the lifting limit switch weight must be...

  • Page 118: Cable Reeving

    SET-UP AND INSTALLATION PROCEDURES RT540E OPERATOR MANUAL CABLE REEVING In order to quick reeve the hook block without removing the wedge socket on the end of the cable, see (Figure 4-2). NOTE: There are two types of cable (wire rope) available on this crane;...
  • Page 119 RT540E OPERATOR MANUAL SET-UP AND INSTALLATION PROCEDURES Upper Boom Upper Boom Nose Sheaves To Main Hoist Nose Sheaves To Hoist To Aux Hoist Bottom Boom Nose Sheaves Aux. Nose Boom Nose Dead End Bottom Boom Nose Sheaves Ball Ball Hookblock Single Part Line Sheaves 4-Sheave Hookblock...
  • Page 120 SET-UP AND INSTALLATION PROCEDURES RT540E OPERATOR MANUAL Mast On Boom To Hoist Extension 6710-2 One Part Line Using Fixed Boom Extension Ball To Hoist To Hoist 6710-8 6710-9 One Part Line One Part Line Using Fixed Boom Extension Using Fixed Boom Extension Shown at 30°Offset Shown at 15°Offset FIGURE 4-6 continued...
  • Page 121 RT540E OPERATOR MANUAL SET-UP AND INSTALLATION PROCEDURES Upper Boom Upper Boom Nose Sheaves Nose Sheaves To Main Hoist To Main Hoist Bottom Boom Nose Sheaves Bottom Boom Nose Sheaves Hookblock Sheaves Hookblock Sheaves Hookblock Dead End Hookblock Dead End Four Parts Line Five Parts Line 4-Sheave Hookblock 3-Sheave Hookblock...

  • Page 122: Dead-End Rigging/Wedge Sockets

    Refer to SECTION 1 - regulations in force. If there are any questions, contact your Introduction in the Service Manual for wire rope Manitowoc distributor or Manitowoc Crane Care. procedures. Do not mix components from different manufacturers. The...

  • Page 123: Dead-End Rigging

    Table 4-1 block system and other components during use of the crane. Wire Rope Clip Torque Values Of the methods shown below, Manitowoc prefers that Clip Sizes Torque method A or F be used, i.e., clipping a short piece of wire...

  • Page 124: Erecting And Stowing The Boom Extension

    SET-UP AND INSTALLATION PROCEDURES RT540E OPERATOR MANUAL ERECTING AND STOWING THE BOOM The extension may swing out on its own accord when you remove the last connection that held the extension at the EXTENSION side of the main boom. General Warnings You must therefore secure the extension before you begin the erection procedure.
  • Page 125 RT540E OPERATOR MANUAL SET-UP AND INSTALLATION PROCEDURES Raise the boom to horizontal and extend the boom approximately 51 to 64 cm (20 to 25”). Make certain that the boom extension stowage lugs clear the guide pins (Figure 4-12) (3) and ramp (Figure 4-10) (4) on the front and rear stowage brackets.

  • Page 126: Stowing

    SET-UP AND INSTALLATION PROCEDURES RT540E OPERATOR MANUAL Disconnect RCL cable: Remove connector from junction box on boom nose. b. Install dummy plug in junction box. Route cable to and attach to boom extension Raise the boom to horizontal. Extend the boom approximately 51 to 64 cm (20 to 25”). Make certain that the boom extension stowage lugs will line up in front of the guide pins (3) (Figure 4-12) and ramp (4) (Figure 4-10) on the stowage brackets when...

  • Page 127: Setting The Offset

    RT540E OPERATOR MANUAL SET-UP AND INSTALLATION PROCEDURES 17. On the rear stowage bracket, remove the pin securing the sliding support in the “OUT” position. Push in on the handle (10) Figure 4-14 to push the swingaway against the rear of the boom and disengage the swingaway anchor fittings from the boom nose attachment lugs (9) Figure 4-9.

  • Page 128: Setting The Telescoping Extension Length

    SET-UP AND INSTALLATION PROCEDURES RT540E OPERATOR MANUAL Connect the anti-two block cable connector to the Push the telescoping section into the base and secure junction box. with the retainer pin and hitch pin. Loop the anti-two block cable over the spool on the side Setting The Telescoping Extension Length of the base section.
  • Page 129 RT540E OPERATOR MANUAL SET-UP AND INSTALLATION PROCEDURES 6711 Fabricated Counterweight FIGURE 4-17 Shut down crane. Item Description Remove and cap hydraulic lines from auxiliary hoist (if installed) Counterweight Attach an adequate lifting device to the counterweight. Primary Retainer Pin Assembly Leveling Capscrew For cast counterweight;...
  • Page 130 SET-UP AND INSTALLATION PROCEDURES RT540E OPERATOR MANUAL 14. Replace pin assembly in turntable counterweight NOTE: The counterweight weighs approximately 4300 kg mounting lugs. (9490 lb). 15. Move counterweight far enough from crane to allow the NOTE: Use of a forklift to remove/install the fixed turntable/superstructure to clear during repositioning.

  • Page 131: Section 5

    Dispose of waste properly! Improperly disposing of waste distributor or Manitowoc Crane Care. can threaten the environment. Potentially harmful waste used in Manitowoc cranes includes — but is not limited to — oil, fuel, grease, coolant, air CAUTION conditioning refrigerant, filters, batteries, and cloths which...

  • Page 132: Standard Lubricants

    STANDARD LUBRICANTS Standard lubricants are used on all Manitowoc cranes unless the crane is ordered with a cold weather package. These standard lubricants are effective in ambient temperatures down to -9°C (15°F). Refer to Table 5-1 for a list of the recommended standard lubricants.

  • Page 133: Arctic Conditions

    If you are in doubt about the guide lines as stated in the Operator Manual. We assume suitability of a specific fluid, check with your Manitowoc that the customer has take steps for use of an appropriate distributor or Manitowoc Crane Care.
  • Page 134 LUBRICATION RT540E OPERATOR MANUAL TABLE 5-2: All Weather Lubricants Recommended Lubricant Lubricant/Fluid Grove Spec. Type Grade Classification Axle/Swing Box Gear Oil Petro-Canada Traxon E Syn- thetic CITGO, Synthetic Gear Lube Eaton, Roadranger EP 6829014058 75W-90 Mobil, Mobilube SCH Shell, Spirax S Sunoco Duragear EP Tier 3 Engine Oil Petro-Canada Duron Synthetic...

  • Page 135: Surface Protection For Cylinder Rods

    An Anti-Seize compound may be used if protected using Boeshield® T-9 Premium Metal Protectant. rust has not formed, otherwise the component must be Manitowoc Crane Care has Boeshield® T-9 Premium Metal cleaned first. Protectant available in 12 oz cans that can be ordered through Manitowoc Crane Care (request P/N 9999101803).

  • Page 136: Steering And Suspension

    LUBRICATION RT540E OPERATOR MANUAL Steering and Suspension Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity EP-MPG Extreme Until Steer Cylinder Pressure Figure 5-1 grease 500 hours or 3 months 8 grease fittings Pivot Pins Multipurpose extrudes Grease 6829003477 EP-MPG...
  • Page 137 RT540E OPERATOR MANUAL LUBRICATION 8514 6818-2 6818-1 FIGURE 5-1 GROVE Published 01-15-2016, Control # 526-01...

  • Page 138: Axles

    LUBRICATION RT540E OPERATOR MANUAL Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Axles • Check level every GL-5 500 hours or 3 Extended Fill to bottom of hole months Axle Tech 20.8 l Figure 5-2 Service Interval in housing on the Differentials (44 pt)
  • Page 139 RT540E OPERATOR MANUAL LUBRICATION 8514 6818-3 6818-45 FIGURE 5-2 GROVE Published 01-15-2016, Control # 526-01...

  • Page 140: Drive Train

    LUBRICATION RT540E OPERATOR MANUAL Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Drive Train EO-15W/40 • Check level • Check level every 10 Engine Oil through dipstick. hours or daily Engine SAE 15W-40 17.5 l • Fill engine oil Crankcase Figure 5-3 T3 Engine -...
  • Page 141 RT540E OPERATOR MANUAL LUBRICATION 8054 8542 Dipstick 6813-7 8514 Opposite Side 6818-37 8048 8045 FIGURE 5-3 GROVE 5-11 Published 01-15-2016, Control # 526-01...

  • Page 142: Drive Train (Continued)

    LUBRICATION RT540E OPERATOR MANUAL Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Drive Train (continued) EP-MPG Extreme Until Driveline - Slip Pressure Figure 5-4 grease 500 hours or 3 months 2 grease fittings Joints Multipurpose extrudes Grease 6829003477 •...
  • Page 143 RT540E OPERATOR MANUAL LUBRICATION Oil Cap Access 8542 8527 8514 Opposite Side 8052 6818-8 6818-43 FIGURE 5-4 GROVE 5-13 Published 01-15-2016, Control # 526-01...

  • Page 144: Outriggers

    LUBRICATION RT540E OPERATOR MANUAL Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Outriggers EP-MPG Extreme Brush lubricant on Outrigger Beams Pressure Figure 5-5 50 hours or 1 week bottom of outrigger (Outside) Multipurpose beams Grease 6829003477 EP-MPG Brush lubricant on Extreme...
  • Page 145 RT540E OPERATOR MANUAL LUBRICATION 8514 7961 6818-9 FIGURE 5-5 GROVE 5-15 Published 01-15-2016, Control # 526-01...

  • Page 146: Turntable

    LUBRICATION RT540E OPERATOR MANUAL Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Turntable • Check and fill every GL-5 50 hours Extended Use dipstick. If no Turntable Gear 4.0 l • Drain and fill after Figure 5-6 Service Interval dipstick, fill to top of (4.25 qt)
  • Page 147 RT540E OPERATOR MANUAL LUBRICATION 6818-11 6818-10 Dipstick 8514 6818-44 FIGURE 5-6 GROVE 5-17 Published 01-15-2016, Control # 526-01...

  • Page 148: Boom

    LUBRICATION RT540E OPERATOR MANUAL Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Boom EP-MPG Until Extreme Pressure Upper Lift Figure 5-7 grease 500 hours or 3 months 1 grease fittings Multipurpose Cylinder Pin Grease extrudes 6829003477 EP-MPG Until Extreme Pressure...
  • Page 149 RT540E OPERATOR MANUAL LUBRICATION 6818-14 6818-15 6818-27 8514 6818-21 6818-12 6818-13 6818-26 FIGURE 5-7 GROVE 5-19 Published 01-15-2016, Control # 526-01...

  • Page 150: Boom (Continued)

    LUBRICATION RT540E OPERATOR MANUAL Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Boom (continued) EP-MPG Extreme Until Pressure Boom Pivot Shaft Figure 5-8 grease 250 hours or 3 months 2 grease fittings Multipurpose extrudes Grease 6829003477 EP-MPG Extreme Until...
  • Page 151 RT540E OPERATOR MANUAL LUBRICATION 6818-14 6818-17 8514 6818-25 6818-22 6818-35 FIGURE 5-8 GROVE 5-21 Published 01-15-2016, Control # 526-01...

  • Page 152: Hoist

    LUBRICATION RT540E OPERATOR MANUAL Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Hoist • Check and fill every AGMA 50 hours or weekly Extreme Oil level must be 5.2 l Main Hoist Figure 5-9 Pressure Gear visible in the sight •...
  • Page 153 RT540E OPERATOR MANUAL LUBRICATION 8513 6818-17 FIGURE 5-9 GROVE 5-23 Published 01-15-2016, Control # 526-01...

  • Page 154: Hydraulic

    "milky" with only a small layer of transparent oil on top. If the "milky” appearance was due to air foaming, it will dissipate and the oil should closely match the fresh oil. Should you have any questions, please contact your local authorized Manitowoc distributor.
  • Page 155 RT540E OPERATOR MANUAL LUBRICATION 8514 Sight Gauge 6818-19 8055 FIGURE 5-10 GROVE 5-25 Published 01-15-2016, Control # 526-01...
  • Page 156 LUBRICATION RT540E OPERATOR MANUAL THIS PAGE BLANK 5-26 Published 01-15-2016, Control # 526-01...

  • Page 157: General

    RT540E OPERATOR MANUAL MAINTENANCE CHECKLIST SECTION 6 MAINTENANCE CHECKLIST SECTION CONTENTS General ........6-1 Daily or 10 Hour Check List .

  • Page 158: Weekly Or 50 Hour Check List

    MAINTENANCE CHECKLIST RT540E OPERATOR MANUAL Fuel/Water Separator: Drain moisture. Air Cleaner: Check for proper service/level. Check for cracks or leaks. Hook Block and Headache Ball Safety Latch: Check for proper working order. Check for cracks and leaks. Check for excessive wear. Lock-out Cylinder and Swing Potentiometer: Check for proper operation while operating machine.
  • Page 159 RT540E OPERATOR MANUAL Alphabetical Index Accidents ............. 2-2 Arctic Conditions .
  • Page 160 OPERATOR MANUAL RT540E THIS PAGE BLANK APL 2...

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