Manitowoc Grove RT9130E-2 Operator's Manual
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Manitowoc Grove RT9130E-2 Operator's Manual

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Grove RT9130E-2
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  • Page 1 Grove RT9130E-2 Operator Manual...
  • Page 3 DANGER An untrained operator subjects himself and others to death or serious injury. Do not operate this crane unless: Manitowoc is not • You are trained in the safe operation of this crane. responsible for qualifying personnel.
  • Page 4 WARNING California Proposition 65 Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. • Always start and operate the engine in a well- ventilated area. •...

  • Page 7: Table Of Contents

    RT9130E-2 OPERATOR MANUAL TABLE OF CONTENTS TABLE OF CONTENTS See end of this Manual for Alphabetical Index SECTION 1 ........Introduction General .
  • Page 8 TABLE OF CONTENTS RT9130E-2 OPERATOR MANUAL Wind Speeds ............2-7 Lifting Operations.
  • Page 9 RT9130E-2 OPERATOR MANUAL TABLE OF CONTENTS Hazard Lights Switch ..........3-7 Engine Diagnostic and Engine Speed Control Switches .
  • Page 10 TABLE OF CONTENTS RT9130E-2 OPERATOR MANUAL Boom Lift and Main Hoist Control Lever (Dual Axis Option — Not Shown)..3-17 Main Hoist Speed Selector Switch........3-17 Auxiliary Hoist Control (Single Axis Option).
  • Page 11 RT9130E-2 OPERATOR MANUAL TABLE OF CONTENTS Emergency Exit........... . 3-26 Operating Procedures .
  • Page 12 TABLE OF CONTENTS RT9130E-2 OPERATOR MANUAL Stowing and Parking........... 3-49 Unattended Crane .
  • Page 13 RT9130E-2 OPERATOR MANUAL TABLE OF CONTENTS Turntable............5-17 Cab Tilt .
  • Page 14 TABLE OF CONTENTS RT9130E-2 OPERATOR MANUAL TOC-8...

  • Page 15: Section 1

    Axle oscillation lockout is automatic when the superstructure If you are the new owner of a Grove crane, please register it with Manitowoc Crane Care so we have the ability to contact rotates from the travel position. you if the need arises.

  • Page 16: Safety Information

    INTRODUCTION RT9130E-2 OPERATOR MANUAL Go to: https://www.manitowoccranes.com/en/ 109 dB(A) (Tier 4) as measured by Directive 2000/14/EC and Parts_Services/ServiceAndSupport/ 80 dB(A) at the crane operator’s position as measured by ChangeOfOwnershipForm and complete the form. Annex G.1 of EN 13000:2010 Safety Information Vibration Level Test Results A Safety Compact Disc/USB flashdrive which includes At the operator station with closed cab operation, vibration...

  • Page 17: Serial Number Location

    RT9130E-2 OPERATOR MANUAL INTRODUCTION SERIAL NUMBER LOCATION Refer to Figure 1-1 for the locations of the machine’s serial number. Have the serial number available whenever contacting your local distributor or Manitowoc Crane Care. Manual Cover Left Hand Frame Inside Cab 8463...
  • Page 18 INTRODUCTION RT9130E-2 OPERATOR MANUAL FIGURE 1-2 Published 3-1-2018, Control # 559-03...
  • Page 19 RT9130E-2 OPERATOR MANUAL INTRODUCTION 6018-2 FIGURE 1-3 Grove Published 3-1-2018, Control # 559-03...
  • Page 20 INTRODUCTION RT9130E-2 OPERATOR MANUAL Item Description Item Description Rope Grab Boom Sheaves Boom Auxiliary Boom Nose Hydraulic Tank Outrigger Jack Cylinder Main Hoist Outrigger Pad Auxiliary Hoist Front Axle Counterweight Fuel Tank Air Conditioning Components Fuel Water Separator Windshield Washer Fluid Container Battery Rear Axle Work Light...

  • Page 21: List Of Specifications

    RT9130E-2 OPERATOR MANUAL INTRODUCTION LIST OF SPECIFICATIONS 2nd ......2.98 3rd....... 0.95 General Engine Model .

  • Page 22: Hydraulic Pumps

    INTRODUCTION RT9130E-2 OPERATOR MANUAL Hydraulic Pumps Pump #4 Type ....... . Gear NOTE: Pump output figures are theoretical.
  • Page 23 RT9130E-2 OPERATOR MANUAL INTRODUCTION Table 1-1 Axle Weight Distribution Table CG to CL Bogie Weight Front Axle Rear Axle Description cm (in) kg (lb) kg (lb) kg (lb) Basic Unit Maximum Axle Loads Allowed at 24 km/h 40824 (90000) 40824 (90000) (15 mph) Maximum Tire &...
  • Page 24 INTRODUCTION RT9130E-2 OPERATOR MANUAL CG to CL Bogie Weight Front Axle Rear Axle Description cm (in) kg (lb) kg (lb) kg (lb) 118 mt (130 Ton), 8 Sheave Hookblock - 469.90 (185.00) 1148 (2530) 1091 (2406) 56 (124) Stowed in trough 9.0 mt (10 Ton), Headache Ball (Swivel)- 787.40 (310.00) 330 (727)

  • Page 25: Wire Rope (Hoist Cable)

    A S M E B 3 0 . 5 , f e d e r a l amount depends on the rope’s size, type, and anticipated regulations, and Manitowoc. The inspection interval shall be use. This in-process treatment will provide the finished rope...

  • Page 26: Wire Rope Inspection (Running Ropes And Pendant Cables)

    Manitowoc. Do not build lengths from individual NOTE: Wire rope may be purchased through Manitowoc components.

  • Page 27: Wire Rope Inspection/Replacement (All Wire Rope)

    National Consensus Standard as referenced by Federal Government Agencies and as recommended by Manitowoc. All wire rope will eventually deteriorate to a point where it is no longer usable. Wire rope shall be taken out of service when any of the following conditions exist: •...

  • Page 28: Installing 35X7 Class Wire Rope

    INTRODUCTION RT9130E-2 OPERATOR MANUAL Installing 35x7 Class Wire Rope Method 2 CAUTION Any cutting of this specific wire rope is not recommended. If 35x7class wire rope must be cut for any reason, it is necessary to follow the following instructions. Also, unlike other types of wire rope, the ends on this wire rope must be welded to retain the rotation resistant characteristics.
  • Page 29 RT9130E-2 OPERATOR MANUAL INTRODUCTION train the rope and help assure smooth operation during drum except the last three wraps. If this is not possible, its useful life. alternate methods must be used to assure proper tensioning of the rope on the drum. Ideally, you should run these loads with reeving that lets you place the loads on the block with all wire rope off the Grove...
  • Page 30 INTRODUCTION RT9130E-2 OPERATOR MANUAL THIS PAGE BLANK 1-16 Published 3-1-2018, Control # 559-03...

  • Page 31: Section 2

    RT9130E-2 OPERATOR MANUAL SAFETY INFORMATION SECTION 2 SAFETY INFORMATION SECTION CONTENTS Safety Messages......2-1 Personnel Handling.

  • Page 32: General

    Identifies hazards that may result in death or serious ACCIDENTS injury if the message is ignored. Following any accident or damage to equipment, the Manitowoc dealer must be immediately advised of the incident and consulted on necessary inspections and repairs. Should the dealer not be immediately available, CAUTION...

  • Page 33: Operator Qualifications

    RT9130E-2 OPERATOR MANUAL SAFETY INFORMATION operator at all times and must remain in the cab (if equipped) Ensure that all personnel working around the crane are or operator’s station while the crane is in use. thoroughly familiar with safe operating practices. You must be thoroughly familiar with the location and content of all The Operator Manual supplied with and considered part of decals on the crane.

  • Page 34: Operational Aids

    (HCAS), a safe load indicator (SLI), or lifting operations shall establish procedures for an EKS5; Manitowoc refers to these systems as a rated determining load weights and shall ascertain that the capacity limiter (RCL) throughout its Operator and Service weight of the load does not exceed the crane ratings at Manuals.

  • Page 35: Working Area Limiter (If Equipped)

    RT9130E-2 OPERATOR MANUAL SAFETY INFORMATION Two-blocking occurs when the load block (hook block, Two-blocking can be prevented. Operator awareness of the headache ball, rigging, etc.) comes into physical contact with hazards of two-blocking is the most important factor in the boom (boom nose, sheaves, boom extension, etc.). Two- preventing this condition.

  • Page 36: Crane Stability/Structural Strength

    SAFETY INFORMATION RT9130E-2 OPERATOR MANUAL CRANE STABILITY/STRUCTURAL STRENGTH To avoid death or serious injury, ensure that the crane is on a firm surface with load and crane’s configuration within capacity as shown on the crane’s Load Chart and notes. Ensure all pins and floats are properly installed and outrigger beams are properly extended before lifting on outriggers.

  • Page 37: Wind Forces

    This information has been Wind forces can exert extreme dynamic loads. Manitowoc provided to assist in determining safe operation in windy recommends that a lift not be made if the wind can cause a conditions.
  • Page 38 SAFETY INFORMATION RT9130E-2 OPERATOR MANUAL NOTE: This condition is limited to operation with the main In both cases a) and b) above, the lift may also be limited by boom on fully extended outriggers only. the projected wind area of the load Ap and by the wind drag coefficient Cd: This limit can be determined by comparing c) If V(z) is >...
  • Page 39 RT9130E-2 OPERATOR MANUAL SAFETY INFORMATION Simplified Method to Determine Maximum Permissible Wind Speed Determine 3-Second Gust 0.14 V(z) = [(z/10) + 0.4]v [m/s] Wind Speed at boom tip, 0.14 V(z) = [(z/33) + 0.4]v [mph] V(z) 13.4 m/s < V(z) < 20.1 m/s V(z) >...
  • Page 40 Use tag lines when the wind gust speed is above 13.4 m/s (30 mph) to help control the movement of the Metric, with Z [m] and V [m/s] load. Manitowoc recommends that a lift not be made if 0.14 V(z) = [(Z/10) + 0.4] x V...
  • Page 41 RT9130E-2 OPERATOR MANUAL SAFETY INFORMATION Calculation of Projected Wind Area (Ap) Wind Wind = 8 m = 24 m 25 ft 25 ft Wind Wind 10 ft 3 ft = 75 ft = 250 ft 10 ft 3 ft 8384-1 FIGURE 2-2 Determining Wind Drag Coefficient (Cd) If the exact Wind Drag Coefficient of a shape is not known,...
  • Page 42 SAFETY INFORMATION RT9130E-2 OPERATOR MANUAL Table 2-2 Wind Drag Coefficient Maximum Permissible Wind Speed If the wind resistant area of the load Awr is greater than (load) Shape the allowable wind resistant area Awr , the ratio can be (allow) used to determine a permissible wind speed V(z) for the load 1.1 to 2.0 using Table 2-3.
  • Page 43 RT9130E-2 OPERATOR MANUAL SAFETY INFORMATION Rated Load Chart Example - Metric 8383-1 FIGURE 2-3 Grove 2-13 Published 3-1-2018, Control # 559-03...
  • Page 44 SAFETY INFORMATION RT9130E-2 OPERATOR MANUAL Table 2-4 Example-Capacity Reduction Factors for Wind Speed V(z) Greater than 13.4 m/s - Metric (Only for lifting with main boom on fully extended outriggers, with or without stowed extension) For wind speed V(z) (3-second gust speed at boom tip height) V(z) > 13.4 m/s ≤ 20.1 m/s, the Reduced Capacity shall be calculated by multiplying the Published Rated Capacity by the following factors: Main Boom Length in Meters Wind Speed...
  • Page 45 RT9130E-2 OPERATOR MANUAL SAFETY INFORMATION At wind speeds greater than 13.4 m/s, it is not permissible to Load example 1.3a: lift a load greater than 12,040 kg, even if the wind resistance With large wind resistance area of the load Awr (load) area of the load is less than 14.45 m •...
  • Page 46 SAFETY INFORMATION RT9130E-2 OPERATOR MANUAL • Is the load to be lifted less than allowable load? Ratio = 1.37 8,000 kg ≤ 12,040 kg • Is Awr less than Awr (load) (allow) From Table 2-5, the maximum permissible wind speed at 19.83 m ≤...
  • Page 47 RT9130E-2 OPERATOR MANUAL SAFETY INFORMATION Rated Load Chart Example - Non-metric 8382-1 FIGURE 2-4 Grove 2-17 Published 3-1-2018, Control # 559-03...
  • Page 48 SAFETY INFORMATION RT9130E-2 OPERATOR MANUAL Table 2-6 Example-Capacity Reduction Factors for Wind Speed V(z) Greater than 30 mph - Non-metric (Only for lifting with main boom on fully extended outriggers, with or without stowed extension) For wind speed Vz (3-second gust speed at boom tip height) is greater > 30> mph ≤ 45 mph, the Reduced Capacity shall be calculated by multiplying the Published Rated Capacity by the following factors: Main Boom Length in Feet Wind Speed...
  • Page 49 RT9130E-2 OPERATOR MANUAL SAFETY INFORMATION • Is Awr less than Awr (load) (allow) 108 ft ≤ 119 ft L i f t i n g L i m i t s a t w i n d s p e e d V ( z ) > 3 0 m p h Conclusion: This load is permissible to lift in wind speed up and ≤...

  • Page 50: Lifting Operations

    SAFETY INFORMATION RT9130E-2 OPERATOR MANUAL Refer to the above Lifting Limits at wind speed V(z) injury could result from the crane tipping over or failing > 30 mph and ≤ 45 mph. Comparing the load and wind structurally from overload. resistant area to the allowable: The crane can tip over or fail structurally if: •...

  • Page 51: Counterweight

    The “balance point” for stability testing perform tilt-up panel lifting with two hoist lines poses new and according to SAE and Manitowoc criteria is a condition of different hazards than does normal lifting use. loading wherein the load moment acting to overturn the...

  • Page 52: Pile Driving And Extracting

    • All hoist hooks shall be equipped with a positive locking latch. It is not the intention of Manitowoc to recommend specific types or makes of pile driving and pile extraction equipment, Crane Inspection but rather to advise of the operational requirements to help avoid the detrimental effects that pile driving and pile •...

  • Page 53: Electrocution Hazard

    DANGER Electrocution Hazard! Thoroughly read, understand, and abide by all applicable Manitowoc cranes are not equipped with all features federal, state, and local regulations regarding operation of required to operate within OSHA 29CFR1926.1408, cranes near electric power lines or equipment.

  • Page 54: Set-Up And Operation

    SAFETY INFORMATION RT9130E-2 OPERATOR MANUAL Most overhead power lines are not insulated. Treat all Appoint a reliable and qualified signal person, equipped with overhead power lines as being energized unless you have a loud signal whistle or horn and voice communication reliable information to the contrary from the utility company equipment, to warn the operator when any part of the crane or owner.

  • Page 55: Electrical Contact

    2.0 m (6.6 ft)) at least 1.5 m (5 ft) into the any evidence of damage and all damaged parts are repaired ground. or replaced as authorized by your Manitowoc distributor or Moisten the soil around the metal rod (3) for better Manitowoc Crane Care.

  • Page 56: Personnel Handling

    ASME B30.5, Mobile and Locomotive Cranes, ASME B30.8, Floating Cranes and Floating Derricks, and in OSHA regulations 29CFR1910.180 for General Industry and 29CFR1926.1431 for Construction. Use of a Manitowoc crane to handle personnel is acceptable provided: • The requirements of the applicable national, state and local regulations and safety codes are met.

  • Page 57: Environmental Protection

    Manitowoc reminds crane owners to ensure that all safety decals are in place and legible. Manitowoc continues to urge • NEVER get on or off a moving crane.

  • Page 58: Lubrication

    RUN and move the • Consult with Manitowoc Crane Care to determine if load hydraulic controls in both directions several times. testing is required after a structural repair is performed.

  • Page 59: Tires

    Use only the hoist rope specified by Manitowoc as indicated rope. The nominal strength of a rope should never be on the crane’s Load Chart. Substitution of an alternate hoist used as its working load.

  • Page 60: Sheaves

    SAFETY INFORMATION RT9130E-2 OPERATOR MANUAL • If an operator hoists the hook block up or down too fast Broken wires; number and location. when reeved with multiple parts of line and no hook load, Reduction in diameter. the wire rope can bird cage and damage the rope. Rope stretch (elongation).

  • Page 61: Batteries

    RT9130E-2 OPERATOR MANUAL SAFETY INFORMATION Inspect the boom nose and hook block sheaves for proper • Do not short across the battery posts to check charge. operation, excessive wear, and damage every 50 hours or Short circuit, spark, or flame could cause battery weekly.

  • Page 62: Transporting The Crane

    SAFETY INFORMATION RT9130E-2 OPERATOR MANUAL required, keep hands clear of the engine fan and other on the boom, it must be secured at the tie down on the carrier moving parts while performing maintenance. to prevent swinging. Be careful of hot surfaces and hot fluids when performing When using hookblock tie downs, excessive loading can be maintenance on or around the engine.

  • Page 63: Work Practices

    RT9130E-2 OPERATOR MANUAL SAFETY INFORMATION On cranes equipped with air-operated brakes, do not attempt You must take every precaution to ensure you do not slip to move the crane until brake system air pressure is at and/or fall off the crane. Falling from any elevation could operating level.

  • Page 64: Working

    SAFETY INFORMATION RT9130E-2 OPERATOR MANUAL • Check for proper functioning of all controls and operator Never operate the crane when darkness, fog, or other aids (for example, RCL). visibility restrictions make operation unsafe. Never operate a crane in thunderstorms or high winds. •...

  • Page 65: Lifting

    RT9130E-2 OPERATOR MANUAL SAFETY INFORMATION Be sure the load is well secured and attached to the hook with rigging of proper size and in good condition. Check the hoist brake by raising the load a few inches, stopping the hoist and holding the load. Be sure the hoist brake is working correctly before continuing the lift.

  • Page 66: Hand Signals

    SAFETY INFORMATION RT9130E-2 OPERATOR MANUAL Be sure everyone is clear of the crane and work area before • Moving the crane in an area or direction in which the making any lifts. operator cannot clearly see the path of travel. Never swing over personnel, regardless of whether load is At all times use standardized hand signals (Figure 2-10) that suspended from or attached to the boom.
  • Page 67 RT9130E-2 OPERATOR MANUAL SAFETY INFORMATION FIGURE 2-10 8496-1 Grove 2-37 Published 3-1-2018, Control # 559-03...

  • Page 68: Boom Extension

    These instructions are intended to allow the crane to be placed in the most stable and secure position. However, Manitowoc recognizes that certain jobsite conditions may not permit the DANGER boom and boom extension of a crane to be fully lowered to the ground.

  • Page 69: Cold Weather Operation

    RT9130E-2 OPERATOR MANUAL SAFETY INFORMATION TEMPERATURE EFFECTS ON HYDRAULIC • Place controls in neutral position. CYLINDERS • Shut down the engine and remove the ignition key. Hydraulic oil expands when heated and contracts when • Turn the battery disconnect switch to the OFF position. cooled.

  • Page 70: Overload Inspection

    SAFETY INFORMATION RT9130E-2 OPERATOR MANUAL faulty holding valves. If leaking seals or faulty telescope cylinders. (Service Bulletin 98-036 holding valves are suspected to be the problem, applies to TMS700 and Service Bulletin G06-005A refer to Service Bulletin dealing with testing applies to RT890 and RT9130.
  • Page 71 Perform the inspections outlined in this publication ensure the proof of competence of the repaired part only, for overloads up to 50%. Contact Manitowoc Crane Care for more information. • Stop operating the crane and contact Manitowoc T h e f o l l o w i n g i l l u s t r a t i o n s m a y n o t b e a n e x a c t...

  • Page 72: Boom Inspection

    SAFETY INFORMATION RT9130E-2 OPERATOR MANUAL Boom Inspection The following checklist includes all features that can be found on Manitowoc cranes. Your crane may not have some features. 9, 10 3, 4 9, 10 Illustration for reference only. Your crane may be different.
  • Page 73 Inspect for cracked paint which could indicate twisted, 10 Paint stretched, or compressed members. The following checklist includes all features that can be found on Manitowoc cranes. Your crane may not have some features. Grove 2-43 Published 3-1-2018, Control # 559-03...

  • Page 74: Superstructure Inspection

    RT9130E-2 OPERATOR MANUAL Superstructure Inspection 9, 10 Illustration for reference only. Your crane may be different. The following checklist includes all features that can be found on Manitowoc cranes. Your crane may not have some features. 2-44 Published 3-1-2018, Control # 559-03...
  • Page 75 RT9130E-2 OPERATOR MANUAL SAFETY INFORMATION Overload less than 25% Lift Cylinder Inspect for leaking. Turntable See topic in Swing section of Check bolts for proper torque. Bearing Service Manual. See topic in Introduction section Wire Rope Inspect all for damage. of Service Manual.

  • Page 76: Carrier Inspection

    SAFETY INFORMATION RT9130E-2 OPERATOR MANUAL Carrier Inspection 5, 6 Illustration for reference only. Your crane may be different. 2-46 Published 3-1-2018, Control # 559-03...
  • Page 77 RT9130E-2 OPERATOR MANUAL SAFETY INFORMATION The following checklist includes all features that can be found on Manitowoc cranes. Your crane may not have some features. Overload less than 25% Jack Cylinders Inspect for leaking. Outrigger Inspect for deformation and cracked welds.
  • Page 78 SAFETY INFORMATION RT9130E-2 OPERATOR MANUAL THIS PAGE BLANK 2-48 Published 3-1-2018, Control # 559-03...
  • Page 79 RT9130E-2 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES SECTION 3 OPERATING CONTROLS AND PROCEDURES SECTION CONTENTS Controls and Indicators ..... 3-3 Left Turn Signal Indicator.
  • Page 80 OPERATING CONTROLS AND PROCEDURES RT9130E-2 OPERATOR MANUAL Emergency Exit ......3-23 Seat Slide Lever ......3-16 Operating Procedures.
  • Page 81 RT9130E-2 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Stowing the Mid-Extend Lock Pin ... . 3-42 Operational Aids ......3-45 Rated Capacity Limiter (RCL) System.
  • Page 82 OPERATING CONTROLS AND PROCEDURES RT9130E-2 OPERATOR MANUAL Miscellaneous Controls and Indicators..3-22 (Dual Axis Option—Not Shown) ... . . 3-15 Fuse Panel......3-22 Auxiliary Hoist Speed Selector Switch (Optional).

  • Page 83: Steering Column

    RT9130E-2 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Axle Oscillation Lockouts Operation ..3-38 Stowing the Mid-Extend Lock Pin ... . 3-42 Swinging the Boom ..... . . 3-42 General Crane Operation .

  • Page 84: Drive Axle Selector Switch

    OPERATING CONTROLS AND PROCEDURES RT9130E-2 OPERATOR MANUAL at high speed. Positioning the knob to O turns the wiper motor off and automatically returns the wiper to the parked position. Pushing the small button on the end of the lever sounds the horn.

  • Page 85: Hazard Lights Switch

    RT9130E-2 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Hazard Lights Switch Figure 3-2) pressed, press the top or bottom of the Increment/Decrement Switch to increase or decrease the The Hazard Lights Switch (6, Figure 3-2) is located on the low engine idle. front of the steering column.

  • Page 86: Cab Overhead Controls

    OPERATING CONTROLS AND PROCEDURES RT9130E-2 OPERATOR MANUAL Skylight Window Latch select 1 through 6 for forward or 1 through 3 for reverse gears. The skylight window latch (1, Figure 3-3) is at the front of the The transmission has six forward gears and three reverse window.

  • Page 87: Overhead Control Panel

    RT9130E-2 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES OVERHEAD CONTROL PANEL Heater/Air Conditioner Fan Switch The Heater/Air Conditioner Fan Switch (1, Figure 3-4) con- trols the cab fan’s speed. Fan speed controls the volume of heated (or cooled) air output of the fan. Settings are Off, Low Speed, Medium Speed, and High Speed.

  • Page 88: Hoist Rotation Indicator Display

    OPERATING CONTROLS AND PROCEDURES RT9130E-2 OPERATOR MANUAL Hoist Rotation Indicator Display Within 5 seconds the engine should rev up to 1000 to 1400 rpm. The engine will continue to run at this speed for up to 45 The disp la y is loc ate d in the f ron t o ve rhea d pane l minutes.
  • Page 89 RT9130E-2 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES When the switch is in the auto mode, the boom sections When in the manual mode the switch indicator (13) will extend in a predetermined sequence when telescoping the illuminate and the boom telescope section select switch is boom.

  • Page 90: Steering Column Indicator And Gauge Display

    OPERATING CONTROLS AND PROCEDURES RT9130E-2 OPERATOR MANUAL STEERING COLUMN INDICATOR AND GAUGE DISPLAY As a system check, the indicators will come on for two seconds when the ignition switch is turned to the RUN position. FIGURE 3-7 Figure 3-7 Item Numbers Item Description Item...

  • Page 91: Swing Brake Engaged

    If the work exceeds these limits the high A laptop computer with appropriate cable and engine or hydraulic oil temperature light will indicate when the oil electrical system software are required. Contact your local Grove distributor or Manitowoc Crane Care. Grove 3-13 Published 3-1-2018, Control # 559-03...

  • Page 92: Lcd Display

    OPERATING CONTROLS AND PROCEDURES RT9130E-2 OPERATOR MANUAL LCD Display NOTE: This lamp may also illuminate along with the Exhaust System Cleaning Required lamp or Low The LCD Display(12, Figure 3-7 and Figure 3-8) is located in DEF Level lamp (18). the steering column gauge display.

  • Page 93: Right Turn Signal Indicator

    RT9130E-2 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Right Turn Signal Indicator Start light turns OFF. This light is controlled by the engine ECM. The Right Turn Signal Indicator (16, Figure 3-7) is located in the steering column gauge display. It is a green arrow light Four-Wheel Drive Engaged that flashes when the turn signal lever is pushed up or the The Four-Wheel Drive Indicator (21, Figure 3-7) is located in...

  • Page 94: Battery Charge Indicator

    OPERATING CONTROLS AND PROCEDURES RT9130E-2 OPERATOR MANUAL Voltmeter indicator comes on, fuel should be added to the fuel tank immediately. The light will go out when the fuel tank level The Voltmeter (battery gauge) (29, Figure 3-7) is located in reaches 20% of capacity.

  • Page 95: Control Seat Assembly - Single Axis

    RT9130E-2 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES CONTROL SEAT ASSEMBLY - SINGLE AXIS 7649-4 FIGURE 3-9 Figure 3-9 Item Numbers Item Description Item Description Swing Speed Switch Main Hoist Control, Raise/ Lower Hydraulic Boost Switch Boom Lift Control Main Hoist Control (Single Axis Option) Main Hoist Speed Switch The Main Hoist Control (1, Figure 3-9) is located on the right Auxiliary Hoist Raise/Lower...

  • Page 96: Auxiliary Hoist Control (Single Axis Option)

    OPERATING CONTROLS AND PROCEDURES RT9130E-2 OPERATOR MANUAL position allows main hoist functions and energizes the Main If not equipped with an auxiliary hoist, positioning the lever Hoist High Speed Solenoid, resulting in high line speeds. forward actuates the control valve to telescope the boom out Positioning the switch to the center Off position will prevent and pulling the lever back actuates the boom to telescope in.

  • Page 97: Cab Door Release

    RT9130E-2 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES collar are engaged with the splines on the differential case from a control module. Each hoist control lever (1,4) pulses and the axle shafts and the differential assembly are locked when its hoist is running so the operator’s thumb can sense together and there is no differential action between the wheels.

  • Page 98: Luffing Jib Raise/Lower Switch (Optional)

    OPERATING CONTROLS AND PROCEDURES RT9130E-2 OPERATOR MANUAL LUFFING JIB RAISE/LOWER SWITCH SIDE CONTROL PANEL (OPTIONAL) The Luffing Jib Raise/Lower Switch (18) is located on the right armrest. It is a three position, momentary switch (Lower/ Off/Raise) that energizes a solenoid to actuate the luffing jib cylinder, it raises or lowers the jib when the Luffing Jib On/Off switch is On.

  • Page 99: Rated Capacity Limiter (Rcl) And Work Area Definition System Control Panel

    Contact your local boom down, telescope out and hoist up controls. These Grove distributor or Manitowoc Crane Care for assistance. functions were disabled when an overload condition was sensed by the RCL. It is important to read and understand...

  • Page 100: Hoist Minimum Wrap Indicator (Optional, Standard W/Ce)

    OPERATING CONTROLS AND PROCEDURES RT9130E-2 OPERATOR MANUAL Hoist Minimum Wrap Indicator (Optional, NOTE: The telescope cylinder charge system does not prevent thermal contraction of hydraulic oil due to a Standard w/CE) drop in temperature and will only prevent boom The Hoist Minimum WRAP Indicator (12, Figure 3-11) is retraction when the crane’s engine is running and located on the right side console.

  • Page 101: Foot Pedal Controls

    RT9130E-2 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES FOOT PEDAL CONTROLS FIGURE 3-13 7649-8 Figure 3-13 Item Numbers Item Description Swing Lock Pedal Swing Brake Pedal Telescope Control Foot Pedal Service Brake Foot Pedal Foot Throttle Pedal FIGURE 3-12 Swing Lock Release Lever Item Description Swing Lock Pedal...

  • Page 102: Telescope Control Foot Pedal

    OPERATING CONTROLS AND PROCEDURES RT9130E-2 OPERATOR MANUAL Telescope Control Foot Pedal Foot Throttle Pedal The Telescope Control Foot Pedal, equipped on cranes with The Foot Throttle Pedal (5, Figure 3-13) is located under the an auxiliary hoist, (3, Figure 3-13) is located on the left side Rated capacity limiter (RCL) display module, on the floor.

  • Page 103: Miscellaneous Controls And Indicators

    RT9130E-2 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES MISCELLANEOUS CONTROLS AND assembly. It contains up to 20 fuses that protect the various electrical components of the crane. INDICATORS Buzzer The buzzer (2), located behind the cab seat, sounds when the following conditions exist: •...

  • Page 104: Rated Capacity Limiter (Rcl) Emergency Override Switch And Indicator (Ce Certified Cranes)

    OPERATING CONTROLS AND PROCEDURES RT9130E-2 OPERATOR MANUAL A flashing light on the RCL display indicates the switch has Refer to the RCL Operator's Manual for more information. been activated. NOTE: Data is recorded automatically whenever the RCL is triggered or the override switch is used. Refer to the RCL Operator's Manual for more information.

  • Page 105: Operating Procedures

    RT9130E-2 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES OPERATING PROCEDURES Tires Check for severe cuts, foreign objects embedded in treads, Pre-Starting Checks and for correct inflation pressures. A tire inflation chart, providing the correct air pressures, is located in the Load A complete walk-around visual inspection of the crane Chart Book in the crane cab.
  • Page 106 • Fluids suitable to -40°C (-40°F): accordance with the procedures as provided by Manitowoc. Therefore, always ensure adequate lubrication during Arctic windshield washer fluid system warm-up and proper operation of all crane functions...
  • Page 107 This can be done by installing an air pressure minutes for initialization. Ensure the coolant, transmission sensor kit (Manitowoc part number 90037674). Contact an heater, swivel, battery heater, in-line fuel pump, in-line fuel authorized Manitowoc distributor or Manitowoc Crane Care heater, and hydraulic reservoir heater are heating properly.

  • Page 108: Crane Warm-Up Procedures

    Lubrication section the crane can occur. of your crane’s Operator Manual, by contacting your local Manitowoc distributor, or by contacting Manitowoc Crane Shift the transmission into the highest gear and increase Care directly).

  • Page 109: Hoist

    Manitowoc gear sets. distributor. Swing Drive and Turntable Bearing •...

  • Page 110: Starting Procedure

    OPERATING CONTROLS AND PROCEDURES RT9130E-2 OPERATOR MANUAL Starting Procedure of filters and small passages by wax crystals. The addition of kerosene is NOT recommended for general use. Make an under-the-hood inspection for fuel, oil, and coolant leaks, worn drive belts, and trash build-up. Battery Disconnect Switch Ensure battery disconnect switch handle (1) (Figure 3-17) is in the ON position...

  • Page 111: Warm Engine

    RT9130E-2 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES NOTE: The buzzer will sound upon turning the Ignition The buzzer will sound upon turning the Ignition Switch to START and turn off after proper engine oil Switch to START and turn off after proper engine oil pressure is reached.

  • Page 112: Crane Travel Operation

    Center the boom models are in compliance with The Manitowoc Company, over the front, turn the Swing Brake Switch to On and Inc. recommendations. The operator of the crane assumes engage the Turntable Lock Pin.

  • Page 113: Traveling - Towing/Pulling

    RT9130E-2 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Traveling — Towing/Pulling Traveling — Being Towed/Pulled Manitowoc recommends connecting to a pintle hook (if equipped) or evenly attaching to the tie-down lugs when CAUTION being towed by another vehicle., Machine Damage Hazard!

  • Page 114: Travel On Slopes

    OPERATING CONTROLS AND PROCEDURES RT9130E-2 OPERATOR MANUAL Travel on Slopes Fore-and-aft slope shall be less than or equal to 15% (8.5 degrees) for normal crane travel. Crane operators need to exercise caution whenever For fore-and-aft slope greater than 15% (8.5 operating the crane on uneven surfaces.

  • Page 115: Traveling With Jib And/Or Inserts Erected

    RT9130E-2 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Exercise caution whenever driving the crane with the boom 11 m (36 ft)/18 m (59 ft) Jib elevated. Travel with the boom elevated is permitted as long Follow the steps below when traveling with the extension as the following steps are followed: erected.

  • Page 116: Extended Travel

    OPERATING CONTROLS AND PROCEDURES RT9130E-2 OPERATOR MANUAL Traveling — Forward • Do not exceed a speed of 4 km/h (2.5 mph). • Ensure main counterweight is installed. • Position the boom over the front of the crane. CAUTION • Engage the swing brake and turntable lock pin. Machine Damage Hazard! Engage the turntable lock pin for extended travel.

  • Page 117: Traveling - Reverse

    RT9130E-2 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Position the Drive Axle Switch to either two-wheel high or four-wheel low. Lift the Transmission Shift Lever up out of its detent and WARNING push the lever to the forward (F) position, then rotate the Unintentioned Operation Hazard! Transmission Shift Lever Knob to the first (1) gear Operate the rear steer ONLY at slow speeds for added job...

  • Page 118: Four-Wheel Drive Operation

    OPERATING CONTROLS AND PROCEDURES RT9130E-2 OPERATOR MANUAL FOUR-WHEEL DRIVE OPERATION DIFFERENTIAL LOCK OPERATION (OPTIONAL) CAUTION Machine Damage Hazard! CAUTION Do not tow or pull in 1st gear with the Drive Axle Selector Unintended Operation! Switch in two-wheel drive position. Severe damage to the When using the differential lock, steering characteristics drive train will result.

  • Page 119: Operation

    RT9130E-2 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Lock the differentials only when maximum traction is NOTE: When the differentials are unlocked, the Interaxle needed on poor road or highway surfaces. Locked Indicator on the steering column display will go out. CAUTION Resume driving at a normal speed using good driving judgment.

  • Page 120: Control Lever Operation

    OPERATING CONTROLS AND PROCEDURES RT9130E-2 OPERATOR MANUAL converter via pump disconnect. Pump No. 4 is mounted on a and jib, and fully retracted outrigger beams for main boom drive pad of the engine. only. In addition, the load chart contains two on-rubber capacity charts: 360°...

  • Page 121: Proper Leveling Of The Crane

    RT9130E-2 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES A jib capacity chart and notes are included to list the Place a digital pointer level, inclinometer, carpenter capacities for the jib length, load radius, and boom angle. level, or similar type device on a machined surface such as the turntable bearing or bearing mounting surfaces.

  • Page 122: Outrigger Monitoring System (Oms) (Optional)

    OPERATING CONTROLS AND PROCEDURES RT9130E-2 OPERATOR MANUAL Outrigger Monitoring System (OMS) (Optional) The Outrigger Monitoring System (OMS) aids the operator in DANGER accurately programming the Rated Capacity Limiter (RCL) Tipping Hazard! by automatically identifying the horizontal position of each All four outrigger beams must be deployed to one of three outrigger beam.

  • Page 123: Engaging The Mid-Extend Lock Pin

    RT9130E-2 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES CAUTION Keep feet and hands clear of floats when unlocking the floats from the jacks. NOTE: Jack floats weigh approximately 45 kg (99 lb). Release the locking levers and allow the floats to drop to the ground.

  • Page 124: Elevating And Lowering The Boom

    OPERATING CONTROLS AND PROCEDURES RT9130E-2 OPERATOR MANUAL To lower the boom, push the Boom Control Lever forward, CAUTION away from the operator, and hold until the boom is lowered to Never push or pull the swing control lever through neutral the desired position.

  • Page 125: Lowering And Raising The Hoist Cable

    RT9130E-2 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Lowering and Raising the Hoist Cable To change the speed range of the hoist(s), position the applicable switch (Main Hoist Speed or optional Auxiliary Hoist Speed) to High or Low as applicable Raising and Lowering the Hydraulic Jib DANGER The normal operating range for lifting loads with the Keep the area beneath the load clear of all obstructions...

  • Page 126: Operational Aids

    OPERATING CONTROLS AND PROCEDURES RT9130E-2 OPERATOR MANUAL To raise the jib to 0 degree offset for stowage, the rated Lowering the Hydraulic Jib capacity limiter (RCL) system must be overridden. See the manufacturer’s RCL Operator manual supplied with the crane for instructions. WARNING To raise the jib at the remote stations, press the switch at the When lowering the jib, simultaneously let out the hoist...

  • Page 127: Control Lever Lockout System

    RT9130E-2 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES STOWING AND PARKING Work Area Definition allows the crane operator to describe the crane’s working area by setting up “virtual walls”. They are referred to as virtual walls because they exist in the system and are not real walls.

  • Page 128: Unattended Crane

    OPERATING CONTROLS AND PROCEDURES RT9130E-2 OPERATOR MANUAL Unattended Crane WARNING Tipping Hazard! Changing weather conditions including but not limited to: wind, ice accumulation, precipitation, flooding, lightning, etc. should be considered when determining the location and configuration of a crane when it is to be left unattended.

  • Page 129: General

    RT9130E-2 OPERATOR MANUAL SET-UP AND INSTALLATION SECTION 4 SET-UP AND INSTALLATION SECTION CONTENTS General ........4-1 Installation .

  • Page 130: Cable Reeving

    SET-UP AND INSTALLATION RT9130E-2 OPERATOR MANUAL Slowly rotate the drum, ensuring the first layer of cable is evenly wound onto the drum. Install the remainder of the cable, as applicable. CABLE REEVING NOTE: There are two types of cable (wire rope) available on this crane;...

  • Page 131: Boom Cable Reeving

    If there are any questions, contact your the welded end should be cut off. Do not weld on size local Grove Distributor or Manitowoc Crane Care. 6X37 rope. This will allow the distortion of the rope strands, caused by the bend around the wedge, to Do not mix components from different manufacturers.
  • Page 132 25.40 block system and other components during use of the crane. 1-1/8 28.58 Of the methods shown below, Manitowoc prefers that 1-1/4 31.75 method A or F be used, i.e., clipping a short piece of wire 1-3/8 38.68...
  • Page 133 RT9130E-2 OPERATOR MANUAL SET-UP AND INSTALLATION Specialty Clip Specialty Wedge Wedge Socket FIGURE 4-6 Published 3-1-2018, Control # 559-03 GROVE...
  • Page 134 SET-UP AND INSTALLATION RT9130E-2 OPERATOR MANUAL Bottom Boom Nose Sheaves To Main Hoist Upper Boom Nose Sheaves Boom Nose Dead End Hookblock Sheaves 7177-3 10 PARTS LINE 6453-3 One Part Line Using Boom One Part Line Using Boom Extension Shown at 40° Offset Extension Shown at 20°...
  • Page 135 RT9130E-2 OPERATOR MANUAL SET-UP AND INSTALLATION Bottom Boom Nose SHeaves Boom Nose Dead To Main Hoist Upper Boom Nose Sheave Aux Nose HooK Block Sheaves 16 PARTS LINE 6021-1 8 SHEAVE HOOK BLOCK Bottom Boom Nose Sheaves To Main Hoist Upper Boom Nose Sheave 1 PART LINE Aux Nose...
  • Page 136 SET-UP AND INSTALLATION RT9130E-2 OPERATOR MANUAL One Part Line Using Jib Two Part Line Using Jib 6021-4 FIGURE 4-7 continued 36 Ft (11 m) Fixed Jib Shown at 0° Offset 59 Ft (18 m) Bi-Fold Jib Shown at 0° Offset 6453-1 FIGURE 4-7 continued Published 3-1-2018, Control # 559-03...
  • Page 137 RT9130E-2 OPERATOR MANUAL SET-UP AND INSTALLATION 6453-2 FIGURE 4-7 continued Published 3-1-2018, Control # 559-03 GROVE...

  • Page 138: Anti Two Block (A2B) Switch

    SET-UP AND INSTALLATION RT9130E-2 OPERATOR MANUAL ANTI TWO BLOCK (A2B) SWITCH If a hoist rope has been reeved and two A2B switches are installed, the unused A2B switch must be locked (disabled) to allow all crane operations. Lock CAUTION If the A2B switch is locked (disabled), the hook block could hit the main boom head or extension, resulting in damage to the hook block, main boom head or extension, and hoist rope.
  • Page 139 RT9130E-2 OPERATOR MANUAL SET-UP AND INSTALLATION Machines with Main and Auxiliary Hoists Check Hoist limit switch warning light and acoustic alarm as follows: If the main boom extension or fly section is not used, then the Manually raise weight fitted on the A2B switch. As soon bridging plug must be plugged into the distributor socket on as weight is raised, the acoustic alarm should sound and the main boom and the lifting limit switch weight must be...

  • Page 140: Counterweight Removal And Installation

    SET-UP AND INSTALLATION RT9130E-2 OPERATOR MANUAL COUNTERWEIGHT REMOVAL AND Adjust the foot plates (5) with the adjusting screws (6), into or out of the counterweight support, until the INSTALLATION counterweight pads on top of the counterweight support are level. Do not exceed 5.72 cm (2.25 in). Counterweight Stand Installation Tighten jam nuts (7) against counterweight support.
  • Page 141 RT9130E-2 OPERATOR MANUAL SET-UP AND INSTALLATION 7229-1 FIGURE 4-11 Item Description Item Description Counterweight Weldment Cotter Pin Heavy Counterweight Weldment Cotter Pin Heavy Counterweight Weldment Pin Cylinder to Counterweight Pin Wear Ring Shoulder Bolt Counterweight Removal Cylinder Hitch Pin Counterweight to Hoist Structure Pin Published 3-1-2018, Control # 559-03 4-13 GROVE...
  • Page 142 SET-UP AND INSTALLATION RT9130E-2 OPERATOR MANUAL Position the crane on a firm level surface. Remove the detent pins (4) (Figure 4-12) to allow the pin removal cylinder (2) (Figure 4-12) to retract the pins on Fully extend and set the outriggers and level the crane. its rod ends.
  • Page 143 RT9130E-2 OPERATOR MANUAL SET-UP AND INSTALLATION 16. If desired, lessen the weight on the counterweight by (1) (Figure 4-11) to the auxiliary hoist structure (7) removing the two heavy counterweight weldments (2) (Figure 4-12) with the counterweight to hoist structure (Figure 4-11).

  • Page 144: Counterweight Stand Removal

    SET-UP AND INSTALLATION RT9130E-2 OPERATOR MANUAL Counterweight Stand Removal Attach an adequate lifting device with slings to the CAUTION counterweight stand (1) (Figure 4-10). Do not power the counterweight into the counterweight- to-hoist mounting pins. Loosen jam nut (7) (Figure 4-10). Rotate foot plates (5) (Figure 4-10) on the counterweight 17.

  • Page 145: Outrigger Box Removal And Installation

    RT9130E-2 OPERATOR MANUAL SET-UP AND INSTALLATION OUTRIGGER BOX REMOVAL AND INSTALLATION WARNING Bleed Valve Operation Tipping Hazard! The manual bleed off pressure valve (Figure 4-13) is located When lifting the outrigger box while on rubber, the boom on the back of the right rear fender. The purpose of the valve must be fully retracted and limited to a 6 m (20 ft) is to reduce the effort required to separate and connect the maximum radius.

  • Page 146: Installation

    SET-UP AND INSTALLATION RT9130E-2 OPERATOR MANUAL FIGURE 4-14 8463 Use the remote mounted pinning cylinder control box Install the carrier hydraulic quick disconnects to the (Figure 4-14) located on either the left front or the right external connections of the outrigger. rear side of the carrier and perform the following: Lower the outrigger box and align the pinning (power) Position and hold the PIN ENABLE switch to the ON...

  • Page 147: Removing And Installing The Swingaway Jib

    RT9130E-2 OPERATOR MANUAL SET-UP AND INSTALLATION REMOVING AND INSTALLING THE Ensure the pin (9) and retaining pin (1) attaching the fly section to the guide rail bracket (Detail B) (Figure 4-15) SWINGAWAY JIB is in place. At the fly section sheave end (Detail D) (Figure 4-15) swivel the catch hook (32) out to release the latch allowing the 11 m (36 ft) section to separate from the fly DANGER...

  • Page 148: Installation

    SET-UP AND INSTALLATION RT9130E-2 OPERATOR MANUAL Remove the pins out of the lower and upper anchor lugs and anchor fittings. Install both attach pins into holders on the base of the jib and secure with retainer clips. WARNING Crushing Hazard! When erecting the swingaway, ensure that all personnel DANGER and equipment are kept clear of the swing path.
  • Page 149 RT9130E-2 OPERATOR MANUAL SET-UP AND INSTALLATION DETAIL C DETAIL B DETAIL A DETAIL D View Taken From Boom Side. Boom 11 m (36 ft) Jib Front Stowage Not Shown For Clarity. Bracket Boom Cutaway For Clarity 11 m (36 ft) Jib DETAIL A FIGURE 4-15 Published 3-1-2018, Control # 559-03...
  • Page 150 SET-UP AND INSTALLATION RT9130E-2 OPERATOR MANUAL Item Description Item Description 11 m (36 ft) Boom Extension Base Section Fly Sheave Connection 7 m (23 ft) Boom Extension Fly Section Lever Fly Rear Stowage Bracket Spring Pin Base Extension Sheave Pressure Spring Guide Rail Retaining Pin Fly Sheave...
  • Page 151 RT9130E-2 OPERATOR MANUAL SET-UP AND INSTALLATION 7 Meter Section Jib Shown in Stowed Position Boom 13,14 11 Meter Section Out Position DETAIL B In Position DETAIL C FIGURE 4-15 continued Published 3-1-2018, Control # 559-03 4-23 GROVE...
  • Page 152 SET-UP AND INSTALLATION RT9130E-2 OPERATOR MANUAL 7 m (23 Ft) Section (Fly) Sheave Connection Between Fly Nose and 11 m (36 ft) Section DETAIL D FIGURE 4-15 continued Item Description Item Description Retaining Clips Retaining Pin Mounting Plate Plate Eye Bolt Rear Extension Support Bracket Vertical Adjusting Bolts Guide Rail...

  • Page 153: Connecting And Disconnecting Hydraulic Boom Extension

    RT9130E-2 OPERATOR MANUAL SET-UP AND INSTALLATION At the rear stowage support bracket, insert the pins Unwind the hoses on the lattice extension. (16a) and retaining clips stowed in the 7 m (23 ft) section Remove the dust caps from the couplings on the lattice stowage lugs and into the connection between the 11 m extension and the drum hoses.

  • Page 154: Disconnecting

    SET-UP AND INSTALLATION RT9130E-2 OPERATOR MANUAL Swingaway Mounting Adjustment Establish Electrical Connection Between Boom Extension and Anti-Two Block Switch Refer to (Figure 4-15). NOTE: The anti-two block switch supplied with the jib is Set the 11 m (36 ft) section with the 7 m (23 ft) section used for operation of the 11 m (36 ft) and 59 ft stowed on the side, on cribbing.
  • Page 155 They will then have the correct center of gravity. Use only lifting gear with sufficient load bearing capacity. Have the adjustment of the jib carried out only by your local Grove Distributor or Manitowoc Crane Care. Serial Numbers On the 8 m (26 ft) Inserts w1519a...

  • Page 156: Assembly Of Jibs

    SET-UP AND INSTALLATION RT9130E-2 OPERATOR MANUAL Assembly of Jibs The designations 11 m (36 ft) section, 7 m (23 ft) section and 8 m (26 ft) insert have been adapted to NOTE: The lengths of and 34 m (112 ft) 26 m (85 ft) these lengths.

  • Page 157: Installing/Removing 8 M (26 Ft) Inserts

    RT9130E-2 OPERATOR MANUAL SET-UP AND INSTALLATION 10. Fold out deflection sheaves on all sections, refer to • For 85 ft jib one 8 m (26 ft) section Folding Out/In the Deflection Sheaves on the 8 m (26 ft) • For 112 ft jib both 8 m (26 ft) sections Sections, page 4-32.
  • Page 158 SET-UP AND INSTALLATION RT9130E-2 OPERATOR MANUAL Fold out deflection sheaves on all sections, refer to Removing 8 m (26 ft) Inserts Folding Out/In the Deflection Sheaves on the 8 m (26 ft) Sling the 8 m (26 ft) insert on an auxiliary crane and lift it Sections, page 4-32.

  • Page 159: Hydraulic Connection On The Boom Inserts

    RT9130E-2 OPERATOR MANUAL SET-UP AND INSTALLATION Hydraulic Connection on the Boom Inserts The hydraulic connection is required for raising and lowering the hydraulic jib. If the hydraulic connections for the hose drum were separated on the left side, they have to be re- established.

  • Page 160: Folding Out/In The Deflection Sheaves On The 8 M (26 Ft) Sections

    SET-UP AND INSTALLATION RT9130E-2 OPERATOR MANUAL Folding Out Deflection Sheave Hold the deflection sheave by the strut and remove the pin from the bore. Fold the deflection sheave up and secure it by inserting the pin into the bore. Secure the pin with a retaining clip. CAUTION Make sure the deflection sheave is in the raised position anytime the boom extension is erected.

  • Page 161: Setting Folding Swingaway Extension Offset

    RT9130E-2 OPERATOR MANUAL SET-UP AND INSTALLATION Removing the Hoist Cable Extend and set outriggers. Swing boom over front and position above horizontal. Reverse sequence of operations to remove hoist cable. Block under tip of extension assembly section. Setting Folding Swingaway Extension Offset To set offset from a lesser to higher degree, perform the following procedures (Figure 4-26).
  • Page 162 SET-UP AND INSTALLATION RT9130E-2 OPERATOR MANUAL Pin Assembly Mast Assembly Shown At 0° Offset 6568-2 To obtain maximum degree offset, remove Offset pin and stow in lug. Link Offset Link 6568-4 Shown At 20 ° Offset 6568-3 Shown At 40 ° Offset FIGURE 4-26 position.

  • Page 163: General

    In areas of extreme Potentially harmful waste used in Manitowoc cranes includes conditions, the service periods and lubrication specifications — but is not limited to — oil, fuel, grease, coolant, air sh ould be alt ere d t o me et ex is tin g c on dit io ns.
  • Page 164 MAINTENANCE AND LUBRICATION RT9130E-2 OPERATOR MANUAL local Manitowoc Cranes distributor or Manitowoc Crane Care. CAUTION Lube intervals are to be used as a guideline only. Actual lube Possible Equipment Damage! intervals should be formulated by the operator to correspond according to conditions such as continuous duty cycles and/ Chassis grease lubricants must not be applied with air or hazardous environments.

  • Page 165: Standard Lubricants

    -9°C (15°F). Refer to TABLE 5-1: for a list of the Standard lubricants are used on all Manitowoc cranes unless recommended standard lubricants. the crane is ordered with a cold weather package. These TABLE 5-1: Standard Lubricants/Fluids [Down to -9°C (15°F)]...

  • Page 166: Arctic Lubricants And Conditions

    Down to -40°C (-40°F) Package bands. Therefore, always check with an authorized Manitowoc distributor or Manitowoc Crane Care if in doubt of • Coolant heater (to circulate warm coolant through the suitability of a specific fluid or lubricant.
  • Page 167 RT9130E-2 OPERATOR MANUAL MAINTENANCE AND LUBRICATION TABLE 5-2: Cold Weather Lubricants/Fluids [Down to -29°C (-20°F)] Recommended Lubricant Lubricant/Fluid Grove Spec. Type Grade Classification Axle Gear Oil Petro-Canada Traxon E Syn- thetic CITGO, Syntetic Gear Lube 6829014058 Eaton, Roadranger EP 75W-90 Mobil, Mobilube SCH Shell, Spirax S Sunoco Duragear EP...
  • Page 168 MAINTENANCE AND LUBRICATION RT9130E-2 OPERATOR MANUAL TABLE 5-3: Cold Weather Lubricants/Fluids [Down to -40°C (-40°F)] Recommended Lubricant Lubricant/Fluid Grove Spec. Type Grade Classification Axle Gear Oil Petro-Canada Traxon E Syn- thetic CITGO, Syntetic Gear Lube 6829014058 Eaton, Roadranger EP 75W-90 Mobil, Mobilube SCH Shell, Spirax S Sunoco Duragear EP...

  • Page 169: Surface Protection For Cylinder Rods

    It is recommended that all exposed cylinder rods be protected using Boeshield® T-9 Premium Metal Protectant. RODS Manitowoc Crane Care has Boeshield® T-9 Premium Metal Steel cylinder rods include a thin layer of chrome plating on Protectant available in 12 oz. aerosol cans by ordering part their surfaces to protect them from corroding.

  • Page 170: Lubrication Points

    CraneLUBE lube requirements is to maintain a job log indicating crane Manitowoc highly recommends the use of CraneLUBE usage. The log must use the engine hourmeter to ensure l u b r i c a n ts t o i n c r e a s e y o u r c r a n e ’s r e l i a b i l i t y a n d coverage of lube points that will receive attention based on performance.

  • Page 171: Steering And Suspension

    RT9130E-2 OPERATOR MANUAL MAINTENANCE AND LUBRICATION Steering and Suspension Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity EP-MPG Extreme Until Steer Cylinder Pressure Figure 5-1 grease 500 hours or 3 months 8 grease fittings Pivot Pins Multipurpose extrudes Grease...
  • Page 172 MAINTENANCE AND LUBRICATION RT9130E-2 OPERATOR MANUAL Other Side 7117-11 8459-1 FIGURE 5-1 5-10 Published 3-1-2018, Control # 559-03...

  • Page 173: Axles

    RT9130E-2 OPERATOR MANUAL MAINTENANCE AND LUBRICATION Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Axles • Check level every GL-5 500 hours or 3 Extended 130.2 pints Fill to bottom of hole months Differentials Figure 5-2 Service Interval (62 l) in housing on the...
  • Page 174 MAINTENANCE AND LUBRICATION RT9130E-2 OPERATOR MANUAL 8459-2 8459-6a FIGURE 5-2 5-12 Published 3-1-2018, Control # 559-03...

  • Page 175: Drive Train

    RT9130E-2 OPERATOR MANUAL MAINTENANCE AND LUBRICATION Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Drive Train EO-15W/40 21 qt Engine Oil (20 l) • Through fill pipe • Check level every 10 SAE 15W-40 to FULL mark on a.
  • Page 176 MAINTENANCE AND LUBRICATION RT9130E-2 OPERATOR MANUAL 8459-3 8459-4 8428 7117-14 7117-19 7117-30 FIGURE 5-3 5-14 Published 3-1-2018, Control # 559-03...

  • Page 177: Drive Train (Continued)

    RT9130E-2 OPERATOR MANUAL MAINTENANCE AND LUBRICATION Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Drive Train (continued) Clean strainer screen Close shutoff valves. Coolant Strainer after first 100 hours and Figure 5-4 Unscrew hex plug to (Cab Heater) every 2000 hours or 12 clean filter.
  • Page 178 MAINTENANCE AND LUBRICATION RT9130E-2 OPERATOR MANUAL 24a (Tier 3) 7117-12 7117-31 24a (Tier 4) Other Side 7117-30 7117-28 FIGURE 5-4 5-16 Published 3-1-2018, Control # 559-03...

  • Page 179: Turntable

    RT9130E-2 OPERATOR MANUAL MAINTENANCE AND LUBRICATION Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Turntable • Check and fill every GL-5 50 hours Extended 5.28 qt Turntable Gear Fill until oil is at • Drain and fill after Figure 5-5 Service Interval (4.9 l)
  • Page 180 MAINTENANCE AND LUBRICATION RT9130E-2 OPERATOR MANUAL 7117-4 Other Side 7117-5 7117-9 FIGURE 5-5 5-18 Published 3-1-2018, Control # 559-03...

  • Page 181: Cab Tilt

    RT9130E-2 OPERATOR MANUAL MAINTENANCE AND LUBRICATION Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Cab Tilt EP-MPG Extreme Until Cab Tilt Cylinder Pressure Figure 5-6 grease 500 hours or 3 months 2 grease fittings Pivot Pins Multipurpose extrudes Grease...
  • Page 182 MAINTENANCE AND LUBRICATION RT9130E-2 OPERATOR MANUAL 7117-10 7117-17 FIGURE 5-6 5-20 Published 3-1-2018, Control # 559-03...

  • Page 183: Outriggers

    RT9130E-2 OPERATOR MANUAL MAINTENANCE AND LUBRICATION Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Outriggers EP-MPG Extreme Pressure Multipurpose Grease. Note: Brush lubricant on Outrigger Beams Figure 5-7 (Down to -9°C 50 hours or 1 week bottom of outrigger (15°F) use beams...
  • Page 184 MAINTENANCE AND LUBRICATION RT9130E-2 OPERATOR MANUAL 7117-29 FIGURE 5-7 5-22 Published 3-1-2018, Control # 559-03...

  • Page 185: Boom (Continued)

    RT9130E-2 OPERATOR MANUAL MAINTENANCE AND LUBRICATION Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Boom EP-MPG Extreme Pressure Multipurpose Grease. Note: Until Upper Lift Figure 5-8 (Down to -9°C greases 500 hours or 3 months 1 grease fittings Cylinder Pin (15°F) use extrudes...
  • Page 186 MAINTENANCE AND LUBRICATION RT9130E-2 OPERATOR MANUAL Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity WARNING Crane Setup for Items 74 & 75: Crane to be set up on firm level surface with fully extended outriggers and 40,000 lb counterweight installed.
  • Page 187 RT9130E-2 OPERATOR MANUAL MAINTENANCE AND LUBRICATION 7117-27 6692-1 7117-23 7117-26 Other Side Other Side 7117-2 7117-5 6692-2 FIGURE 5-8 5-25 Published 3-1-2018, Control # 559-03 GROVE...

  • Page 188: Boom (Continued)

    MAINTENANCE AND LUBRICATION RT9130E-2 OPERATOR MANUAL Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Boom (continued) WARNING Crane Setup for Items 76, 77, 78: Crane to be set up on firm level surface with fully extended outriggers and 40,000 lb counterweight installed.
  • Page 189 RT9130E-2 OPERATOR MANUAL MAINTENANCE AND LUBRICATION 7117-39 7117-21 7117-40 6692-2 6692-1 FIGURE 5-9 5-27 Published 3-1-2018, Control # 559-03 GROVE...
  • Page 190 MAINTENANCE AND LUBRICATION RT9130E-2 OPERATOR MANUAL Lube Point Approved Lube Item Figure No. Lube Interval Application Description Lubricant Capacity Boom (continued) EP-MPG Extreme Pressure Multipurpose Grease. Note: Until Boom Pivot Shaft Figure 5-10 (Down to -9°C grease 250 hours or 3 months 4 grease fittings (15°F) use extrudes...
  • Page 191 RT9130E-2 OPERATOR MANUAL MAINTENANCE AND LUBRICATION 7117-7 7117-21 7117-18 FIGURE 5-10 5-29 Published 3-1-2018, Control # 559-03 GROVE...

  • Page 192: Hoist

    MAINTENANCE AND LUBRICATION RT9130E-2 OPERATOR MANUAL Lube Point Approved Lube Item Figure No. Lube Interval Application Description Lubricant Capacity Hoist • Check and fill every AGMA 50 hours or weekly Extreme Oil level must be 22 qt Main Hoist Figure 5-11 Pressure Gear visible in the sight •...
  • Page 193 RT9130E-2 OPERATOR MANUAL MAINTENANCE AND LUBRICATION 7117-18 Fill Access FIGURE 5-11 5-31 Published 3-1-2018, Control # 559-03 GROVE...

  • Page 194: Hydraulic

    "milky" with only a small layer of transparent oil on top. If the "milky” appearance was due to air foaming, it will dissipate and the oil should closely match the fresh oil. Should you have any questions, please contact your local authorized Manitowoc distributor.
  • Page 195 RT9130E-2 OPERATOR MANUAL MAINTENANCE AND LUBRICATION 7117-41 7117-15 FIGURE 5-12 5-33 Published 3-1-2018, Control # 559-03 GROVE...

  • Page 196: Diesel Exhaust Fluid (Def)

    MAINTENANCE AND LUBRICATION RT9130E-2 OPERATOR MANUAL Lube Point Approved Lube Item Figure No. Lube Interval Application Description Lubricant Capacity Diesel Exhaust Fluid (DEF) 10 gal (38 Fill when level is low DEF Tank Figure 5-13 80019225 per indicator. NOTE: Use caution when adding Diesel Exhaust Fluid (DEF) to avoid spills during vehicle fill-up. CAUTION: DEF is corrosive to certain metals and paint and should be washed off with mild soap and water if spilled.
  • Page 197 RT9130E-2 OPERATOR MANUAL MAINTENANCE AND LUBRICATION FIGURE 5-13 5-35 Published 3-1-2018, Control # 559-03 GROVE...

  • Page 198: Instructions For Accessing Lubrication Points On Boom

    MAINTENANCE AND LUBRICATION RT9130E-2 OPERATOR MANUAL Table 5-1Accessing Lubrication Points on Boom Auto Manual Inner Center Outer Item Boom Section Access Location Mode Mode Mid% Mid% Mid% Inner Large hole in center & outer mid Inner Large hole in inner mid Outer mid &...

  • Page 199: Carwell® Rust Inhibitor

    Protecting Cranes From Rusting minimize the harmful effects of corrosion. Manitowoc Crane Group's cranes are manufactured to high Exercise special care and increase the frequency of quality standards, including the type of paint finish cleanings if the crane is operated: demanded by today's industry.

  • Page 200: Inspection And Repair

    Cover all bare metal with a primer that is compatible with necessary. the original paint finish and allow to dry thoroughly. Please contact Manitowoc Crane Care should you have any • Prepare the surface prior to applying the finish coat of questions.
  • Page 201 RT9130E-2 OPERATOR MANUAL MAINTENANCE AND LUBRICATION unpainted fasteners and hardware, valves, slew ring • All hardware, clips, pins, hose connections not painted fasteners and all bare metal surfaces. will have treatment applied. • Boom applications areas are; pivot pins, hose ends and fittings, jib pins and shafts, all bare metal surfaces, headache ball pins/ hook block pins and fasteners.
  • Page 202 MAINTENANCE AND LUBRICATION RT9130E-2 OPERATOR MANUAL 8463-1 THIS PAGE BLANK FIGURE 5-13 8463 5-40 Published 3-1-2018, Control # 559-03...
  • Page 203 RT9130E-2 OPERATOR MANUAL MAINTENANCE AND LUBRICATION Item Description Boom Nose Pins, Clips Item Description O/R Pins, Clips O/R Hose Connections Hook block Tiedown Cable Counterweight Removal Hoses O/R Beam Wear Pad Adjustment Hardware Hoist Tension Springs Hook Block\Headache Ball Mirror Mounting Hardware Entire underside of unit Hoist Hose Connections Turntable Bearing Fasteners...
  • Page 204 MAINTENANCE AND LUBRICATION RT9130E-2 OPERATOR MANUAL THIS PAGE BLANK 5-42 Published 3-1-2018, Control # 559-03...
  • Page 205 RT600E OPERATOR’S MANUAL OPERATOR MANUAL ALPHABETICAL INDEX A/C Heater, Climate Control ..........3-19 Accidents .
  • Page 206 OPERATOR MANUAL RT600E OPERATOR’S MANUAL Seat Frame Slide Lever ..........3-19 Seat Slide Lever .

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