Doosan DX60R Shop Manual page 411

Reassembly of Starter Motor
1. Apply appropriate starter bendix grease (obtain locally) to
the pinion shaft. Reassemble the pinion shaft (5, Figure
368), pinion clutch assembly (1, Figure 368), return spring
(4, Figure 368) and pinion stop (3, Figure 368). Reinstall
the retaining ring (2, Figure 368) in the groove in the pinion
shaft. Slide the piston stop over the retaining ring.
2. Reinstall the pinion clutch assembly into the bearing
retainer assembly.
3. Reinstall the bearing retainer assembly and pinion
assembly to the gear housing. Reinstall and tighten the
three M4 bolts.
4. Apply a small amount of high temperature lithium grease
(obtain locally) to the sliding portions of the shift lever (1,
Figure 369). Reassemble the torsion spring (2, Figure
369), shift lever and dust cover(s) (3, Figure 369), plunger
(4, Figure 369) and magnetic switch assembly (5, Figure
369).
5. Reassemble the magnetic switch assembly to the gear
housing. Pry the pinion away from the gear housing to
allow installation of the magnetic switch assembly (Figure
370).
6. Secure the magnetic switch assembly to the gear housing
using the two M6 bolts.
7. Carefully install the armature assembly (1, Figure 371) into
the field coil assembly (2, Figure 371).
Engine
Figure 368
Figure 369
Figure 370
Figure 371
SP001693
Page 231