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Doosan DX190W Manuals
Manuals and User Guides for Doosan DX190W. We have
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Doosan DX190W manual available for free PDF download: Operation And Maintenance Manual
Doosan DX190W Operation And Maintenance Manual (315 pages)
Brand:
Doosan
| Category:
Excavators
| Size: 33.12 MB
Table of Contents
Table of Contents
3
To the Operator of Aexcavator
7
Location of Safety Labels
11
Summary of Safety Precautions for Lifting in Digging Mode
19
Unauthorized Modifications
20
General Hazard Information
20
Before Starting Engine
29
Machine Operation
33
Maintenance
39
Battery
47
Towing
49
Shipping and Transportation
50
Excavator Rated Lift Capacity Tables
51
Operating Controls
69
Component Locations
72
Operator's Area
74
Operational Controls and Panels
76
Instrument Panel
77
Instrument Panel
94
Figure 49
95
Fuel Gauge
95
Engine Coolant Temperature
96
Hydraulic Oil Temperature
96
Digital Clock
97
Hour Meter
97
Information Area
97
Multifunction Gauge and Graphic
97
Charge Warning Light
98
Engine Coolant Temperature
98
Engine Oil Pressure Warning
98
Engine Check Warning Light
99
Parking Brake Indicator Light
99
Preheat Indicator Light
99
Multifunction Gauge and Graphic Information
100
Mode Selector Buttons
106
Power Mode Selector Button
106
Trenching Mode Selector Button
106
Auto Idle Selector Button
107
Flow Control Button
107
Setting Main Menu
108
Up Arrow Button
108
Display Selector Button
109
Down Arrow Button
109
Selection Button
109
Flow Control
117
Operation Selection Display
119
Heater and Air Conditioner Control Panel
121
Stereo
127
Miscellaneous Electrical Devices
129
Seat Adjustment
131
Ceiling Cover
135
Front Windows
136
Door Side Latch
138
Ashtray
139
Cabin Storage Compartments
139
Hanger
140
Sun Visor
140
Cup Holder
141
Door Window Holder
141
Emergency Glass Breaking Tool
141
Miscellaneous Access Covers and Doors
142
Swing Lock Pin and Mechanism
144
Wheel Chocks
144
Operation
145
To Handle a New Excavator
145
Starting and Stopping the Engine
146
Safety Lever
158
Travel
159
Operating Instructions
167
Operating Precautions
174
Parking Excavator
179
Towing Procedure
180
Hydraulic Breaker
182
Adjusting the Pump Flow
187
Operating Techniques
190
Operation under Unusual Conditions
192
Inspection, Maintenance and Adjustment
197
Preventive Maintenance
197
Preliminary Work Machine Setup for Maintenance
200
Table of Recommended Lubricants
202
Fluid Capacities
204
Lubrication and Service Chart
204
Maintenance Intervals
208
Service Item
209
Grease Boom, Arm and Front Attachment Pins (for First 100 Hours)
211
Grease Dozer Blade Pins
211
Grease Outrigger Pins
211
Hour / Daily Service
211
Inspect All Tires for Correct Tire Pressure and Signs of Damage or Abnormal Wear
211
Check Engine Oil Level
212
Check Level of Hydraulic Oil Tank
212
Check for Leaks in Hydraulic System
214
Check Fuel Level
214
Check for Leaks in Fuel System
215
Check Fuel Prefilter and Drain Water as Required
215
Check Oil Level of Swing Reduction Device
215
Check Cooling System and Refill as Required
217
Clean Dust Net in Front of Oil Cooler and Intercooler
217
Check Level of Window Washer Liquid
218
Inspect Bucket Teeth and Side Cutters for Signs of Wear
218
Inspect Cooling Fan Blade
218
Check Air Intake System
219
Check Operation of All Switches
219
Inspect Seat Belt for Proper Operation
219
Inspect Structure for Cracks and Faulty Welds
219
Check Operation of All Controls
220
Check Operation of All Exterior Lights, Horn and Control Console Indicator and Monitor
220
Start Engine, Check Starting Ability, and Observe Exhaust Color at Start-Up and at Normal
220
Grease Boom, Arm and Front Attachment Pins
221
Hour / Weekly Service
221
Perform All 10 Hour / Daily Service Checks
221
Grease Swing Bearing
222
Grease Dozer Blade Pin
223
Grease Outrigger Pins
223
Change Engine Oil and Filter (after First 50 Hours)
224
Check Engine Fan Belt for Cracks, Wear and Correct Tension (after First 50 Hours)
224
Drain Water and Sediment from Fuel Tank
224
Grease Front Axle Pin
224
Inspect for any Loose or Missing Nuts and Bolts
224
Grease Arm and Front Attachment Pins
225
Hour Service
225
Perform All 10 Hour / Daily and 50 Hour Service Checks
225
Check Engine Fan Belt for Cracks, Wear and Correct Tension
227
Check Engine Fan Belt Wear
228
Change Breaker Filter Element (Optional)
229
Change Pilot Filter (after First 250 Hours)
229
Change Swing Reduction Device Oil (Drain and Refill after First 250 Hours)
229
Replace Full Flow Hydraulic Oil Filter (after First 250 Hours)
229
Change Brake Filter (after First 250 Hours)
230
Check Fluid Levels in Batteries and Battery Charge Levels
230
Inspect for any Loose or Missing Nuts and Bolts
230
Inspect Fuel System Hose Clamps
230
Inspect Pins and Bushings of Front End Attachments for Signs of Wear
230
Grease Swing Gear and Pinion
231
Hour / 3 Month Service
231
Perform All Daily, 50 and 250 Operating Hour Service Checks
231
Change Engine Oil and Filter
232
Clean Air-Conditioning Outer Filter
233
Check and Clean Air-Conditioning Inner Filter
234
Clean Radiator, Oil Cooler, Intercooler, Fuel Cooler and Air Conditioner Condenser Core
235
Grease Drive Shaft
236
Clean Outer Filter of Air Cleaner
237
Grease Front Axle Steering Knuckle (2 X 2 Points, 4 Points)
237
Change of Fuel Prefilter
239
Change Fuel Filter
240
Drain and Refill Front Axle Case Oil
241
Drain and Refill Hub Reduction Gear Oil
241
Drain and Refill Rear Axle Case Oil
241
Drain and Refill Transmission Fluid
241
Grease Swing Reduction Device
242
Hour / 6 Month Service
242
Change Pilot Filter
244
Change Brake Filter
245
Change Air-Conditioning Outer Filter
246
Check Air Conditioner Refrigerant
247
Check and Adjust Engine
248
Change Swing Reduction Device Oil
249
Hour / Yearly Service
249
Replace Outer and Inner Air Cleaner Elements
250
Change Radiator Coolant
251
Hydraulic Oil Exchange and Suction Strainer Cleaning
252
Hour / Biennial Service
257
Hour / Six Year Service
258
Air-Conditioning System
259
Important
260
Inspection of Bolt and Nut Tightening Elements
260
Fan Side
261
Joint Bolt & Nut between Engine Mounting Bracket and Frame
261
Pump Side
261
Radiator Mounting Bolt 16 4 24 27 264
262
Tightening Bolt for Hydraulic Oil Tank 16 4 24 27 264
262
Tightening Bolt for Pump 10 12
262
Tightening Bolt for Battery 10 2
263
Tightening Bolt for Control Valve
263
Tightening Bolt for Swing Motor
263
Tightening Bolt for Swing Reduction Device
263
Joint Bolt with Cab Mounting Rubber and 11 Frame 10 20 17 6.5 64
264
Joint Bolt with Cab Mounting Rubber and Cab
264
Joint Bolt with Swing Bearing and Bottom Frame
264
Joint Bolt with Swing Bearing and Upper Frame
264
Tightening Bolt for Propeller Shaft
265
Tightening Bolt for Ram Cylinder
265
Tightening Bolt for Rear Axle
265
Tightening Bolt for Travel Motor
265
Breaker Filter (Optional)
266
Front Pin Mounting Bolt
266
Tightening Bolt for Center Joint
266
Tire Wheel Nut
266
Bucket
268
Electrical System
271
Engine Cooling System
275
Fuel Transfer Pump (Option)
277
Handling of Accumulator
280
Tires and Wheels
282
Venting and Priming Hydraulic System
287
Maintenance in Special Conditions
290
Long Term Storage
291
Transportation
293
Short Distance Self-Powered Travel
294
Trailer Loading/Unloading Procedures
295
Engine
297
Troubleshooting
297
Hydraulic System
299
Electrical System
300
Swing System
300
Travel System
301
Steering
302
Brakes
303
Specification
305
Overall Dimensions
307
Working Range
309
Index
311
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