L3560, L4060, L4760, L5060, L5460, L6060, WSM
(Continued)
More than 35 % contact area on the gear tooth surface.
The center of tooth contact at 1/3 of the entire width from the
small end.
Replace the adjusting shim (2) with thicker one to move the
spiral bevel pinion shaft backward.
For move the spiral bevel gear rightward, reduce right side shim
(5) and add shim (6) of the same thickness as the right side to left
side.
Replace the shim (2) with a thinner one to move the spiral bevel
pinion shaft forward.
For move the spiral bevel gear leftward, reduce left side shim (6)
and add shim (5) of the same thickness as the left side to right side.
Repeat above until the proper tooth contact and backlash are
achieved.
(A) Proper Contact
(B) Shallow Contact
(C) Heel Contact
Clearance between Differential Case Bore (Differential Case
Cover Bore) and Differential Side Gear Boss
1. Measure the bore I.D. of the differential case and differential
case cover.
2. Measure the differential side gear boss O.D. and calculate the
clearance.
3. If the clearance exceeds the allowable limit, replace them.
Clearance between
Factory specification
differential case bore and
differential side gear
Allowable limit
boss
Differential case bore
Factory specification
I.D.
Differential side gear
Factory specification
boss O.D.
Clearance between
Factory specification
differential case cover
bore and differential side
Allowable limit
gear boss
Differential case cover
Factory specification
bore I.D.
Differential side gear
Factory specification
boss O.D.
3-S128
TRANSMISSION
(D) Deep Contact
(E) Toe Contact
9Y1210824TRS0141US0
0.050 to 0.151 mm
0.0020 to 0.00594 in.
0.35 mm
0.014 in.
40.500 to 40.550 mm
1.5945 to 1.5964 in.
40.388 to 40.450 mm
1.5901 to 1.5925 in.
0.050 to 0.151 mm
0.0020 to 0.00594 in.
0.35 mm
0.014 in.
40.500 to 40.550 mm
1.5945 to 1.5964 in.
40.388 to 40.450 mm
1.5901 to 1.5925 in.
9Y1210824TRS0142US0
KiSC issued 03, 2016 A