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TO THE READER This Workshop Manual has been prepared to provide servicing personnel with information on the mechanism, service and maintenance of KUBOTA Tractor STα-30 and STα-35. It is divided into two parts, “Mechanism” and “Servicing” for each section. Mechanism Information on the construction and function are included.
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STα-30 · STα-35, WSM SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS SAFETY FIRST This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and decals on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to repair or use this unit.
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STα-30 · STα-35, WSM SAFETY INSTRUCTIONS SAFETY STARTING • Do not start the engine by shorting across starter terminals or bypassing the safety start switch. • Do not alter or remove any part of machine safety system. • Before starting the engine, make sure that all shift levers are in neutral positions or in disengaged positions.
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STα-30 · STα-35, WSM SAFETY INSTRUCTIONS VENTILATE WORK AREA • If the engine must be running to do some work, make sure the area is well ventilated. Never run the engine in a closed area. The exhaust gas contains poisonous carbon monoxide. PREVENT ACID BURNS •...
STα-30 · STα-35, WSM SAFETY INSTRUCTIONS SAFETY DECALS The following safety decals are installed on the machine. If a decal becomes damaged, illegible or is not on the machine, replace it. The decal part number is listed in the parts list. KiSC issued 11, 2006 A...
SPECIFICATIONS Model STα-30 STα-35 PTO power 17.3 kW (23.5 PS) 21.0 kW (28.5 PS) Maker KUBOTA Model D1463-M-ST D1703-M-ST Type ETVCS, Indirect Injection. Vertical, water-cooled, 4-cycle diesel Number of cylinders 82 × 92.4 mm (3.23 × 3.64 in.) 87 × 92.4 mm (3.43 × 3.64 in.)
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Revolution 540 / 2673 min (rpm), 800 / 2738 min (rpm) PTO system PTO shaft USA No. 5 (KUBOTA 10-tooth) involute spline Mid. Revolution 1700 / 2710 min (rpm), 2500 / 2755 min (rpm) Note : * Manufacture’s estimate the company reserves the right to change the specifications without notice.
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STα-30 · STα-35, WSM TRAVELLING SPEED TRAVELLING SPEED Model STα-30 · STα-35 Tire size (Rear) 9.5-22 12.4-16 13.6-16 Range gear shift lever km/h (mile/h) km/h (mile/h) km/h (mile/h) 1 (Low) 0 to 6.6 (0 to 4.1) 0 to 6.3 (0 to 3.9) 0 to 6.5 (0 to 4.0) 2 (Middle) 0 to 12.7 (0 to 7.9)
STα-30 · STα-35, WSM G GENERAL 2. TRACTOR IDENTIFICATION When contacting your local KUBOTA distributor, always specify engine serial number, tractor serial number and hour meter reading. (1) Tractor Identification Plate (3) Engine Serial Number (2) Tractor Serial Number (4) Hour Meter...
Screws, bolts and nuts should be installed in their original position to prevent reassembly errors. • When special tools are required, use KUBOTA genuine special tools. Special tools which are not frequently used should be made according to the drawings provided.
STα-30 · STα-35, WSM G GENERAL 4. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING To ensure safety and prevent damage to the machine and surrounding equipment, heed the following precautions in handling electrical parts and wiring. IMPORTANT • Check electrical wiring damage loosened...
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STα-30 · STα-35, WSM G GENERAL • Securely clamp, being careful not to damage wiring. (1) Clamp (3) Clamp • Wind Clamp Spirally (4) Welding Dent (2) Wire Harness W1011458 • Clamp wiring so that there is no twist, unnecessary sag, or excessive tension, except for movable part, where sag be required.
STα-30 · STα-35, WSM G GENERAL [2] BATTERY • Take care not to confuse positive and negative terminal posts. • When removing battery cables, disconnect negative cable first. When installing battery cables, check for polarity and connect positive cable first. •...
STα-30 · STα-35, WSM G GENERAL • Use sandpaper to remove rust from terminals. • Repair deformed terminal. Make certain there is no terminal being exposed or displaced. (1) Exposed Terminal (3) Sandpaper (2) Deformed Terminal (4) Rust W1012346 • Make certain that there is no female connector being too open. (A) Correct (B) Incorrect W1012430...
Above 25 °C (77 °F): SAE30, 10W-30 or 10W-40 18.5 L Transmission case 4.89 U.S.gals. KUBOTA SUPER UDT fluid* 4.07 Imp.gals. 4.0 L KUBOTA SUPER UDT fluid* or SAE80, 90 gear Front axle case 1.06 U.S.gals. 0.88 Imp.gals. Grease Place No. of greasing point Capacity...
STα-30 · STα-35, WSM G GENERAL 6. TIGHTENING TORQUES Screws, bolts and nuts whose tightening torques are not specified in this Workshop Manual should be tightened according to the table below. [1] GENERAL USE SCREWS, BOLTS AND NUTS Indication on top of No-grade or 4T bolt SCr435,...
STα-30 · STα-35, WSM G GENERAL 8. CHECK AND MAINTENANCE CAUTION • Be sure to check and service the tractor on a flat place with engine shut off, the parking brake on and chock the wheels. [1] DAILY CHECK To prevent trouble from occurring, it is important to know the condition of the tractor. Check the following items before starting.
Then, replenish the engine oil up to the specified level. IMPORTANT • To prevent serious damage to the engine, replacement element must be highly efficient. Use only a KUBOTA genuine filter or its equivalent. (1) Engine Oil Filter W1014892...
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Check the fluid level. IMPORTANT • To prevent serious damage to the hydraulic system. Use only a genuine KUBOTA filter or its equivalents. (1) Drain Plug (3) Hydraulic Oil Filter (for HST) (2) Hydraulic Oil Filter...
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3. After draining, screw in the two drain plugs. 4. Fill new oil from filling port with specified amount of oil. IMPORTANT • Use KUBOTA SUPER UDT fluid or SAE 80, 90 gear oil. Refer to “LUBRICANTS, FUEL AND COOLANT”. (See page G-8.) 4.0 L...
STα-30 · STα-35, WSM G GENERAL [3] CHECK POINTS OF EVERY 50 HOURS Greasing 1. Apply a grease to the following position as figures. (1) Grease Fitting (Top Link) (4) Grease Fitting (Brake Pedal Shaft) (2) Grease Fitting (Lifting Rod RH) (5) Grease Fitting (Clutch Pedal Shaft) (3) Battery Terminal W1016347...
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STα-30 · STα-35, WSM G GENERAL Checking Engine Start System CAUTION • Do not allow anyone near the tractor while testing. • If the tractor does not pass the test do not operate the tractor. Preparation before testing. 1. Sit on operator’s seat. 2.
STα-30 · STα-35, WSM G GENERAL [4] CHECK POINTS OF EVERY 100 HOURS Changing Engine Oil 1. See page G-12. W1017133 Checking Clutch Pedal Free Travel 1. See page G-14. W1017188 Cleaning Air Cleaner Element [Single Element and Double Element Type] 1.
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STα-30 · STα-35, WSM G GENERAL Cleaning Fuel Filter This job should not be done in the field, but in a clean place. 1. Close the fuel filter cock (1). 2. Unscrew the screw ring and remove the fuel filter bowl (2), and rinse the inside with kerosene.
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STα-30 · STα-35, WSM G GENERAL Checking Fan Belt Tension CAUTION • Be sure to stop engine before checking belt tension. 1. Stop the engine and remove the key. 2. Apply moderate thumb pressure to belt between pulleys. 3. If tension is incorrect, loosen the alternator mounting bolts and using a lever placed between the alternator and the engine block, pull the alternator out until the deflection of the belt falls within acceptable limits.
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STα-30 · STα-35, WSM G GENERAL Checking Parking Brake CAUTION • Be sure to stop engine before checking parking brake. 1. Slowly raise the parking brake lever (1) to the ratchet sound made by the parking brake lever. 2. If the No. of notch is not within the factory specifications, loosen the lock nut (2) and turn the brake rod LH (3) and RH (4) to adjust within acceptable limits.
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STα-30 · STα-35, WSM G GENERAL Checking Battery Condition DANGER To avoid the possibility of battery explosion: For the refillable type battery, follow the instructions below. • Do not use or charge the refillable type battery if the fluid level is below the LOWER (lower limit level) mark.
STα-30 · STα-35, WSM G GENERAL Battery Charging CAUTION • When the battery is being activated, hydrogen and oxygen gases in the battery are extremely explosive. Keep open sparks and flames away from the battery at all times, especially when charging the battery. •...
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STα-30 · STα-35, WSM G GENERAL Checking Radiator Hose and Hose Clamp Check to see if radiator hoses are properly fixed every 200 hours of operation or six months, whichever comes first. 1. If hose clamps are loose or water leaks, tighten bands securely. 2.
STα-30 · STα-35, WSM G GENERAL Adjusting Toe-in 1. Park the tractor on the flat place. 2. Inflate the tires to the specified pressure. 3. Turn steering wheel so front wheels are in the straight ahead position. 4. Lower the implement, lock the parking brake and stop the engine. 5.
STα-30 · STα-35, WSM G GENERAL [8] CHECK POINTS OF EVERY 800 HOURS Checking Valve Clearance 1. See page 1-S21. W1021033 [9] CHECK POINTS OF EVERY 1 YEAR Replacing Air Cleaner Element (Primary) and Secondary Element 1. See page G-17. W1021125 [10] CHECK POINTS OF EVERY 2 YEARS Replacing Radiator Hose (Water Pipes)
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STα-30 · STα-35, WSM G GENERAL Flushing Cooling System and Changing Coolant CAUTION • Do not remove the radiator cap when the engine is hot. Then loosen cap slightly to the stop to relieve any excess pressure before removing cap completely. 1.
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STα-30 · STα-35, WSM G GENERAL Flashing Cooling system and Changing Coolant (Continued) Anti-Freeze If coolant freezes, it can damage the cylinders and radiator. It is necessary, if the ambient temperature falls below 0 °C (32 °F), to remove coolant after operating or to add anti-freeze to it. 1.
STα-30 · STα-35, WSM G GENERAL [11] OTHERS Bleeding Fuel System Air must removed: 1. When the fuel filter or lines are removed. 2. When tank is completely empty. 3. After the tractor has not been used for a long period of time. Bleeding procedure is as follows: 1.
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Refer to troubleshooting section of this manual or your local KUBOTA distributor for specific information dealing with electrical problems. If any of them should blow, replace with a new one of the same capacity.
STα-30 · STα-35, WSM G GENERAL 9. SPECIAL TOOLS [1] SPECIAL TOOLS FOR ENGINE Special Use Puller Set Code No: 07916-09032 Application: Use exclusively for pulling out bearing, gears and other parts with ease. W1024050 Piston Ring Compressor Code No: 07909-32111 Application: Use exclusively for pushing in the piston with piston rings into the cylinder.
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STα-30 · STα-35, WSM G GENERAL Auxiliary Socket For Fixing Crankshaft Sleeve Code No: 07916-32091 Application: Use to fix the crankshaft sleeve of the diesel engine. W1077114 Plastigage Code No: 07909-30241 Application: Use to check the oil clearance between crankshaft and bearing, etc.
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STα-30 · STα-35, WSM G GENERAL NOTE • The following special tools are not provided, so make them referring to the figure. Valve Guide Replacing Tool Application: Use to press out and press fit the valve guide. 20 mm dia. (0.79 in. dia.) 11.7 to 11.9 mm dia.
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STα-30 · STα-35, WSM G GENERAL Bushing Replacing Tools Application: Use to press out and to press fit the bushing. (1) For small end bushing 162 mm (6.38 in.) 35 mm (1.38 in.) 27 mm (1.06 in.) 35 mm dia. (1.38 in. dia.) 27.90 to 27.95 mm dia.
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STα-30 · STα-35, WSM G GENERAL Crankshaft Bearing 1 Replacing Tool Application: Use to press out and press fit the crankshaft bearing 1. 1. Extracting tool 135 mm (5.31 in.) 72 mm (2.83 in.) R40 mm (R1.57 in.) 10 mm (0.39 in.) 20 mm (0.79 in.) 20 mm dia.
STα-30 · STα-35, WSM G GENERAL [2] SPECIAL TOOLS FOR TRACTOR Tie-rod End Lifter Code No: 07909-39051 Application: Use for removing the tie-rod end with ease. W1026472 Steering Wheel Puller Code No: 07916-51090 Application: Use for removing the steering wheel without damaging the steering shaft.
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STα-30 · STα-35, WSM G GENERAL Clutch Pack Disassembly Tool Code No: 07916-53741 Application: This allows easy installation of bi-speed clutch pack spring. W1073259 Relief Valve Pressure Tester Code No: 07916-50045 Application: This allows easy measurement of relief set pressure. (1) Gauge (07916-50322) (6) Adaptor C (PS3/8) (07916-50371) (2) Cable (07916-50331)
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STα-30 · STα-35, WSM G GENERAL NOTE • The following special tools are not provided, so make them referring to the figure. Adaptor for Flow Meter Application: Use for checking the hydraulic pump for 3P linkage. NOTE • When using, attach with following parts. O-ring : 04811-00180 2-8.5 mm dia.
STα-30 · STα-35, WSM G GENERAL 10. TIRES [1] TIRE PRESSURE CAUTION • Do not attempt mount a tire. This should be down by a qualified person with the proper equipment. • Always maintain the correct tire pressure. Do not inflate tires above the recommended pressure as shown below. IMPORTANT •...
STα-30 · STα-35, WSM G GENERAL (1) Front Wheels Front wheel tread cannot be adjusted. IMPORTANT • Do not turn front discs to obtain wider tread. In setting up the front wheels, make sure that the inflation valve stem of the tires face outward. 6 –...
STα-30 · STα-35, WSM G GENERAL [3] TIRE LIQUID INJECTION Auxiliary weights can be used to increase traction force for plowing in fields or clayey ground. Another way is to inject water or another liquid, such as a calcium chloride solution in the tires. Water must not be used in winter since it freezes at 0 °C (32 °F).
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STα-30 · STα-35, WSM G GENERAL Injection CAUTION • When a calcium chloride solution is used, cool it before pouring it into the tire. • Do not fill tires with water or solution more than 75 % of full capacity (to the valve stem level). The following four ways can be used to inject water or a calcium chloride solution into tires.
KUBOTA. Use with implements which exceed the maximum specifications listed below, or which are otherwise unfit for use with the KUBOTA Tractor may result in malfunctions or failures of the tractor, damage to other property and injury to the operator or others. [Any malfunctions or failures of the tractor resulting from use with improper implements are not covered by the warranty.]...
STα-30 · STα-35, WSM ENGINE 1. FUEL SYSTEM [1] GOVERNOR The governor serves to keep engine speed constant by automatically adjusting the amount of fuel supplied to the engine according to changes in the load. This engine employs an all-speed governor which controls the centrifugal force of the steel ball (1) weight, produced by rotation of the fuel camshaft (5), and the tension of the governor spring 1 (7) and 2 (8) are balanced.
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STα-30 · STα-35, WSM ENGINE At Idling When the speed control lever is set at the idling position after the engine starts, the governor spring 1 (7) does not work at all and the governor spring 2 (8) does only act slightly. The governor sleeve (2) is pushed leftward by a centrifugal force of steel ball (1).
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SERVICING CONTENTS 1. TROUBLESHOOTING ..................1-S1 2. SERVICING SPECIFICATIONS ..............1-S4 3. TIGHTENING TORQUES ................1-S10 4. CHECKING, DISASSEMBLING AND SERVICING........1-S11 [1] SEPARATING ENGINE FROM TRACTOR .........1-S11 [2] ENGINE BODY ..................1-S20 (1) Checking and Adjusting ..............1-S20 (2) Disassembling and Assembling ............1-S22 (3) Servicing ...................1-S32 [3] LUBRICATING SYSTEM ...............1-S48 (1) Checking ...................1-S48 (2) Servicing ...................1-S48...
STα-30 · STα-35, WSM ENGINE 1. TROUBLESHOOTING Reference Symptom Probable Cause Solution Page Engine Does Not • No fuel Replenish fuel Start • Air in the fuel system Bleed G-28 • Water in the fuel system Change fuel and – repair or replace fuel system •...
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STα-30 · STα-35, WSM ENGINE Reference Symptom Probable Cause Solution Page Either Black or Dark • Overload Reduce the load – Gray Exhaust Gas is • Low grade fuel used Use the specified fuel Observe • Fuel filter clogged Change G-18 •...
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STα-30 · STα-35, WSM ENGINE Reference Symptom Probable Cause Solution Page Engine Overheated • Engine oil insufficient Replenish • Fan belt broken or elongated Change or adjust 1-S49 • Coolant insufficient Replenish G-26 • Radiator net and radiator fin clogged with Clean –...
STα-30 · STα-35, WSM ENGINE 2. SERVICING SPECIFICATIONS ENGINE BODY Item Factory Specification Allowable Limit Cylinder Head Surface Flatness – 0.05 mm / 500 mm 0.0020 in. / 19.69 in. Compression Pressure 3.53 to 4.02 MPa / 2.55 MPa / (When Cranking with Starting Motor) 290 rpm 290 rpm...
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STα-30 · STα-35, WSM ENGINE ENGINE BODY (Continued) Item Factory Specification Allowable Limit Valve Timing (Intake Valve) D1463-M Open 0.14 rad. (8 °) – before T.D.C. Close 0.35 rad. (20 °) – after B.D.C. D1703-M Open 0.21 rad. (12 °) –...
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STα-30 · STα-35, WSM ENGINE ENGINE BODY (Continued) Item Factory Specification Allowable Limit Timing Gear Crank Gear to Idle Gear Backlash 0.0415 to 0.1122 mm 0.15 mm 0.00163 to 0.00442 in. 0.0059 in. Idle Gear to Cam Gear Backlash 0.0415 to 0.1154 mm 0.15 mm 0.00163 to 0.00454 in.
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STα-30 · STα-35, WSM ENGINE ENGINE BODY (Continued) Item Factory Specification Allowable Limit Piston Pin Bore I.D. 25.000 to 25.013 mm 25.05 mm 0.98425 to 0.98476 in. 0.9862 in. Second Ring to Ring Groove D1463-M Clearance 0.093 to 0.120 mm 0.2 mm 0.00366 to 0.00472 in.
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STα-30 · STα-35, WSM ENGINE ENGINE BODY (Continued) Item Factory Specification Allowable Limit Crankpin to Crankpin Bearing Oil Clearance 0.025 to 0.087 mm 0.2 mm 0.00098 to 0.00343 in. 0.0079 in. Crankpin O.D. 46.959 to 46.975 mm – 1.84878 to 1.84941 in. Crankpin Bearing I.D.
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STα-30 · STα-35, WSM ENGINE COOLING SYSTEM Item Factory Specification Allowable Limit Fan Belt Tension 7.0 to 9.0 mm (0.28 to – 0.35 in.) deflection at 98 N (10 kgf, 22 lbs) of force Thermostat Valve Opening 69.5 to 72.5 °C –...
STα-30 · STα-35, WSM ENGINE 3. TIGHTENING TORQUES Tightening torques of screws, bolts and nuts on the table below are especially specified. (For general use screws, bolts and nuts : See page G-9.) Item N·m kgf·m ft-lbs Steering wheel mounting nut 48.0 to 56.0 4.9 to 5.7 35.4 to 41.22...
STα-30 · STα-35, WSM ENGINE 4. CHECKING, DISASSEMBLING AND SERVICING [1] SEPARATING ENGINE FROM TRACTOR Draining Coolant CAUTION • Do not remove the radiator cap when the engine is hot. Then loosen cap slightly to the stop to relieve any excess pressure before removing cap completely.
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• After running the engine for few minutes, stop it and check the oil level again, if low, add oil prescribed level. IMPORTANT • Use only KUBOTA SUPER UDT fluid-Use of other oils may damage the transmission or hydraulic system. Refer to “LUBRICANTS, FUEL AND COOLANT”. (See page G-8.) •...
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STα-30 · STα-35, WSM ENGINE Meter Panel and Panel Under Cover 1. Open the meter panel (1) and disconnect the meter panel connector (2) and hour-meter cable (3). Then remove the meter panel. 2. Remove the sponge. 3. Disconnect the combination switch connector (4), main switch connector (5), hazard switch connector (6) and position lamp switch connector (8).
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STα-30 · STα-35, WSM ENGINE Power Steering Controller 1. Disconnect the draining hose (7), power stering delivery hose (3), steering hose RH (4) and steering hose LH (5). 2. Remove the power steering controller (1) with steering pillar (2). (When reassembling) •...
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STα-30 · STα-35, WSM ENGINE Wire Connectors 1. Remove or disconnect the connectors, terminals as listed below and figures. 2. Remove the harness from each harness clamp. 3. Remove the fuse box mounting screws, and remove the fuse box assembly (10). (1) Horn (7) Front Wheel Turning Angle Sensor (2) Battery Positive Code...
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STα-30 · STα-35, WSM ENGINE Panel Under Frame 1. Remove the foot cover (2), step stay and plug (1). 2. Remove the panel under frame mounting screw (3) and nut, pull up the panel under frame (4) to remove it. (When reassembling) •...
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STα-30 · STα-35, WSM ENGINE Fuel Tank 1. Disconnect the fuel hose (1) at the fuel filter side, then drain fuel completely. 2. Remove the air cleaner assembly. 3. Disconnect the overflow hoses (2) of fuel line. 4. Remove the bonnet rear support (4), shutter plate (3) with fuel tank (5).
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STα-30 · STα-35, WSM ENGINE Hydraulic Pipe 1. Remove the hydraulic delivery pipe (1) from the 3P hydraulic pump. 2. Loosen the hose band of the joint hose (3) and slide the joint hose (3) to separating the HST drain pipe (2) and inlet pipe (4). 3.
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STα-30 · STα-35, WSM ENGINE Separating the Engine from Clutch Housing 1. Place the jack under the center frame and engine oil pan. 2. Remove the engine mounting screws, bolts and nuts, and separate the engine from the clutch housing. (When reassembling) •...
STα-30 · STα-35, WSM ENGINE [2] ENGINE BODY (1) Checking and Adjusting Compression Pressure 1. Run the engine until it is warmed up. 2. Stop the engine and disconnect the 2P connector from the fuel pump. 3. Remove the air cleaner, the muffler and all injection nozzles. 4.
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STα-30 · STα-35, WSM ENGINE Valve Clearance IMPORTANT • Valve clearance must be checked and adjusted when engine is cold. 1. Remove the head cover, the glow plugs and the timing window cover on the clutch housing. 2. Align the “1TC” mark line on the flywheel and center of timing window so that the No.
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STα-30 · STα-35, WSM ENGINE Top Clearance 1. Remove the cylinder head. 2. Move the piston up and stick a strip of fuse on the piston head at three position with grease. 3. Lower the piston and install the cylinder head. (Use a new cylinder head gasket and tighten with a specified tightening torque.) 4.
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STα-30 · STα-35, WSM ENGINE Nozzle Holder Assembly and Glow Plug 1. Remove the overflow pipe assembly (5). 2. Remove the nozzle holder assemblies (2) using a 21 mm deep socket wrench. 3. Remove the copper gasket and heat seal (3). 4.
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STα-30 · STα-35, WSM ENGINE Cylinder Head 1. Loosen the pipe clamp, and remove the water return pipe (1). 2. Remove the cylinder head screw in the order of (n) to (a). 3. Lift up the cylinder head to detach. 4.
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STα-30 · STα-35, WSM ENGINE (B) Timing Gears, Camshaft and Fuel Camshaft Injection Pump 1. Remove the stop solenoid (2) and hi-idling body (1). 2. Remove the engine stop lever (3) and stop solenoid guide (5). 3. Remove the cover (6). 4.
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STα-30 · STα-35, WSM ENGINE Fan Drive Pulley 1. Lock the flywheel not to turn using the flywheel stopper. 2. Remove the fan drive pulley mounting nut. 3. Remove the fan drive pulley (2) with gear puller. (When reassembling) 137.3 to 156.9 N·m Fan drive pulley mounting Tightening torque 14.0 to 16.0 kgf·m...
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STα-30 · STα-35, WSM ENGINE Camshaft 1. Remove the camshaft set bolts and draw out the camshaft (1). (When reassembling) • When installing the idle gear, be sure to align the alignment marks on gears. 23.5 to 27.5 N·m Tightening torque Camshaft set bolt 2.4 to 2.8 kgf·m 17.4 to 20.3 ft-lbs...
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STα-30 · STα-35, WSM ENGINE (C) Piston and Connecting Rod Oil Pan and Oil Strainer 1. Remove the oil pan mounting screws. 2. Remove the oil pan (2) by lightly tapping the rim of the pan with a wooden hammer. 3.
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STα-30 · STα-35, WSM ENGINE Pistons 1. Turn the flywheel and bring the piston to top dead center. 2. Draw out the piston upward by lightly tapping it from the bottom of the crankcase with the grip of a hammer. 3.
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STα-30 · STα-35, WSM ENGINE Piston Ring and Connecting Rod 1. Remove the piston rings using a piston ring tool (Code No. 07909-32121). 2. Remove the piston pin (7), and separate the connecting rod (6) from the piston (5). (When reassembling) •...
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STα-30 · STα-35, WSM ENGINE (D) Crankshaft Flywheel 1. Lock the flywheel not to turn using the flywheel stopper. 2. Remove the flywheel screws (1) and flywheel (2). (When reassembling) • Apply engine oil to the flywheel screws. • Check to see that there are no metal particles left on the flywheel mounting surfaces.
STα-30 · STα-35, WSM ENGINE Main Bearing Case Assembly 1. Remove the two main bearing case screws 1, and remove the main bearing case assembly being careful with thrust bearing and crankshaft bearing 2. 2. Remove the main bearing case 1, 2 as above. (When reassembling) •...
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STα-30 · STα-35, WSM ENGINE Cylinder Head Flaw 1. Prepare an air spray red check (Code No. 07909-31371). 2. Clean the surface of the cylinder head with detergent (2). 3. Spray the cylinder head surface with the read permeative liquid (1).
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STα-30 · STα-35, WSM ENGINE Replacing Valve Guide (When removing) 1. Press out the used valve guide using a valve guide replacing tool. (When installing) 1. Clean a new valve guide and valve guide bore, and apply engine oil to them. 2.
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STα-30 · STα-35, WSM ENGINE Correcting Valve and Valve Seat NOTE • Before correcting the valve and seat, check the valve stem and the I.D. of valve guide section, and repair them if necessary. • After correcting the valve seat, be sure to check the valve recessing.
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STα-30 · STα-35, WSM ENGINE Free Length and Tilt of Valve Spring 1. Measure the free length (A) of valve spring with vernier calipers. If the measurement is less than the allowable limit, replace it. 2. Put the valve spring on a surface plate, place a square on the side of the valve spring.
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STα-30 · STα-35, WSM ENGINE Oil Clearance between Tappet and Tappet Guide Bore 1. Measure the tappet O.D. with an outside micrometer. 2. Measure the I.D. of the tappet guide bore with a cylinder gauge, and calculate the oil clearance. 3.
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STα-30 · STα-35, WSM ENGINE Camshaft Side Clearance 1. Set a dial indicator with its tip on the camshaft. 2. Measure the side clearance by moving the cam gear to the front and rear. 3. If the measurement exceeds the allowable limit, replace the camshaft stopper.
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STα-30 · STα-35, WSM ENGINE Cam Height 1. Measure the height of the cam at its highest point with an outside micrometer. 2. If the measurement is less than the allowable limit, replace the camshaft. 33.90 mm Factory spec. 1.3346 in. Cam height of intake 33.85 mm Allowable limit...
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STα-30 · STα-35, WSM ENGINE Oil Clearance between Piston Pin and Small End Bushing 1. Measure the piston pin O.D. where it contacts the bushing with an outside micrometer. 2. Measure the small end bushing I.D. with an inside micrometer, and calculate the oil clearance.
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STα-30 · STα-35, WSM ENGINE Clearance between Piston Ring and Groove 1. Remove carbon from the ring grooves. 2. Measure the clearance between the ring and the groove with a feeler gauge or depth gauge. 3. If the clearance exceeds allowable limit, replace the ring since compression leak and oil shortage result.
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STα-30 · STα-35, WSM ENGINE (D) Crankshaft Side Clearance of Crankshaft 1. Move the crankshaft to the flywheel side. 2. Set a dial indicator to the crankshaft. 3. Measure the end play by pulling the crankshaft toward the crank gear. 4.
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STα-30 · STα-35, WSM ENGINE Oil Clearance between Crankpin and Crankpin Bearing 1. Clean the crankpin and crankpin bearing. 2. Put a strip of plastigage (Code No.: 07909-30241) on the center of the crankpin in each direction as shown in the figure. 3.
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STα-30 · STα-35, WSM ENGINE Oil Clearance between Crankshaft Journal and Crankshaft Bearing 1 1. Measure the O.D. of the crankshaft journal with an outside micrometer. 2. Measure the I.D. of the crankshaft bearing 1 with an inside micrometer, and calculate oil clearance. 3.
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STα-30 · STα-35, WSM ENGINE Oil Clearance between Crankshaft Journal and Crankshaft Bearing 2 1. Put a strip of plastigage on the center of the journal. 2. Install the bearing case and tighten the baring case screws 1 to the specified torque, and remove the bearing case again. 3.
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STα-30 · STα-35, WSM ENGINE Crankshaft Sleeve Wear 1. Check the wear on the crankshaft sleeve (1). 2. If the wear exceeds the allowable limit or when the engine oil leaks, replace the crankshaft sleeve. 0.1 mm Wear of sleeve Allowable limit 0.0004 in.
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STα-30 · STα-35, WSM ENGINE (E) Cylinder Cylinder Wear 1. Measure the I.D. of the cylinder at the six positions (see figure) with a cylinder gauge to find the maximum and minimum I.D.’s. 2. Get the difference (Maximum wear) between the maximum and the minimum I.D.’s.
STα-30 · STα-35, WSM ENGINE [3] LUBRICATING SYSTEM (1) Checking Engine Oil Pressure 1. Remove the engine oil pressure switch, and set a oil pressure tester (Code No.: 07916-32032). 2. Start the engine. After warming up, measure the oil pressure of both idling and rated speeds.
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STα-30 · STα-35, WSM ENGINE Clearance between Rotor and Cover 1. Put a strip of plastigage (Code No.: 07909-30241) onto the rotor face with grease. 2. Install the cover and tighten the screws. 3. Remove the cover carefully, and measure the width of the press gauge with a sheet of gauge.
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STα-30 · STα-35, WSM ENGINE Thermostat Valve Opening Temperature 1. Suspend the thermostat in the water by a string with its end inserted between the valve and seat. 2. Heating the water gradually, read the temperature when the valve opens and leaves the string. 3.
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STα-30 · STα-35, WSM ENGINE [5] FUEL SYSTEM (1) Checking and Adjusting (A) Injection Pump Injection Timing 1. Remove the injection pipes and stop solenoid. 2. Set the speed control lever to maximum fuel discharge position. (Reference) • Remove the starter motor and turn the flywheel with screwdriver. 3.
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STα-30 · STα-35, WSM ENGINE Fuel Tightness of Pump Element 1. Remove the injection pipes and glow plugs. 2. Install the injection pump pressure tester (1) to the injection pump. 3. Set the speed control lever to the maximum speed position. 4.
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STα-30 · STα-35, WSM ENGINE (B) Injection Nozzle CAUTION • Check the nozzle injection pressure and condition after confirming that there is nobody standing in the direction the fume goes. If the fume from the nozzle directly contacts the human body, cells may be destroyed and blood poisoning may be caused.
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STα-30 · STα-35, WSM ENGINE (2) Disassembling and Assembling (A) Injection Nozzle Nozzle Holder 1. Secure the nozzle retaining nut (7) with a vise. 2. Remove the nozzle holder (1), and take out parts inside. (When reassembling) • Assemble the nozzle in clean fuel oil. •...
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STα-30 · STα-35, WSM CLUTCH 1. FEATURES This tractor is used dry single plate type clutch. The clutch is located between the engine and transmission and is operated by stepping on the clutch pedal. When the clutch pedal is depressed, the clutch is disengaged and when it is released, the clutch is engaged and power from the engine is transmitted to the transmission.
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STα-30 · STα-35, WSM CLUTCH 2. OPERATION Clutch “Engaged” When the clutch pedal is not depressed, the clutch release bearing (9) and the fingers of diaphragm spring (5) are not connected to each other. Accordingly, the pressure plate (4) is tightly pressed against the flywheel (1) by the diaphragm spring (5).
STα-30 · STα-35, WSM CLUTCH 2. SERVICING SPECIFICATIONS Item Factory Specification Allowable Limit Clutch Pedal Free Travel on 20 to 30 mm – Clutch Pedal 0.78 to 1.18 in. Safety Switch Setting Position Distance “B” of Approx. 6.0 mm – Safety Switch 0.236 in.
STα-30 · STα-35, WSM CLUTCH 3. TIGHTENING TORQUES Tightening torques of screws, bolts and nuts on the table below are especially specified. (For general use screws, bolts and nuts : See page G-9.) Item N·m kgf·m ft-lbs Steering wheel mounting nut 48.04 to 56.0 4.9 to 5.7 35.4 to 41.22...
• After running the engine for few minutes, stop it and check the oil level again, if low, add oil prescribed level. IMPORTANT • Use only KUBOTA SUPER UDT fluid-Use of other oils may damage the transmission or hydraulic system. Refer to “LUBRICANTS, FUEL AND COOLANT”. (See page G-8.) •...
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STα-30 · STα-35, WSM CLUTCH Hood, Side Cover and Battery Cord 1. Open the hood (1) and remove the front grille (3). 2. Disconnect the battery grounding cord (4). 3. Disconnect the head light connectors and remove the side covers (2) and hood (1).
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STα-30 · STα-35, WSM CLUTCH Accelerator Wire 1. Remove the accelerator wire (1) from hand accelerator lever arm (2). 2. Remove the accelerator wire (1) from speed control lever (3) and holder (4). IMPORTANT • After assembling, be sure to adjust the accelerator wire to speed control lever to operate the engine maximum speed.
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STα-30 · STα-35, WSM CLUTCH Power Steering Controller 1. Disconnect the draining hose (7), power stering delivery hose (3), steering hose RH (4) and steering hose LH (5). 2. Remove the power steering controller (1) with steering pillar (2). (When reassembling) •...
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STα-30 · STα-35, WSM CLUTCH Wire Connectors 1. Remove or disconnect the connectors, terminals as listed below and figures. 2. Remove the harness from each harness clamp. 3. Remove the fuse box mounting screws, and remove the fuse box assembly (10). (1) Horn (7) Front Wheel Turning Angle Sensor (2) Battery Positive Code...
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STα-30 · STα-35, WSM CLUTCH Panel Under Frame 1. Remove the foot cover (2), step stay and plug (1). 2. Remove the panel under frame mounting screw (3) and nut, pull up the panel under frame (4) to remove it. (When reassembling) •...
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STα-30 · STα-35, WSM CLUTCH Fuel Tank 1. Disconnect the fuel hose (1) at the fuel filter side, then drain fuel completely. 2. Remove the air cleaner assembly. 3. Disconnect the overflow hoses (2) of fuel line. 4. Remove the bonnet rear support (4), shutter plate (3) with fuel tank (5).
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STα-30 · STα-35, WSM CLUTCH Hydraulic Pipe 1. Remove the hydraulic delivery pipe (1) from the 3P hydraulic pump. 2. Loosen the hose band of the joint hose (3) and slide the joint hose (3) to separating the HST drain pipe (2) and inlet pipe (4). 3.
STα-30 · STα-35, WSM CLUTCH Separating the Engine from Clutch Housing 1. Place the jack under the center frame and engine oil pan. 2. Remove the engine mounting screws, bolts and nuts, and separate the engine from the clutch housing. (When reassembling) •...
STα-30 · STα-35, WSM CLUTCH (3) Disassembling Clutch Release Clutch Release Fork 1. Remove the set spring (1) from clutch release fork (2) and release hub. 2. Remove the release bearing (3) with release hub (4). (When reassembling) • Set the clutch release fork (2) and release hub with set spring (4) in the correct direction.
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STα-30 · STα-35, WSM CLUTCH Pressure Plate Flatness 1. Place a straightedge on the pressure plate and measure clearance with a feeler gauge at several points. 2. If the clearance exceeds the allowable limit, replace it. 3. When the pressure plate is worn around its outside and its inside surface only is in contact with the straightedge, replace even if the clearance is within the allowable limit.
STα-30 · STα-35, WSM TRANSMISSION (3) Pump and Motor (1) Swashplate (4) Oil (6) Piston [A] Pump (2) Piston (5) Cylinder (7) Swashplate [B] Motor (3) Cylinder Pump and motor cylinder, each containing pistons, are connected by lines. Cylinders and lines are filled with oil. Pistons ride against swashplates(1) and (7) located in pump and motor.
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STα-30 · STα-35, WSM TRANSMISSION Charge Pump It fills up the oil in the HST closing circuit. A part of oil fed from charge pump flows to closing circuit through the check and high pressure relief valve, and the other oil flows into the case goes to the tank through the oil cooler.
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STα-30 · STα-35, WSM TRANSMISSION Neutral Valve The neutral valves in the main oil circuit lines are open and pass the oil to the case when in neutral, and the oil pressure in their lines becomes low. And when the oil pressure in the high pressure line increases to a specified pressure, the neutral valve closes.
STα-30 · STα-35, WSM TRANSMISSION (5) Control Linkage (1) Speed Control Pedal (4) HST Lever RH (7) HST Link Rod (9) Neutral Holder (2) HST Pedal Rod (5) Trunnion Wheel (8) Neutral Cam (10) Roller (3) Damper (6) HST Lever LH The speed control pedal (1) and trunnion wheel (5) of variable swashplate are linked with the HST pedal rod (2), HST lever RH (4) ·...
STα-30 · STα-35, WSM TRANSMISSION (6) Cruise Control Linkage (1) Speed Set Lever 1 (4) Removal Lever (6) Rubber (8) Cruise Rod (2) Speed Set Lever 2 (5) Plate (7) Fix Lever Link (9) HST Lever LH (3) Return Spring When speed set lever 1 (1) is moved to forward direction then speed set lever 2 (2), fix lever link (7), cruise rod (8) and HST lever LH (9) are moved to arrow direction.
STα-30 · STα-35, WSM TRANSMISSION (7) Cruise Control Release System (1) Brake Cable (4) Speed Set Lever 1 (7) Plate (9) Brake Pedal (2) Screw (5) Rubber (8) Removal Lever (10) Brake Lever (3) Spring (6) Groove The cruise control return to neutral automatically when brake pedals (9) are depressed. Speed set lever 1 (4) is set with plates (7), rubbers (5) by the removal lever (8), screw (2) and spring (3).
STα-30 · STα-35, WSM TRANSMISSION 3. RANGE GEAR SHIFT SECTION (1) Hypoid Pinion Shaft (2) 29T Gear (3) 22T Gear (4) 13T Gear (5) 29T Gear (6) 22T Gear (7) 15T Gear (8) Rear Counter Shaft W1017811 Three kind of power flow are available by operating the range shift lever to shift the gear (3) on the hypoid pinion shaft (1).
STα-30 · STα-35, WSM TRANSMISSION [2] OPERATION During Straight Running Rotation of the spiral bevel pinion (3) is transmitted to the spiral bevel gear (2) bolted to the differential case. When road resistance to the right and left wheels are equal, the differential pinions (6), and differential side gears (4), (7) are carried around by the spiral bevel gear (2), and differential case rotate as a unit.
STα-30 · STα-35, WSM TRANSMISSION [3] DIFFERENTIAL LOCK When resistances to the right and left tires are different due to ground conditions or type of work, the wheel with less resistance slips and prevents the tractor from moving ahead. To compensate for this, the differential lock restricts the differential function and causes both rear axles to rotate as a unit.
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SERVICING CONTENTS 1. TROUBLESHOOTING ..................3-S1 2. SERVICING SPECIFICATIONS ..............3-S4 3. TIGHTENING TORQUES ................3-S6 4. CHECKING, DISASSEMBLING AND SERVICING........3-S7 [1] CHECKING ....................3-S7 [2] DISASSEMBLING AND ASSEMBLING..........3-S11 (1) Separating Engine from Clutch Housing...........3-S11 (2) Step, Seat Under Cover and Seat ............3-S11 (3) Fender Assembly ................3-S12 (4) Frame....................3-S14 (5) Linkage and Hydraulic Pipes ............3-S15 (6) Clutch Housing Case ................3-S16...
STα-30 · STα-35, WSM TRANSMISSION 2. SERVICING SPECIFICATIONS HYDRAULIC TRANSMISSION (HST) SECTION Item Factory Specification Allowable Limit Check and High Pressure Relief Valve Setting Pressure 26.4 to 29.4 MPa – [Relief Valve] 270 to 300 kgf/cm 3840.2 to 4266.9 psi Charge Relief Valve Setting Pressure 0.4 to 0.8 MPa...
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STα-30 · STα-35, WSM TRANSMISSION TRANSMISSION GEAR CASE SECTION (CONTINUE) Item Factory Specification Allowable Limit Differential Case to Differential Side Gear Clearance 0.05 to 0.10 mm 0.4 mm 0.0020 to 0.0039 in. 0.016 in. Differential Case I.D. 32.000 to 32.025 mm –...
STα-30 · STα-35, WSM TRANSMISSION 3. TIGHTENING TORQUES Tightening torques of screws, bolts and nuts on the table below are especially specified. (For general use screws, bolts and nuts : See page G-9.) Item N·m kgf·m ft-lbs Rear wheel mounting screw and nut 196.1 to 225.6 20.0 to 23.0 145 to 166...
STα-30 · STα-35, WSM TRANSMISSION 4. CHECKING, DISASSEMBLING AND SERVICING [1] CHECKING Adjusting Neutral 1. Disengage the front wheel drive lever. (Drive only rear wheels.) 2. Lift the rear of the tractor so that the rear wheels are off the ground and run the engine at low idling and drive only rear wheels.
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STα-30 · STα-35, WSM TRANSMISSION Checking Clutch Pedal Free Travel CAUTION • When checking, park the tractor on flat ground, apply the parking brake, stop the engine and remove the key. 1. Slightly depress the clutch pedal (1) and measure free travel “L” at top of clutch pedal.
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STα-30 · STα-35, WSM TRANSMISSION Cruise Control Linkage (1) Speed Control Pedal (2) Cruise Lever 1 (3) Cruise Spring (4) Neutral Holder Rod (5) Turn Buckle (6) Lever Guide (7) Lock Nut W1013041 Adjusting Cruise Control Linkage 1. Fully depress the speed control pedal (1) for forward and set the cruise lever 1 (2) to fully forward.
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STα-30 · STα-35, WSM TRANSMISSION Adjusting Cruise Control Release Linkage 1. Adjust the brake pedals play first. 2. Step on one of the brake pedals to make sure the cruise control is not released. Also step on both the brake pedals coupled together to make sure that the cruise control is released.
STα-30 · STα-35, WSM TRANSMISSION Checking High-pressure Relief Valve Pressure 1. Start the engine to warm up the transmission oil until to reach 50 °C (122 °F). 2. Remove the seat under cover and the step. 3. Install adaptor C (Code No.: 07916-50371) and pressure gauge (49.0 MPa, 500 kgf/cm , 7110 psi) after removing forward or reverse high-pressure checking port plugs (2).
STα-30 · STα-35, WSM TRANSMISSION Seat 1. Unscrew the seat support mounting screw (3). 2. Remove the seat (1) with seat support (2). (1) Seat (3) Seat Support Mounting Screw (2) Seat Support W1014446 (3) Fender Assembly Rear Wheels 1. Unscrew the ROPS mounting bolt and nut, then remove the ROPS (1).
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STα-30 · STα-35, WSM TRANSMISSION Auxiliary Hydraulic Valve 1. Disconnect the three control wire cables (2) from valve spool (15). 2. Disconnect the three hydraulic hoses (7), (8) and (9). 3. Remove the hydraulic hose clamp (10). 4. Remove the auxiliary hydraulic valve assembly (1). (When reassembling) •...
STα-30 · STα-35, WSM TRANSMISSION (4) Frame Rear Frame and Under Frame 1. Remove the rear cross bar (2). 2. Remove the rubber mount screw (9), connecting bar (5) and rear frame mounting flange screw (10) then detach the rear frame (4). 3.
STα-30 · STα-35, WSM TRANSMISSION (5) Linkage and Hydraulic Pipes Clutch and Brake Linkage 1. Remove the brake springs (6), cruise release wire (7) and brake rod 1 (8). 2. Remove the clutch pedal spring and clutch rod. 3. Detach the external snap ring (9) and tap out the spring pin (10) from the brake shaft (11).
STα-30 · STα-35, WSM TRANSMISSION HST Linkage 1. Detach the return spring (5). 2. Remove the HST link rod (4). 3. Remove the HST pedal rod (2) and speed control pedal (1). 4. Remove the HST damper (3). (1) Speed Control Pedal (4) HST Link Rod (2) HST Pedal Rod (5) Return Spring...
STα-30 · STα-35, WSM TRANSMISSION 18T Gear Shaft 1. Take out the bi-speed turn hydraulic clutch assembly (1) with 18T gear shaft (2) from the clutch housing case. (When reassembling) • Apply grease to the oil seal (3) of the clutch housing. (1) Bi-speed Turn Hydraulic Clutch (5) 22T Gear Assembly...
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STα-30 · STα-35, WSM TRANSMISSION Neutral Valve 1. Remove the neutral valve assembly (6), (7) from the port block (8). 2. Take out the spring holder (1), spring (2) and poppet N (3) after tapping out the spring pin (5). (When reassembling) •...
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STα-30 · STα-35, WSM TRANSMISSION Valve Plates for Pump and Motor 1. Remove the valve plates (1), (4). (When reassembling) • Set the groove (2) of valve plates to spring pins firmly. IMPORTANT • Valve plates (1), (4) are not interchangeable. Valve plate (1) of pump has two fish tails (3) and the valve plate (4) of motor has not it.
STα-30 · STα-35, WSM TRANSMISSION (8) Transmission Case Separating Transmission Case 1. Remove the PTO link (1). 2. Separate the transmission case (2) and differential gear case (3). (When reassembling) • Apply liquid gasket (Three Bond 1208D or equivalent) to joint face of transmission case and differential gear case.
STα-30 · STα-35, WSM TRANSMISSION (9) Rear PTO 3 Point Linkage and Drawbar 1. Remove the both lift rod (1) and (7). 2. Remove the split pin and disconnect the check chain (2) and (8). 3. Remove the lower link (3) and (9) with check chain. 4.
STα-30 · STα-35, WSM TRANSMISSION (10) Mid-PTO Gear Case Mid-PTO Case and Shaft 1. Remove the mid-PTO case (9) from differential gear case. 2. Remove the oil seal (1) and internal snap ring (2). 3. Pull out the mid-PTO shaft (3). 4.
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STα-30 · STα-35, WSM TRANSMISSION Separating Rear Axle 1. Remove the brake lever (1) and hydraulic block (2). 2. Unscrew the lower link pin mounting screw (5) and draw out the lower link pin (4). 3. Separate the rear axle case (3). (When reassembling) •...
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STα-30 · STα-35, WSM TRANSMISSION (12) Differential Gear Case Front Drive Shaft 1. Remove the air cover (2) and mid cover (1). 2. Draw out the front drive shaft (3) with 24T gear (5). (When reassembling) • Toward the manufacturer’s stamp make of needle bearing (6) for forward.
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STα-30 · STα-35, WSM TRANSMISSION Hypoid Pinion, Rear Counter Shaft and Auxiliary Shift Fork 1. Take out the hypoid pinion (2), rear counter shaft (5) and auxiliary shift fork (3) as an assembly. 2. Remove the stake of the lock nut (6) and take out it. 3.
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STα-30 · STα-35, WSM TRANSMISSION Differential Gear Assembly 1. Remove the differential bearing holder (1), noting the number of shims (4). 2. Take out the differential gear as an assembly and the collar (3). (When reassembling) • Install correct shims and collar. 60.8 to 70.6 N·m Ring gear mounting UBS Tightening torque...
STα-30 · STα-35, WSM TRANSMISSION Differential Pinion Shaft, Differential Pinion and Differential Side Gear 1. Take out the differential side gear (3) and shim (2). 2. Tap out the dowel pin (6). 3. Pull out the differential pinion shaft (7), then take out the differential pinions (5), pinion thrust collars (4), differential side gear (10) and shim (9).
STα-30 · STα-35, WSM TRANSMISSION Clearance between 18T Input Shaft and PTO Counter Shaft 1. Measure the 18T input shaft I.D. and PTO counter shaft O.D.. 2. Measure the O.D. of two needles installed diagonally in the needle bearing. 3. Calculate the clearance. 4.
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STα-30 · STα-35, WSM TRANSMISSION Clearance between Hypoid Pinion Shaft and 29T Gear 1. Measure the 29T gear I.D. (1) and hypoid pinion O.D. (2). 2. Calculate the clearance. 3. If the clearance exceeds the allowable limit, replace. 0.020 to 0.051 mm Factory spec.
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STα-30 · STα-35, WSM TRANSMISSION Clearance between Differential Case and Differential Side Gear 1. Measure the differential case I.D. and ring gear I.D. with an inside micrometer. 2. Measure the differential side gear boss O.D. with an outside micrometer and calculate the clearance. 3.
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STα-30 · STα-35, WSM TRANSMISSION Adjusting of Hypoid Pinion Motive Force 1. Assemble the hypoid pinion assembly and tighten the lock nut (2) lightly with new one. 2. Rotate the hypoid pinion with applying the transmission oil to the bearings after tapping the hypoid pinion to front and rear direction by the soft hammer.
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STα-30 · STα-35, WSM TRANSMISSION Correcting of Tooth Contact 1. Proper contact. • No adjustment. W1028600 2. Correcting of the heel contact and shallow contact. • Change the differential bearing holder collar (5) to thick it. • Change the bearing holder shim (1) to thick it. •...
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STα-30 · STα-35, WSM TRANSMISSION Clearance between Mid-PTO Drive Shaft to 15T Gear 1. Measure the 15T gear I.D. (1) and mid-PTO drive shaft O.D. (2). 2. Calculate the clearance. 3. If the clearance exceeds the allowable limit, replace. 0.040 to 0.074 mm Factory spec.
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STα-30 · STα-35, WSM REAR AXLE 2. OPERATION The final reduction system has a planetary gear system. It is compact, and is durable under heavy loads since torque loads are spread over three gears, decreasing the load on each tooth. And this system also spreads the load evenly around the circumference of the system, eliminating the sideways stress on the shafts.
STα-30 · STα-35, WSM REAR AXLE 1. SERVICING SPECIFICATIONS Item Factory Specification Allowable Limit Internal Gear to Planetary Gear Backlash 0.1 to 0.2 mm 0.5 mm 0.0039 to 0.0079 in. 0.020 in. Planetary Gear I.D. 30.009 to 30.025 mm 30.05 mm 1.18146 to 1.18209 in.
STα-30 · STα-35, WSM REAR AXLE 2. TIGHTENING TORQUES Tightening torques of screws, bolts and nuts on the table below are especially specified. (For general use screws, bolts and nuts : See page G-9.) Item N·m kgf·m ft-lbs Stopper mounting screw 48.1 to 55.9 4.9 to 5.7 35.4 to 41.2...
STα-30 · STα-35, WSM REAR AXLE 3. DISASSEMBLING AND SERVICING [1] DISASSEMBLING AND ASSEMBLING Separating Rear Axle 1. Refer to “DISASSEMBLING AND ASSEMBLING” section of 3. TRANSMISSION (3-S24). W1010865 Planetary Gear 1. Take out the lock washer (4), then remove the stopper (1) mounting screw.
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STα-30 · STα-35, WSM REAR AXLE Rear Axle 1. Tap out the rear axle. (When reassembling) • Apply grease to the oil seal. • Do not allow any gap (A) between the inner and outer surfaces of the oil seal (1). (Refer to figure left) (1) Oil Seal (3) Rear Axle Case (2) Rear Axle...
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STα-30 · STα-35, WSM BRAKES 1. FEATURES (1) Rear Axle Case (2) Parkiing Brake Rod Linkage (3) Parking Brake Lever (4) Brake Rod (5) Brake Pedal (6) Brake Cam Lever W1013188 Independent mechanical wet disc brakes are used for the right and left travelling brakes. They are operated by the brake pedals through the mechanical linkages and provide stable braking and require little adjustment.
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STα-30 · STα-35, WSM BRAKES 2. OPERATION (1) Brake Lever (4) Brake Case (6) Plate (8) Transmission Case (2) Brake Cam (5) Brake Disc (7) Ball (9) Brake Shaft (3) Cam Plate During Braking When the brake pedal is pressed, the linkage causes the brake cam lever (1) and brake cam (2) to turn into the direction of arrow shown in the above diagram.
STα-30 · STα-35, WSM BRAKES 2. SERVICING SPECIFICATIONS Item Factory Specification Allowable Limit Brake Pedal Free Travel 25 to 30 mm – 0.98 to 1.18 in. Right and Left Difference Less than 5 mm – 0.19 in. Parking Brake Lever Free Travel 2 notches –...
STα-30 · STα-35, WSM BRAKES 3. CHECKING, DISASSEMBLING AND SERVICING [1] CHECKING AND ADJUSTING Brake Pedal Free Travel CAUTION • Stop the engine and chock the wheels before checking brake pedal. • The difference between the right and left pedal plays must be less than 5.0 mm (0.19 in.).
STα-30 · STα-35, WSM BRAKES [2] DISASSEMBLING AND ASSEMBLING Removing Brake Pedal 1. Refer to “DISASSEMBLING AND ASSEMBLING” section of 3. TRANSMISSION. W1011417 Separating Brake (Rear Axle) 1. Refer to “DISASSEMBLING AND ASSEMBLING” section of 3. TRANSMISSION. W1011463 Brake Discs and Friction Plate 1.
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STα-30 · STα-35, WSM BRAKES Brake Disc Wear 1. Measure the brake disc thickness with vernier calipers. 2. If the thickness is less than the allowable limit, replace it. 3.4 to 3.6 mm Factory spec. 0.134 to 0.142 in. Brake disc thickness 3.0 mm Allowable limit 0.118 in.
STα-30 · STα-35, WSM FRONT AXLE 2. FRONT WHEEL ALIGNMENT Front wheel alignment is a term given to mean four angle settings in three dimensions camber, kingpin inclination, toe-in and caster angle. These angle settings are made for the following purposes. Camber The front wheels are tilted from the vertical as viewed from the front, the wheels are farther apart at the top than...
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SERVICING CONTENTS 1. TROUBLESHOOTING ..................6-S1 2. SERVICING SPECIFICATIONS ..............6-S2 3. TIGHTENING TORQUES ................6-S4 4. CHECKING, DISASSEMBLING AND SERVICING........6-S5 [1] CHECKING AND ADJUSTING ...............6-S5 [2] DISASSEMBLING AND ASSEMBLING..........6-S6 (1) Separating Front Axle Assembly............6-S6 (2) Disassembling Front Axle Assembly...........6-S8 [3] SERVICING ....................6-S12 KiSC issued 11, 2006 A...
STα-30 · STα-35, WSM FRONT AXLE 1. TROUBLESHOOTING Reference Symptom Probable Cause Solution Page Front Wheels • Tire pressure uneven Adjust – Wander to Right or • Improper toe-in adjustment (improper Adjust 6-S5 Left alignment) • Excessive clearance between front axle Replace 6-S15 center pivot and front axle bracket’s bushing...
STα-30 · STα-35, WSM FRONT AXLE 2. SERVICING SPECIFICATIONS Item Factory Specification Allowable Limit Front Wheel Alignment Toe-in 2 to 8 mm – 0.078 to 0.315 in. Camber Angle 0.035 rad. – 2 ° Caster Angle 0.088 rad. – 5 ° Kingpin Angle 0.209 rad.
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STα-30 · STα-35, WSM FRONT AXLE Item Factory Specification Allowable Limit Differential Pinion to Differential Side Gear Backlash 0.1 to 0.3 mm – 0.004 to 0.012 in. Spiral Bevel Pinion Shaft (Pinion Shaft Turning Force 58.8 to 78.4 N – Only) 6.0 to 8.0 kgf 13.2 to 17.6 lbs...
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STα-30 · STα-35, WSM FRONT AXLE 3. TIGHTENING TORQUES Tightening torques of screws, bolts and nuts on the table below are especially specified. (For general use screws, bolts and nuts : See page G-9.) Item N·m kgf·m ft-lbs Front wheel mounting screws and nuts 77.5 to 90.2 7.9 to 9.2 57.1 to 66.5...
STα-30 · STα-35, WSM FRONT AXLE 4. CHECKING, DISASSEMBLING AND SERVICING [1] CHECKING AND ADJUSTING Adjusting Toe-in 1. Park the tractor on the flat place. 2. Inflate the tires to the specified pressure. 3. Turn steering wheel so front wheels are in the straight ahead position.
3. After draining, reinstall the drain plugs (1). 4. Fill new oil with specified amount of oil. IMPORTANT • Use KUBOTA SUPER UDT fluid or SAE 80, 90 gear oil. Refer to “LUBRICANTS, FUEL AND COOLANT”. (See page G-8.) 4.0 L Front axle case oil capacity 1.06 U.S.gals.
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STα-30 · STα-35, WSM FRONT AXLE Front Wheel Turning Angle Sensor 1. Remove the wire harness clamp (1). 2. Disconnect the connector (2). 3. Remove the cotter pin and disconnect the arm (4) from the sensor lever (3). IMPORTANT • Route the wire harness under the both power steering hoses.
STα-30 · STα-35, WSM FRONT AXLE (2) Disassembling Front Axle Assembly Steering Cylinder, Axle Bracket and Front Wheel Turning Angle Sensor 1. Remove the slotted nut and remove the both RH and LH tie-rod (6). 2. Remove the front axle brackets (3), (7). 3.
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STα-30 · STα-35, WSM FRONT AXLE Gear Case Cover and Front Axle 1. Remove the gear case cover (2) from gear case (1). 2. Remove the bearing (6) with special use puller set (Code No.: 07916-09032). 3. Take out the 41T bevel gear (5). 4.
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STα-30 · STα-35, WSM FRONT AXLE Spiral Bevel Pinion Shaft and Differential Gear Assembly 1. Remove the oil seal (1) and internal snap ring (2). 2. Take out the shim (3). 3. Remove the plug (10), (11). 4. Tap out the spiral bevel pinion shaft (4) to the rear side. 5.
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STα-30 · STα-35, WSM FRONT AXLE Differential Gear 1. Remove the ball bearing (1) with a puller. 2. Remove the differential case cover mounting screws (13), then take out the differential case cover (7), ball bearing (8) and spiral bevel gear (9) as a unit. 3.
STα-30 · STα-35, WSM FRONT AXLE [3] SERVICING Clearance between Differential Case and Differential Side Gear and between Differential Case Cover and Differential Side Gear 1. Measure the differential side gear boss O.D.. 2. Measure the differential case bore I.D. and calculate the clearance.
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STα-30 · STα-35, WSM FRONT AXLE Turning Force of Spiral Bevel Pinion Shaft (Pinion Shaft Only) 1. Clamp the spiral bevel pinion shaft assembly to the vise and tighten the staking nut. 2. Measure the turning torque of bevel pinion shaft. 3.
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STα-30 · STα-35, WSM FRONT AXLE More than 35 % red lead contact area on the gear tooth surface. The center of tooth contact at 1/3 of the entire width from the small end. (A) Proper Contact W1018747 Replace the adjusting collars (3), (4) to move the bevel pinion shaft toward inside, and repeat above until the proper backlash and tooth contact are achieved.
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STα-30 · STα-35, WSM FRONT AXLE Backlash between 7T Pinion Shaft and 41T Bevel Gear 1. Stick a strip of fuse to three spots on the 41T bevel gear (1) with grease. 2. Fix the gear case cover and gear case. 3.
STα-30, STα-35, WSM BI-SPEED TURN 1. STRUCTURE (1) Front Wheel Turning Angle Sensor (2) Instrument Panel (3) Bi-speed Solenoid Valve (4) Hydraulic Clutch Pack (5) Bi-speed Controller (6) Travelling Speed Sensor (7) Engine Sensor (L Terminal) W1014669 It is used hydraulic and electrical control type bi-speed turn. The front wheel turning angle sensor (1) is mounted on the front axle case detects the front wheel turning angle, the bi-speed controller (5) operate the bi-speed solenoid valve (3).
STα-30, STα-35, WSM BI-SPEED TURN 3. HYDRAULIC CIRCUIT Bi-speed turn hydraulic circuit is constructed shown above, and oil flow is as follows. (1) Oil Tank (Transmission Case) (2) Oil Filter (3) Hydraulic Pump (4) Engine (5) Flow Priority Valve (6) Bi-speed Valve (7) Bi-speed Hydraulic Clutch Pack (8) To 3-point Linkage Circuit...
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STα-30, STα-35, WSM BI-SPEED TURN When Bi-speed Solenoid actuates (OFF → ON) The port of hydraulic clutch (3) be opened when the bi-speed solenoid valve (2) is actuated. The unload valve (4) will close the drain port by oil pressure that through the bi-speed solenoid valve (2). The pressure increase until setting pressure of the relief valve (5), and operate the hydraulic clutch (3).
STα-30, STα-35, WSM BI-SPEED TURN [3] ENGINE RUNNING SENSOR The bi-speed system will not operate at engine stopping. It is detected from L terminal voltage of alternator (1). (1) Alternator W1015587 [4] FRONT WHEEL TURNING SENSOR The front wheel turning angle is detected by the front wheel turning angle sensor (1) mounted on the front axle case.
STα-30 · STα-35, WSM BI-SPEED TURN 2. SERVICING SPECIFICATIONS Item Factory Specification Allowable Limit Relief Valve (Bi-speed Solenoid Valve) Setting Pressure 1.77 to 1.86 MPa – Condition 18.0 to 19.0 kgf/cm Engine Speed ..Maximum 256.01 to 270.24 psi Oil Temperature .. 45 to 55 °C 113 to 131 °F Unload Valve (Bi-speed Solenoid Valve) Setting Pressure...
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STα-30 · STα-35, WSM BI-SPEED TURN Item Factory Specification Allowable Limit Travelling Speed Sensor Output Voltage Approx. 1.0 V (AC) – (AC) 11 to 15 Ω Bi-speed Solenoid Valve Resistance – Front Wheel Turning Angle Sensor Terminal A and Terminal C Resistance 4.32 to 6.48 kΩ...
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STα-30 · STα-35, WSM BI-SPEED TURN 3. TIGHTENING TORQUES Tightening torques of screws, bolts and nuts on the table below are especially specified. (For general use screws, bolts and nuts : See page G-9.) Item N·m kgf·m ft-lbs Bi-speed valve delivery pipe retaining nut 34 to 39 3.5 to 4.0 25.3 to 28.9...
STα-30 · STα-35, WSM BI-SPEED TURN 4. CHECKING, DISASSEMBLING AND SERVICING [1] CHECKING AND ADJUSTING (1) Bi-speed Solenoid Valve Bi-speed Solenoid Valve Relief Pressure 1. Jack up the rear wheels and shift the front wheel drive lever to OFF position. 2.
STα-30 · STα-35, WSM BI-SPEED TURN (2) Fail Safe System The bi-speed system equipped with “FAIL SAFE SYSTEM”, “FINE ADJUSTMENT MODE” and “SELF- DIAGNOSIS MODE”. • The fail safe system mention to the operator for some trouble occurred while operating the tractor in usually. •...
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STα-30 · STα-35, WSM BI-SPEED TURN (C) Self-diagnosis Mode Procedure 1: Making the self-diagnosis reference settings 1. Get the front wheels in the straight-run state. 2. Turn off the main switch. Procedure 2: Changing to the self-diagnosis mode 1. Hold down the bi-speed switch and turn on the main switch (The engine does not start). Now make sure the bi- speed lamp lights up and goes out 0.75 second later.
STα-30 · STα-35, WSM BI-SPEED TURN Procedure 3: Checking the bi-speed control output 1. Switch off the ignition key (main switch). 2. Switch on the ignition key (main switch) again to start the engine. Enter the ordinary control mode. 3. Turn on the bi-speed mode and turn the tractor right and left to make sure the bi-speed control functions. 4.
STα-30 · STα-35, WSM BI-SPEED TURN (2) Bi-speed Clutch Pack Separate the Clutch Housing 1. Refer to “DISASSEMBLING AND ASSEMBLING” section of 3. TRANSMISSION. (When reassembling) • Apply liquid gasket (Three Bond 1208D or equivalent) to the mission case. W1020780 Bi-speed Turn Hydraulic Clutch Assembly and 18T Gear Shaft 1.
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STα-30 · STα-35, WSM BI-SPEED TURN Disassembling Bi-speed Turn Hydraulic Clutch 1. Remove the internal snap ring (2), then take out the three pressure plates (5), three clutch discs (10) and three steel plates (4). 2. Remove the external snap ring (1) with clutch pack disassembling tool (Code No.: 07916-53741), then take out the collar (7) and spring (8).
STα-30 · STα-35, WSM BI-SPEED TURN [3] SERVICING (1) Bi-speed Hydraulic Clutch Pack and Gears Checking Bearing 1. Hold the inner race, and push and pull the outer race in all directions to check for wear and roughness. 2. Apply transmission fluid to the bearing, and hold the inner race. Then, turn the outer race to check rotation.
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STα-30 · STα-35, WSM BI-SPEED TURN Clearance between Counter Shaft B and 27T Gear 1. Measure the counter shaft B O.D. (2) with an outside micrometer. 2. Measure the 27T gear I.D. (1) with an inside micrometer, and calculate the clearance. 3.
STα-30 · STα-35, WSM BI-SPEED TURN (2) Sensors, Controller Unit and Solenoid Valve Travelling Speed Sensor 1. Disconnect the connector (1). 2. Jack up the rear wheels and shift the front wheel drive lever to OFF position. 3. Start the engine and turn the rear wheel as follow condition. - Range shift lever : 1 - Cruise control lever : 1 - Engine speed : around 1000 rpm...
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STα-30 · STα-35, WSM BI-SPEED TURN Front Wheel Turning Angle Sensor 1. Separate the arm (6) from angle sensor lever (5). 2. Disconnect the connector (7). 3. Remove the sensor with sensor cover (8), then remove the sensor from sensor cover (8). 4.
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STα-30 · STα-35, WSM BI-SPEED TURN 2) Output Voltage 1. Remove the connector for front wheel turning angle sensor and bi-speed solenoid valve. 2. Jack up the rear wheels and shift the front wheel drive lever to OFF position. 3. Start the engine and turn the rear wheels as follow condition. - Range shift lever : 1 - Cruise control lever : 1 - Engine speed : around 1000 rpm...
STα-30, STα-35, WSM STEERING 1. FEATURES These tractors are provided with a full hydrostatic power steering. The steering controller is connected to the steering cylinder with the hydraulic pipes only. This steering is actuated by oil pressure. Accordingly, it does not have mechanical transmitting parts such as steering gear, drag link, etc..
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STα-30, STα-35, WSM STEERING 2. HYDRAULIC CIRCUIT POWER STEERING SYSTEM Hydraulic Oil Flow 1. Power steering hydraulic pump (3), driven by the engine, sucks oil from transmission case (1), and it to steering controller (5). 2. The oil which has entered steering controller (5) is directed to control valve (6).
STα-30, STα-35, WSM STEERING 3. HYDRAULIC PUMP The steering system hydraulic pump fed the oil drawn from the transmission case through the oil filter to the control valve. The steering system hydraulic pump is driven by the engine fuel camshaft. This hydraulic pump is pressure loading type gear pump with high volumetric efficiency.
STα-30, STα-35, WSM STEERING 4. STEERING CONTROLLER The steering controller mainly consists of a control valve, a metering device and a relief valve with check valve. The metering device comprises a set of special gear called “Gerotor”. [1] CONTROL VALVE The control valve is a rotary plate type valve.
STα-30, STα-35, WSM STEERING [3] RELIEF VALVE (WITH CHECK VALVE) If the pressure in the hydraulic circuit rises above the set pressure of the relief valve, the relief valve will actuate to prevent the pressure from rising further and protect the hydraulic system. Also, if no oil is supplied from the hydraulic pump, the relief valve will act as a check valve and help draw oil from the return oil line to the drain hose, thus making it possible to steer the...
STα-30, STα-35, WSM STEERING 5. OIL FLOW Neutral Position When the steering wheel (2) is not being turned, valve plate (3) is held in the neutral position by centering springs (4). Under this condition, an oil passage is formed between P port (from pump) and T port (to transmission case) in the control valve, and all oil from the hydraulic pump flows to T port.
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STα-30, STα-35, WSM STEERING Left Turn The steering system operates in the same way at a left-turn as well, except that oil flows into and out of steering cylinder in the directions opposite to those at a right-turn. (1) Steering Controller P : Pump Port (2) Steering Wheel T : Tank Port...
STα-30, STα-35, WSM STEERING 6. STEERING CYLINDER (1) Rod Assembly (4) O-ring (6) Internal Snap Ring (8) Rod Gasket (2) Packing (5) Cover (7) Dust Seal (9) Bushing (3) Cylinder Tube The steering cylinder is single piston both rod double-acting type. The steering cylinder provide force in both directions.
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SERVICING CONTENTS 1. TROUBLESHOOTING ..................8-S1 2. SERVICING SPECIFICATIONS ..............8-S2 3. TIGHTENING TORQUES ................8-S3 4. CHECKING, DISASSEMBLING AND SERVICING........8-S4 [1] CHECKING AND ADJUSTING ...............8-S4 (1) Hydraulic Pump (Power Steering)............8-S4 (2) Power Steering ...................8-S5 [2] DISASSEMBLING AND ASSEMBLING..........8-S6 (1) Hydraulic Pump...................8-S6 (2) Power Steering Controller ..............8-S7 (3) Power Steering Cylinder ..............8-S8 [3] SERVICING ....................8-S9 (1) Hydraulic Pump (Power Steering)............8-S9...
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STα-30 · STα-35, WSM STEERING 1. TROUBLESHOOTING Reference Symptom Probable Cause Solution Page Tractor Can Not Be • Steering controller broken Replace 8-S7 Steered • Hose broken Replace – Front Wheels Vibrate • Centering spring weaken or broken Replace steering 8-S7 controller •...
STα-30 · STα-35, WSM STEERING 2. SERVICING SPECIFICATIONS POWER STEERING HYDRAULIC PUMP Item Factory Specification Allowable Limit Hydraulic Pump Delivery at No 14.0 L/min. – Condition Pressure 3.70 U.S.gal/min. • Engine Speed : 2800 rpm 3.08 Imp.gal/min. • Rated Pressure : 13.24 to 13.29 MPa 135.0 to 135.5 kgf/cm Delivery at Rated 12.1 L/min.
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STα-30 · STα-35, WSM STEERING 3. TIGHTENING TORQUES Tightening torques of screws, bolts and nuts on the table below are especially specified. (For general use screws, bolts and nuts : See page G-9.) Item N·m kgf·m ft-lbs Power steering delivery hose joint screw 49.0 to 58.8 5.0 to 6.0 36.2 to 43.4...
(1) Hydraulic Pump (Power Steering) Flowmeter Connecting and Test Preparation IMPORTANT • When using a flowmeter other than KUBOTA specified flowmeter (Code No.: 07916-52792), be sure to use the instructions with that flowmeter. • In this hook-up, there is not relief valve.
STα-30 · STα-35, WSM STEERING Pump Test NOTE • Before pump testing, perform the flowmeter connecting and test preparation. 1. Open the loading valve completely. 2. Start the engine and set at approx. 2800 rpm. 3. Read and note the pump delivery at no pressure. 4.
STα-30 · STα-35, WSM STEERING Relief Valve Setting Pressure 1. Remove the power steering delivery pipe from hydraulic pump. 2. Assemble the power steering delivery pipe (1) using a adaptor E (2) instead of original joint. 3. Start the engine. After warming up, set the engine speed at maximum.
STα-30 · STα-35, WSM STEERING Relief Valve and Hydraulic Joint 1. Remove the relief valve plug (2). 2. Draw out the relief valve (1). 3. Remove the joint (3), (4), (5) and (6). (When reassembling) • Apply seal tape on to the thread of power steering controller side for joints.
STα-30 · STα-35, WSM STEERING Power Steering Cylinder 1. Remove the cylinder mounting reamer screw (3), then slid out the power steering cylinder assembly (1). 2. Remove the rod joint (5) from the cylinder rod (4). 3. Draw out the cylinder cover (9). 4.
STα-30 · STα-35, WSM STEERING Clearance between Bushing and Gear Shaft 1. Measure the gear shaft O.D. with an outside micrometer. 2. Measure the bushing I.D. with a cylinder gauge. 3. If the clearance exceeds the allowable limit, replace it. 0.030 to 0.091 mm Factory spec.
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STα-30 · STα-35, WSM STEERING Cylinder Tube Wear 1. Measure the cylinder tube I.D. with a cylinder gauge. 2. If the measurement exceeds the allowable limit, replace the cylinder tube. 40.000 to 40.039 mm Factory spec. 1.5748 to 1.5763 in. Cylinder tube I.D.
STα-30, STα-35, WSM HYDRAULIC SYSTEM 2. HYDRAULIC PUMP The hydraulic pump is composed of the casing, side plate (5), and two spur gears (drive gear (3) and driven gear (4)) that are in mesh. Hydraulic pump is driven by the fuel camshaft. Maximum displacement is as follows.
STα-30, STα-35, WSM HYDRAULIC SYSTEM 3. HYDRAULIC BLOCK TYPE OUTLET The hydraulic block type outlet is located at the right hand side of the clutch housing. This hydraulic block type outlet is provided to take power out from the tractor to operate the hydraulic cylinders on the implement, such as front end loader, front blade and so on.
STα-30, STα-35, WSM HYDRAULIC SYSTEM 4. POSITION CONTROL VALVE [1] STRUCTURE The control valve is composed as shown figure left. The spool (3) is moved by the operating the position control lever. The positions of the spool movement makes four kinds of circuit such as “Neutral”, “Lifting”, “Lowering”...
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STα-30, STα-35, WSM HYDRAULIC SYSTEM Lifting Neutral (Acting shockless mechanism) In returning from Lifting to Neutral, the spool (3) is pushed back to the arrow-mark direction. When the Neutral position comes near, the groove part D of the spool (3) makes the pressure difference at the P port and C port.
STα-30, STα-35, WSM HYDRAULIC SYSTEM 5. POSITION CONTROL LINKAGE (1) Position Control Lever (2) Control Arm (3) Spool Drive Lever (4) Spool (5) Control Valve (6) Feedback Lever shaft (7) Feedback Lever (8) Feedback Rod (9) Lift Arm W1014379 Position control is a mechanism to raise or lower the implement attached to the tractor in proportion to the movement of the control lever.
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STα-30, STα-35, WSM HYDRAULIC SYSTEM Lifting 1. When the position control lever is moved to the LIFT position, the control arm (2) rotates to the arrow. Therefore, the spool drive lever (1) moves around the fulcrum P and pull the spool (3) opening the LIFT circuit.
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STα-30, STα-35, WSM HYDRAULIC SYSTEM Lowering 1. When the position control lever is moved to the Lowering position, the control arm (2) rotates to the arrow. Therefore, the spool drive lever (1) moves around the fulcrum P and push the spool (3) and poppet 2 (4) opening the Lowering circuit.
STα-30, STα-35, WSM HYDRAULIC SYSTEM 6. FLOW PRIORITY VALVE [1] FUNCTION AND STRUCTURE The flow priority valve is a flow divider that divides the flow from single hydraulic source (hydraulic pump) and actuates two circuits (position control circuit and Bi- speed turn circuit) simultaneously.
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STα-30, STα-35, WSM HYDRAULIC SYSTEM When Bi-speed Turn is actuating 1. When Bi-speed turn is actuated and pressure rises, the plunger (6) moves to the left, reducing the opening area of portion B, and widening the opening area of portion A. Therefore, there is no change in the controlled flow to the PF port (2).
STα-30, STα-35, WSM HYDRAULIC SYSTEM 7. RELIEF VALVE The 3-point hydraulic circuit has a relief valve to restrict the maximum pressure in its circuit. This is a guide piston relief valve with damper, a direct acting relief valve suitable for relatively high pressure and capacity, and constructed so as to prevent chattering and other unstableness associated with direct acting relief valves.
STα-30, STα-35, WSM HYDRAULIC SYSTEM 8. LOWERING SPEED ADJUSTING VALVE This valve acts 3-point linkage lowering speed adjusting and holding. Turning the lowering speed adjusting knob (3) clockwise decreases lowering speed, counterclockwise increases lowering speed. When the lowering speed adjusting valve (2) is completely closed, the 3-point linkage is held at its position since oil in the hydraulic cylinder is sealed between the piston and lowering speed adjusting valve (2).
STα-30, STα-35, WSM HYDRAULIC SYSTEM 9. HYDRAULIC CYLINDER (1) Lowering Speed Adjusting (5) Hydraulic Piston (9) Hydraulic Arm (13) Control Arm Shaft (6) O-ring (10) Hydraulic Arm Shaft (14) Control Valve (2) Cylinder Head (7) Back-up Ring (11) Flow Priority Valve (15) IN Port (3) Relief Valve (8) Hydraulic Rod...
STα-30, STα-35, WSM HYDRAULIC SYSTEM AUXILIARY CONTROL VALVE [1] HYDRAULIC CIRCUIT This auxiliary control valve is a unit for three valves as single / double acting selectable valve, double acting valve and single acting valve. The pressured oil into the three each control valve with parallel connection through the P port (7).
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STα-30, STα-35, WSM HYDRAULIC SYSTEM Neutral Forced oil into the auxiliary control valve through the P port (2) and divided two oil line. The one will reach to each check valve (1), (4) and (8). The other one return to the 3-point linkage hydraulic valve from the PB outlet (9) through each PB port (3).
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STα-30, STα-35, WSM HYDRAULIC SYSTEM (When spool is moved to RH) When the spool (5) is moved, the PB port (11) is close. The pressured oil open the check valve (2) and into the valve through the P port (8). Pressured oil flow shows as follow.
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STα-30, STα-35, WSM HYDRAULIC SYSTEM (2) Single Action Between B port (11) and T port (3) passage is opened by rotary valve (4) of selector lever. (When spool is moved to LH (When Lifting)) When the spool (7) is moved, the PB port (13) is closed.
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STα-30, STα-35, WSM HYDRAULIC SYSTEM Single Acting Valve (B Outlet) (When spool is moved RH (When Lifting)) When the spool (11) is moved, the PB port (17) is closed. The pressured oil open the check valve (1) and into the valve through P port (14).
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SERVICING CONTENTS 1. TROUBLESHOOTING ..................9-S1 2. SERVICING SPECIFICATIONS ..............9-S2 3. TIGHTENING TORQUES ................9-S4 4. CHECKING, DISASSEMBLING AND SERVICING........9-S5 [1] CHECKING AND ADJUSTING ...............9-S5 (1) Hydraulic Pump...................9-S5 (2) Position Control Valve.................9-S7 [2] DISASSEMBLING AND ASSEMBLING..........9-S9 (1) Hydraulic Pump...................9-S9 (2) Position Control Valve...............9-S10 (3) Hydraulic Cylinder Cover ..............9-S11 (4) Hydraulic Cylinder ................9-S12 (5) Auxiliary Control Valve..............9-S13...
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STα-30 · STα-35, WSM HYDRAULIC SYSTEM 1. TROUBLESHOOTING Reference Symptom Probable Cause Solution Page Implement Does Not • Control linkage improperly adjusted Adjust 9-S7 Rise (Not Noise) • Control linkage improperly assembled or Repair or replace 9-S7 damaged • Position control valve malfunctioning Repair or replace 9-S10 •...
STα-30 · STα-35, WSM HYDRAULIC SYSTEM 2. SERVICING SPECIFICATIONS HYDRAULIC PUMP Item Factory Specification Allowable Limit Hydraulic Pump Delivery at No 23.2 L/min. – Condition Pressure 6.13 U.S.gal/min. • Engine Speed : 2800 rpm 5.10 Imp.gal/min. • Rated Pressure : 16.67 to 16.72 MPa 170.0 to 170.5 kgf/cm Delivery at Rated 19.9 L/min.
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STα-30 · STα-35, WSM HYDRAULIC SYSTEM HYDRAULIC CYLINDER Item Factory Specification Allowable Limit Cylinder Bore I.D. 75.06 to 75.10 mm 75.20 mm 2.9551 to 2.9567 in. 2.9606 in. Hydraulic Arm Shaft to Bushing Clearance 0.020 to 0.125 mm 0.30 mm 0.00079 to 0.00492 in.
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STα-30 · STα-35, WSM HYDRAULIC SYSTEM 3. TIGHTENING TORQUES Tightening torques of screws, bolts and nuts on the table below are especially specified. (For general use screws, bolts and nuts : See page G-9.) Item N·m kgf·m ft-lbs Power steering delivery hose joint screw 49.0 to 58.8 5.0 to 6.0 36.2 to 43.4...
(1) Hydraulic Pump Flowmeter Connecting and Test Preparation IMPORTANT • When using a flowmeter other than KUBOTA specified flowmeter (Code No.: 07916-52792), be sure to use the instructions with that flowmeter. • In this hook-up, there is not relief valve.
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STα-30 · STα-35, WSM HYDRAULIC SYSTEM Pump Test NOTE • Before pump testing, perform the flowmeter connecting and test preparation. 1. Open the loading valve completely. 2. Start the engine and set at approx. 2800 rpm. 3. Read and note the pump delivery at no pressure. 4.
STα-30 · STα-35, WSM HYDRAULIC SYSTEM (2) Position Control Valve Adjusting Position Control Rod 1. Set the position control lever to the floating position. 2. Start the engine, and after warming-up, set the engine speed at 1000 to 1500 rpm. 3.
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STα-30 · STα-35, WSM HYDRAULIC SYSTEM Relief Valve Setting Pressure Test Using Pressure Tester 1. Start the engine and move the position control lever to the maximum raising position. 2. Turn the position control rod adjusting nut and lock nut until the relief valve begins to be operated.
STα-30 · STα-35, WSM HYDRAULIC SYSTEM [2] DISASSEMBLING AND ASSEMBLING (1) Hydraulic Pump IMPORTANT • The hydraulic pump is precision machined and assembled: if disassembled once, it may be unable to maintain its original performance. Therefore, when the hydraulic pump fails, replacement should be carried out with the hydraulic pump assembled except when emergency repair is unavoidable.
STα-30 · STα-35, WSM HYDRAULIC SYSTEM (2) Position Control Valve IMPORTANT • The position control valve has been precisely machined, assembled and adjusted. It is advisable not to disassemble it, except the unload poppet 1, unload poppet 2 and poppet 1. Separating Hydraulic Cylinder 1.
STα-30 · STα-35, WSM HYDRAULIC SYSTEM (3) Hydraulic Cylinder Cover Hydraulic Cylinder Cover and Piston 1. Remove the hydraulic cylinder cover (3). 2. Push out the piston from inside of hydraulic cylinder block (1). (When reassembling) • Install the piston (2), noting O-ring (5) and back-up ring (4). •...
STα-30 · STα-35, WSM HYDRAULIC SYSTEM (4) Hydraulic Cylinder Lift Arm and Hydraulic Arm Shaft 1. Remove the position control rod (2). 2. Remove the external snap ring and tap out the lift arm LH (4). 3. Pull out the lift arm RH (7) and hydraulic arm shaft (6) as a unit. 4.
STα-30 · STα-35, WSM HYDRAULIC SYSTEM [3] SERVICING (1) Hydraulic Pump Clearance between Tip of Gear Tooth and Casing 1. Measure the clearance between gear and casing at several point with feeler gauge. 2. If the clearance exceeds the allowable limit, replace the assembly.
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STα-30 · STα-35, WSM HYDRAULIC SYSTEM Clearance between Hydraulic Arm Shaft and Bushing 1. Measure the hydraulic arm shaft O.D. with an outside micrometer. 2. Measure the bushing I.D. with a cylinder gauge. 3. If the clearance exceeds the allowable limit, replace. NOTE •...
STα-30 · STα-35, WSM ELECTRICAL SYSTEM 1. WIRING DIAGRAM Color of Wiring B ... Black G/B ..Green / Black R/W .... Red / White Br ..Brown G/L ..Green / Blue R/Y ..... Red / Yellow G ..Green G/R ..
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STα-30 · STα-35, WSM ELECTRICAL SYSTEM KiSC issued 11, 2006 A 10-M2...
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STα-30 · STα-35, WSM ELECTRICAL SYSTEM KiSC issued 11, 2006 A 10-M3...
STα-30 · STα-35, WSM ELECTRICAL SYSTEM [1] STARTER (1) Armature (2) Yoke (3) Brush Holder (4) End Frame (5) Gear (6) Drive End Frame (7) Pinion (8) Roller Clutch (9) Ball (10) Spring (11) Magnet Switch W1013084 The starter motor is a reduction type. The speed of the pinion gear is reduced to approximately one third of motor one.
STα-30 · STα-35, WSM ELECTRICAL SYSTEM [2] GLOW PLUG This plug is a two-material type QGS (Quick Glow System) for quick temperature rise, and has self- controlling function as well as excellent durability. The heater (4) connected in series to the heater (3), which also functions as the resistor, is incorporated in the sheath tube (1) of the super glow plug.
STα-30 · STα-35, WSM ELECTRICAL SYSTEM [4] ENGINE STOP SOLENOID Flowing of the battery current into the fuel cut off solenoid, the plunger (5) move to right side so that the movement of control rack (1) becomes free. When the battery current stops, the plunger (5) is returned to the original position by the spring to keep the control rack (1) in “No fuel injection”...
STα-30 · STα-35, WSM ELECTRICAL SYSTEM 3. CHARGING SYSTEM (1) Fuse (3) Battery (5) Alternator (6) Key Switch (2) Battery Charge Lamp (4) Slow Blow Fuse The charging system supplies electric power for various electrical devices and also charges the battery while the engine runs.
STα-30 · STα-35, WSM ELECTRICAL SYSTEM [2] IC REGULATOR (1) Alternator (2) Rectifier (3) Stator Coil (4) Rotor Coil (5) IC Regulator (6) Charge Lamp (7) Main Switch (8) Battery (9) Load W1013747 An IC regulator uses solid state transistors, chips or other semiconductor elements instead of the relays in a conventional regulator.
STα-30 · STα-35, WSM ELECTRICAL SYSTEM [1] HEAD LIGHT The head light switch, which forms a combination switch with the turn signal light switch and horn switch, has three positions; OFF, LOW-BEAM and HIGH-BEAM. Current passes through the light circuit as shown in the figure above. [2] TURN SIGNAL LIGHT The turn signal light switch, which forms a combination switch with the head light switch and horn switch, has three position;...
STα-30 · STα-35, WSM ELECTRICAL SYSTEM Hazard Switch This is a pushing type switch to turn on the hazard lights. The lamp (2) in the switch is lighted up by the current from outside of the switch. The circuit in the switch is shown below.
STα-30 · STα-35, WSM ELECTRICAL SYSTEM [5] BRAKE LIGHT The brake lights are lighted up by brake switch. Current passes the circuit as shown in the figure above. Brake Switch Brake switch is turned on by pushing a brake pedal and turned off by releasing it.
STα-30 · STα-35, WSM ELECTRICAL SYSTEM [7] TRAILER SOCKET The trailer socket is provided to take out the electrical power from tractor to trailer or implement. The function of each terminal is shown below. Terminal Function Color of wire harness Turn signal (LH) Green / White –...
STα-30 · STα-35, WSM ELECTRICAL SYSTEM 5. GAUGES (1) Fuse (3) Fuel Gauge (5) Battery (7) Coolant Temperature Sensor (2) Coolant Temperature Gauge (4) Key Switch (6) Slow Blow Fuse (8) Fuel Sensor The fuel quantity and coolant temperature are indicated by the ammeters. The ammeters indicate each amperage flowing through the fuel level sensor for the fuel quantity detection and through the coolant temperature sensor for the coolant temperature detection.
STα-30 · STα-35, WSM ELECTRICAL SYSTEM [1] FUEL QUANTITY Fuel Level Sensor The remaining fuel quantity is detected by the fuel level sensor installed in the fuel tank and indicated on the fuel gauge. For detection, a float and a resistor are used. As the float (1) lowers, the resistance of the variable resistor (2) varies.
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STα-30 · STα-35, WSM ELECTRICAL SYSTEM 1. TROUBLESHOOTING Reference Symptom Probable Cause Solution Page All Electrical • Battery discharged or defective Recharge or Replace G-22 Equipment Do Not • Battery positive cable disconnected or Repair or Replace – Operate improperly connected •...
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STα-30 · STα-35, WSM ELECTRICAL SYSTEM CHARGING SYSTEM Reference Symptom Probable Cause Solution Page Charging Lamp Does • Fuse blown (10 A) Replace G-29 Not Light when Main • Wiring harness disconnected or improperly Repair or Replace – Switch is Turned ON connected (between main switch AC terminal and panel board, between panel board and alternator)
STα-30 · STα-35, WSM ELECTRICAL SYSTEM 2. SERVICING SPECIFICATIONS Item Factory Specification Allowable Limit Starter Commutator O.D. 30.0 mm 29.0 mm 1.181 in. 1.142 in. Mica Under Cut 0.50 to 0.80 mm 0.20 mm 0.0197 to 0.0315 in. 0.0079 in. Brush Length 15.0 mm...
STα-30 · STα-35, WSM ELECTRICAL SYSTEM 3. TIGHTENING TORQUES Tightening torques of screws, bolts and nuts on the table below are especially specified. (For general use screws, bolts and nuts : See page G-9.) Item N·m kgf·m ft-lbs Alternator Pulley nut 58.3 to 78.9 5.95 to 8.05 43.0 to 58.2...
STα-30 · STα-35, WSM ELECTRICAL SYSTEM 4. CHECKING, DISASSEMBLING AND SERVICING CAUTION • To avoid accidental short circuit, be sure to attach the positive cable to the positive terminal before the negative cable is attached to the negative terminal. • Never remove the battery cap while the engine is running. •...
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STα-30 · STα-35, WSM ELECTRICAL SYSTEM Battery Specific Gravity 1. Check the specific gravity of the electrolyte in each cell with a hydrometer. 2. When the electrolyte temperature differs from that at which the hydrometer was calibrated, correct the specific gravity reading following the formula mentioned in (Reference).
STα-30 · STα-35, WSM ELECTRICAL SYSTEM [2] STARTING SYSTEM (1) Checking (A) Main Switch Main Switch Continuity 1) Main Switch Key at OFF Position 1. Set the main switch OFF position. 2. Measure the resistance with an ohmmeter across the 30 terminal and the AC terminal, 30 terminal and 50 terminal, 30 terminal and 19 terminal.
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STα-30 · STα-35, WSM ELECTRICAL SYSTEM (B) Starter Motor Test CAUTION • Secure the starter to prevent if from jumping up and down while testing the motor. 1. Disconnect the battery negative cable from the battery. 2. Disconnect the battery positive cable and the leads from the starter.
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STα-30 · STα-35, WSM ELECTRICAL SYSTEM (C) Glow Plug Lead Terminal Voltage 1. Disconnect the wiring lead (1) from the glow plug (2) after turning the main switch off. 2. Turn the main switch key to the “PREHEAT” position, and measure the voltage between the lead terminal and the chassis.
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STα-30 · STα-35, WSM ELECTRICAL SYSTEM (D) Safety Switch Safety Switch Continuity 1. Remove the safety switch leads. 2. Connect the circuit tester to the safety switch leads. 3. Measure the resistance between leads. 4. If the safety switch is defective, replace it. When switch push is Resistance (Across 0 Ω...
STα-30 · STα-35, WSM ELECTRICAL SYSTEM Stop Solenoid Coil 1. Disconnect the 2P connector from engine stop solenoid. 2. Measure the resistance with an ohmmeter between the terminal 1, terminal 2 and body. 3. If resistance differs from the factory specification, the coil is faulty.
STα-30 · STα-35, WSM ELECTRICAL SYSTEM Disassembling Magnet Switch 1. Remove the drive end frame (1) mounting screws. 2. Take out the overrunning clutch (2), ball (3), spring (4), gear (5), rollers (6) and retainer (7). (When reassembling) • Apply grease to the gear teeth of the gear (5) and overrunning clutch (2), and ball (3).
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STα-30 · STα-35, WSM ELECTRICAL SYSTEM Commutator and Mica 1. Check the contact face of the commutator for wear, and grind the commutator with emery paper if it is slightly worn. 2. Measure the commutator O.D. with an outside micrometer at several points.
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STα-30 · STα-35, WSM ELECTRICAL SYSTEM Armature Coil 1. Check the continuity across the commutator and armature coil core with an ohmmeter. 2. If it conducts, replace the armature. 3. Check the continuity across the segments of the commutator with an ohmmeter.
STα-30 · STα-35, WSM ELECTRICAL SYSTEM [3] CHARGING SYSTEM (1) Checking Alternator 1. Disconnect the 2P connector (3) from alternator after turning the main switch OFF. 2. Perform the following checkings. (1) B Terminal (3) 2P Connector (2) Alternator W1018175 Connector Voltage 1.
STα-30 · STα-35, WSM ELECTRICAL SYSTEM (2) Disassembling and Assembling Pulley 1. Secure the hexagonal end of the pulley shaft with a double- ended ratchet wrench as shown in the figure, loosen the pulley nut with a socket wrench and remove it. (When reassembling) 58.3 to 78.9 N·m Tightening torque...
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STα-30 · STα-35, WSM ELECTRICAL SYSTEM Rear End Frame 1. Unscrew the two nuts and two screws holding the drive end frame and the rear end frame. 2. Remove the rear end frame (1). (1) Rear End Frame W1019274 Rotor 1.
STα-30 · STα-35, WSM ELECTRICAL SYSTEM (3) Servicing Bearing 1. Check the bearing for smooth rotation. 2. If it does not rotate smoothly, replace it. W1019790 Stator 1. Measure the resistance across each lead of the stator coil with an ohmmeter.
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STα-30 · STα-35, WSM ELECTRICAL SYSTEM Rectifier 1. Check the continuity across each diode of rectifier with an analog ohmmeter. Conduct the test in the (R × 1) setting. 2. The rectifier is normal if the diode in the rectifier conducts in one direction and does not conduct in the reverse direction.
STα-30 · STα-35, WSM ELECTRICAL SYSTEM [4] LIGHTING SYSTEM (1) Checking (A) Combination Switch Remove the Combination Switch 1. Remove the meter panel, and disconnect the combination switch connector 8A after turning the main switch OFF position. 2. Perform the following checkings. (1) Combination Switch W1020799 Connector Voltage...
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STα-30 · STα-35, WSM ELECTRICAL SYSTEM Head Light Switch Continuity when Setting Switch at HI-BEAM Position 1. Measure the resistance with an ohmmeter across the B1 terminal to the T terminal and the B1 terminal to the 1 terminal. 2. If 0 ohm is not indicated, renew the head light switch. B1 terminal –...
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STα-30 · STα-35, WSM ELECTRICAL SYSTEM Turn Signal Switch L Position 1. Set the hazard switch to the L position. 2. Measure the resistance with an ohmmeter across the B2 terminal to the L terminal. 3. If 0 ohm is not indicated, renew the combination switch. Resistance (Switch at L 0 Ω...
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STα-30 · STα-35, WSM ELECTRICAL SYSTEM Flasher Unit Connector Voltage 1. Open the hood, and disconnect the connector from flasher unit. 2. Measure the voltage with a voltmeter across the RB terminal and chassis. 3. If the voltage differs from the battery voltage, the wiring harness is faulty.
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STα-30 · STα-35, WSM ELECTRICAL SYSTEM Parking (Position) Switch Continuity 1. Remove the meter panel. 2. Disconnect the connector, and remove the parking switch. 3. Measure the resistance with ohmmeter across the A terminal and C terminal, and across the D terminal and E terminal. 4.
STα-30 · STα-35, WSM ELECTRICAL SYSTEM [5] GAUGES (1) Checking Fuel Level Sensor 1) Sensor Continuity 1. Remove the fuel level sensor from the fuel tank. 2. Measure the resistance with an ohmmeter across the sensor terminal and its body. 3.
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STα-30 · STα-35, WSM ELECTRICAL SYSTEM 2) Tail Terminals 1. Turn the main switch ON, and measure the voltage with voltmeter across the 7 terminal (1) and 5 terminal (2), and across the 5 terminal (2) and 3 terminal (3). 2.
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EDITOR : KUBOTA FARM & INDUSTRIAL MACHINERY SERVICE, LTD. 64, ISHIZU-KITAMACHI, SAKAI-KU, SAKAI-CITY, OSAKA, 590-0823, JAPAN PHONE : ( 81 ) 72-241-1129 : ( 81 ) 72-245-2484 E-mail : ksos-pub@kubota.co.jp Printed in Japan 2006. 11, S, EI, EI, e Code No.9Y011-12632 KUBOTA Corporation 2000.
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