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WSM B2410
Workshop manual
Kubota B2410 Workshop Manual
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Workshop manual
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Workshop manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Safety Instructions
Avoid Fires
Safety Starting
Safety Working
Dispose of Fluids Properly
Prepare for Emergencies
Prevent Acid Burns
Ventilate Work Area
Safety Decals
Specifications (82410)
Specifications (82710-82910)
Travelling Speed
Dimensions
Table of Contents
General
Features
Tractor Identification
General Precautions
Handling Precautions for Electrical Parts and Wiring
Wiring
Battery
Fuse
Connector
Handling of Circuit Tester
Lubricants, Fuel and Coolant
Tightening Torques
General Use Screws, Bolts and Nuts
Stud Bolts
Maintenance
Check and Maintenance
Daily Check
Check Points of Initial 50 Hours
Changing Engine Oil
Replacing Engine Oil Filter Cartridge
Changing Transmission Fluid
Replacing Hydraulic Oil Filter Cartridge
Cleaning Transmission Oil Strainer
Checking Clutch Pedal Free Travel
Check Points of Every 50 Hours
Greasing
Checking Engine Start System
Checking Wheel Mounting Screws and Nuts Tightening Torque
Checking Battery Condition
Check Points of Every 100 Hours
Battery Charging
Direction for Storage
Cleaning Air Cleaner Element
Cleaning Fuel Filter
Check Points of Every 200 Hours
Checking Fan Belt Tension
Checking Brake Pedal Free Travel
Checking Fuel Line
Checking Radiator Hose and Hose Clamp
Check Points of Every 300 Hours
Checking Intake Air Line
Adjusting Toe-In
Check Points of Every 400 Hours
Changing Front Axle Case Oil
Draining Front Axle Case Oil (Bi-Speed Turn Type)
Lubricate Grease Fitting (2WD Model)
Adjusting Front Axle Pivot
Replacing Fuel Filter Element
Check Points of Every 800 Hours
Check Points of Every 1500 Hours
Check Points of Every 3000 Hours
Check Points of Every 2 Years
Replacing Radiator Hose (Water Pipes)
Replacing Fuel Hose
Flush Cooling System and Changing Coolant
Anti-Freeze
Bleeding Fuel System
Others
Protected Circuit
Replacing Fuse
Replacing Light Bulb
Special Tools for Engine
Connecting Rod Alignment Tool
Oil Pressure Tester
Radiator Tester
Valve Seat Cutter
Plastigage
Red Check
Injection Pump Pressure Tester
Valve Guide Replacing Tool
Bushing Replacing Tool
Flywheel Stopper
Crankshaft Bearing 1 Replacing Tool
Governor Gear Holder Bushing Replacing Tool
Pitman Arm Puller
Special Tools for Tractor
Steering Wheel Puller
Tie-Rod End Lifter
Adaptor Set for Flow Meter
Flow Meter
HST Adaptor (A)
Relief Valve Pressure Tester
Knuckle Spindle Bushing Replacement Tool
PS Plug Wrench
Tire Pressure
Tread
(2)-1 Front Wheels
(2)-2 Rear Wheels
Rear Wheels
Attaching Injector
Preparation of Calcium Chloride Solution
Tire Liquid Injection
Injection
Implement Limitations
Mechanism
1-M1
Cylinder Block
ENGINE Body 1-M1
1-M2
Cylinder Head
1-M3
Crankshaft
Piston and Piston Rings 1-M3
1-M4
Connecting Rod 1-M4
Fuel Camshaft 1-M4
Intake and Exhaust Valve 1-M5
Rocker Arm 1-M5
Valve Timing 1-M5
1-M6
Air Cleaner 1-M6
Flywheel
Muffler
Lubricating System 1-M7
1-M8
Oil Pump
Relief Valve 1-M8
1-M9
Oil Filter Cartridge
Oil Pressure Switch 1-M9
COOLING System 1-M10
Water Pump 1-M1
1-M11
Radiator
Thermostat
1-M12
Fuel Line
FUEL System 1-M12
Radiator Cap
1-M13
Fuel Filter
1-M14
Fuel Feed Pump
1-M15
Fuel Delivery
Injection Control
Injection Pump
No Fuel Delivery (Engine Stop)
Delivery Valve
Dumping Valve
Pump Element
1-M17
Governor
Injection Nozzle
At High Speed Running with Overload
At Idling
At Start
During Overload
Servicing
Either White or Blue Exhaust Gas Is Observed
Engine Does Not Start
Engine Revolution Is Not Smooth
Troubleshooting
Deficient Output
Excessive Lubricant Oil Consumption
Fuel Mixed into Lubricant Oil
Low Oil Pressure
Engine Overheated
Servicing Specifications 1-S4
Tightening Torques
Checking, Disassembling and Servicing 1-S11
Draining Coolant, Engine Oil and Transmission Fluid 1-S11
Separating Engine
Draining Transmission Fluid
Hood, Side Cover and Battery Cord
Meter Panel and Panel under Cover
Steering Wheel
Bi-Speed Turn Cable
Fuel Tank
Drag Link
Propeller Shaft Cover and Coupling
Universal Joint and Bearing Holder
Outer Parts
Separating Front Axle Assembly
Separating the Engine from Clutch Housing
Checking and Adjusting
Compression Pressure
Engine Body
Top Clearance
Valve Clearance
Cylinder Head and Valves
Cylinder Head Cover and Injection Pipes
Disassembling and Assembling
Dynamo, Fan Belt and Muffler
Nozzle Heat Seal Service Removal Procedure
Rocker Arm and Push Rod
Tappets
Fan Drive Pulley
Timing Gears, Camshaft and Fuel Camshaft
Valves
Fuel Pump, Hour Meter Gear Case and Water Pump
Gear Case
Speed Control Plate
Governor Shaft
Camshaft and Idle Gear 1
Fork Lever
Connecting Rod Cap
Oil Pan and Oil Strainer
Piston and Connecting Rod
Pistons
Piston Ring and Connecting Rod
Bearing Case Cover
Crankshaft Assembly
Cylinder Head Surface Flatness
Main Bearing Case Assembly
Clearance between Valve Stem and Valve Guide
Cylinder Head Flaw
Valve Recessing
Replacing Valve Guide
Valve Seating
Correcting Valve and Valve Seat
Valve Lapping
Free Length and Tilt of Valve Spring
Oil Clearance between Rocker Arm and Rocker Arm Shaft
Valve Spring Setting Load
Oil Clearance between Tappet and Tappet Guide Bore
Push Rod Alignment
Timing Gear Backlash
Camshaft Alignment
Camshaft Side Clearance
Idle Gear 2 Side Clearance (V1305, V1505)
Idle Gear Side Clearance
Cam Height
Oil Clearance between Idle Gear Shaft and Idle Gear Bushing
Oil Clearance of Camshaft Journal
Oil Clearance between Piston Pin and Small End Bushing
Piston Pin Bore 1.0.
Replacing Idle Gear Bushing
Piston Ring Gap
Replacing Small End Bushing
Clearance between Piston Ring and Piston Ring Groove
Connecting Rod Alignment
Crankshaft Alignment
Crankshaft Side Clearance
Oil Clearance between Crankpin and Crankpin Bearing
Oil Clearance between Crankshaft Journal and Crankshaft Bearing 1
Replacing Crankshaft Bearing 1
Oil Clearance between Crankshaft Journal and Crankshaft Bearing 2 (Crankshaft Bearing 3)
Cylinder Wear
Correcting Cylinder
Checking
Clearance between Outer Rotor and Pump Body
Engine Oil Pressure
Lubricating System 1-S49
Rotor Lobe Clearance
Checking and Adjusting
Clearance between Rotor and Cover
Cooling System
Fan Belt Damage and Wear
Fan Belt Tension
Radiator Water Leakage
Radiator Cap Air Leakage
Thermostat Assembly
Water Pump Assembly
Thermostat Valve Opening Temperature
Fuel System
Injection Pump 1-S53
Injection Timing
Fuel Tightness of Delivery Valve
Fuel Tightness of Pump Element
Fuel Injection Pressure
Injection Nozzle 1-S55
Nozzle Spraying Condition
Nozzle Holder
Valve Seat Tightness
Linkage Mechanism
Clutch "Disengaged"
Clutch "Engaged"
Operation
Checking and Adjusting
Checking, Disassembling and Servicing
Disassembling and Assembling
Separating Engine from Clutch Housing
2-S8
Separating Clutch Assembly
2-S9
Structure
(1 )-1 Structure
Hydrostatic Transmission
Travelling System
(1)-2 Pump and Motor
(1 )-3 Oil Flow and Valves
Charge Relief Valve
Check and High Pressure Relief Valve
Neutral Valve
(1)-4 Operation
Forward
Reverse
(1)-5 Control Linkage
(1)-6 Cruise Control Linkage (B2910 Only)
(1)-7 Cruise Control Release System (82910 Only)
(2)-1 Hi-Lo Gear Shift Section (82410)
(2)-2 Range Gear Shift Section (82710-82910)
(3)-1 Front Wheel Drive Section (82410)
(3)-2 Front Wheel Drive Section (82710-82910)
MID-PTO Section
Pto System
Rear Pta Shift Lever on Position
Rear PTO Section
Differential Function
Differential Gear System
During Straight Running
During Turning
Differential Lock
Troubleshooting
SERVICING Specifications
Tightening Torques
Adjusting Maximum Speed
Adjusting Neutral
Checking and Adjusting
Adjusting Cruise Control Linkage
Adjusting Cruise Control Release Linkage
Cruise Control Lever
Cruise Control Linkage
Charge Relief Pressure
Charge Relief Pressure and High Relief Pressure
High Relief Pressure
Neutral Valve Actuation Test
Disassembling and Assembling
Separating Engine from Clutch Housing
Clutch Housing Rear Cover
Clutch Rod and Clutch Release Fork
Disassembling Clutch Housing
Battery Connector
Clutch Shaft and Others
Roll-Over Protective Structures (Raps) and 3 Point Hitch
Separating Center Frame and Transmission Case
Seat, Fender, Steering Wheel, Panel, Step and Others
HST Pedal
Sub Frame RH, HST Delivery Pipe and Pipe Clamp
Sub Frame RH, Hydraulic Pipes and Others
Separating Transmission Case from Center Frame and Hydrostatic Transmission (HST)
Separating Hydraulic Cylinder, Rear Axle Cases and Others
Separating MID-PTO Case, Transmission Case and Differential Case
14T Gear
Charge Pump
Disassembling Transmission Case
Hydrostatic Transmission
Neutral Holder and Neutral Holder Arm
Center Section
Input Shaft
Motor Cylinder Block and Pump Cylinder Block
4Th Gear Shaft and Spiral Bevel Pinion Shaft
Cover A, B and Trunnion Shaft
Transmission Case
2Nd Gear Shaft and Middle Shaft
Bearing Holder
Front Wheel Drive Shaft
Differential Gear Assembly
Disassembling Differential Gear Case
MID-Pta Shaft
Pta Shaft
Differential Side Gear and Differential Pinion
Spiral Bevel Gear
Checking Bearing
Clutch Housing
Hydrostatic Transmission
Servicing
Cylinder Block Bore and Pistons
Cylinder Block Face
Piston Slipper and Retainer Plate
Valve Plate
Oil Seals and Bearings for Shaft
Thrust Plate and Swashplate
Trunnion Shaft Cover
Clearance between Shift Fork and Shift Gear Groove
Clearance between 13T Gear and 3Rd Shaft
Clearance between Differential Case (Spiral Bevel Gear) and Differential Side Gear
Backlash between Differential Pinion and Differential Side Gear
Clearance between Differential Pinion Shaft and Differential Pinion
Backlash between Spiral Bevel Pinion and Spiral Bevel Gear
Separating Rear Axle Case
Rear Wheels (82410 Only)
Rear Wheels (82710, 82910)
Rear Axle Case (Bi-Speed Turn Type Only)
Separating Rear Axle Case from Differential Gear Case
Differential Lock Shift Fork, Differential Lock Clutch (Right Side Only), 57T Gear and Rear Axle
Disassembling Rear Axle Case
Rear Axle Case (82710, 82910)
SERVICING Specifications
Troubleshooting
Adjusting Brake Pedal Free Travel
Brake Pedal
Tightening Torques
Clearance between Brake Pedal Shaft and Center Frame Bush
Separating Brake Pedal
Disassembling and As8Embling
Disassembling Brake Assembly
Separating Rear Axle Case with Brake Assembly
Brake Assembly
Brake Cam Lever Movement
Brake Discs and Friction Plate
Brake Disc and Friction Plate Wear
Cam Plate Flatness and Bearing Holder Wear
Height of Cam Plate and Ball
2 Wheel Drive Mode
4 Wheel Drive Model
Bi-Speed Turn Type
Bi-Speed Turn 4WD
Bi-Speed Turn Power Train
Standard 4WD
Bi-Speed Cam
Camber
Caster
Front Wheel Alignment
Kingpin Angle
Toe-In
Troubleshooting
SERVICING Specifications
Checking, Disassembling and Servicing
Front Axle Rocking Force
Toe-In Adjusting
Bi-Speed Turn Change Cable (Bi-Speed Turn Type)
Bi-Speed Turn Shift Rod (Bi-Speed Turn Type)
Front Wheel Hub
Tie-Rod and Knuckle Arm
Knuckle Shaft
Separation of Front Axle and Front Axle Frame
Disconnecting Propeller Shaft
Draining Front Axle Case Oil
Separating Front Axle Assembly
Front Axle Assembly
Bevel Gear Case and Front Gear Case
Disassembling Front Axle Assembly
Tie-Rod and Axle Bracket
Front Gear Case
Axle
Bevel Gear Case Gears
Spiral Bevel Pinion Shaft and Differential Gear Assembly
Differential Gear
Disassembling and Assembling (Bi-Speed Turn Type)
Front Axle
Propeller Shaft
Separation of Bi-Speed Turn Case
Tie-Rod and Bevel Gear Case Assembly
Shift Cam
Shift Roller Shaft
Ball Bearing and Oil Seal
Separation of Bi-Speed Turn Gear Case
Shift Fork, Shift Rod and Change Lever
Bi-Speed Turn Clutch Assembly
2WD Model
Clearance between Center Pin and Pin Support
Clearance between Differential Case (Differential Case Cover) and Differential Side Gear
Clearance between Knuckle Shaft and Bushing
Turning Torque of Spiral Bevel Pinion Shaft
Backlash between 11 T Bevel Gear and 16T Bevel Gear
Backlash between Spiral Bevel Pinion Shaft and Spiral Bevel Gear
Clearance between Front Axle Case Bosses and Bracket Bushing
Press-Fitting Bushing
Bi-Speed Turn Clutch Friction Torque
Clearance between Shift Fork and Shifter Groove
Clutch Disc Wear and Friction Plate Wear
Free Length of Bi-Speed Turn Spring
Working Load of Bi-Speed Turn Spring
Turning Force of Spiral Bevel Pinion Shaft and Backlash between Spiral Bevel Pinon Shaft and Spiral Bevel Gear
Hydraulic Pump
Hydraulic Circuit for Power Steering System
Power Steering Body
Neutral Position
Oil Flow
Left Turning
Manual Operation
Right Turning
Operation of Relief Valve
Flowmeter Connecting and Test Preparation
Hydraulic Pump Checking and Adjusting
Pump Test
Removing Hydraulic Pump
Clearance between Bushing and Shaft
Clearance between Tip of Gear Tooth and Casing
Cover, Side Plate and Gear
Side Plate Thickness
Power Steering Checking
Relief Valve Setting Pressure
Steering Wheel Operating Force
Steering Wheel Play
Separating Power Steering Assembly
Power Steering Assembly
Disassembling Power Steering Body
Pitman Arm
Side Cover and Sector Gear Shaft
Steering Column
Clearance between Steering Gear Box and Rack (Piston)
Disassembling Valve Housing
Valve Assembly
Valve Assembly and Rack (Piston)
Axial Play of Rack (Piston) Assembly
Backlash between Sector Gear Shaft and Rack (Piston)
Clearance between Valve Housing and Sleeve
Hydraulic Circuit
Hydraulic Block Type Outlet
Lift
Neutral
Position Control Valve
Down
Shockless Mechanism
Feedback Linkage for Position Control
Hydraulic Cylinder
Hydraulic Piston
Lift Arm, Hydraulic Arm Shaft and Hydraulic Arm
Lowering Speed Adjusting Valve
Disassembling Position Control Valve
Plunger
Spool
Hydraulic Cylinder Bore
Poppet 1
Poppet 2 and Unload Poppet
Clearance between Hydraulic Arm Shaft and Bushing
Wiring Diagram
Electrical Circuit
Starting System
Starter
Clutch Pedal, PTO Gear Shift Lever and HST Pedal
Glow Plug
Safety Switch
Range Gear Shift Lever [Only 82710 Affected Serial No.: below 15496]
Engine Key Switch Shut-Off System
Engine Stop Solenoid
Charging System
AC Dynamo
Regulator
Lighting System
Head Light
Turn Signal Light
Hazard Light
Hazard Switch
Starter Relay
Easy Checker
Engine Oil Pressure Alarm
Engine Oil Pressure Switch
Indication Items
Coolant Temperature
Fuel Level Sensor
Fuel Quantity
Gauge
Troubleshooting
Battery Terminal Connection
Battery Voltage
Checking
Checking, Disassembling and Servicing
Battery Specific Gravity
Checking
Main Switch
STARTING System
Connector Voltage
Main Switch Continuity
Magnetic Switch Test
Main Switch Key at START Position
Motor Test
Starter
Glow Plug Continuity
Lead Terminal Voltage
Safety Switch Continuity
Disassembling Starter
Brush Holder
Brush Wear
Armature Coil
Field Coil
Checking
Engine Key Switch Shut-Off System
Engine Stop Solenoid Test
The Correct Voltage Output
Battery Charging Current
Charging System
Checking
Continuity Across Regulator's Terminals
Dynamo No-Load Voltage
Checking
LIGHTING System
Checking
Easy Checker
Checking
Gauge
Checking Engine Start System (OPC Specification)
Replacing Fuse (OPS Specification)
Color of Wiring
OPC (Operator Presence Control) System
OPC Type
Clutch Pedal Switch
Controller
OPC System Circuit
MID-PTO Shift Lever Switch
PTO Shift Lever Switch
Seat Switches
Speed Control Pedal Switch
Engine Automatically Stopping: Automatic Engine Stop
Engine Starting
Checking Safety Switches
Safety Switches
Clutch Pedal Switch, Speed Control Pedal Switch, MID-PTO Shift Lever Switch and PTO Shift Lever Switch Continuity
Seat Reverse Switch Continuity
Seat Switch Continuity
Replacing Controller
Specifications
Front Tread
Hydraulic System
Control Valve (Quarter Inching Valve)
Slow up (Quarter Inching Control)
Up
Slow down (Quarter Inching Control)
Relief Valve
Feedback Linkage
Hydraulic Cylinder
Servicing Specifications
Tightening Torques
Checking and Adjusting
Hydraulic Cylinder Assembly and Hydraulic Block
Lift Arm Free Play
Control Valve
Disassembling and Assembling
Seat and Seat Stay
Separating Hydraulic Cylinder Assembly
Servicing
Electrical System
Wiring Diagram
Operators Presence Control (Opc)
Engine Automatically Stopping: Automatic Engine Stop
Engine Starting
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Lubricants, Fuel and Coolant
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0
:R K '$
HO
P MAN U A L .
TRACTOR
82410
82710.
82910
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Troubleshooting
Troubleshooting
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TROUBLESHOOTING
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TROUBLESHOOTING
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TROUBLESHOOTING
254
TROUBLESHOOTING
354
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B2710
B2910
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