Page 1 ABB general purpose drives Firmware manual ACS580 standard control program...
Page 2 List of related manuals Drive manuals and guides Code (English) ACS580 standard control program firmware manual 3AXD50000016097 ACS580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware 3AXD50000018826 manual ACS580-04 (250 to 500 kW) hardware manual 3AXD50000015497 ACS580-07 (250 to 500 kW) hardware manual...
Page 3 Table of contents 1. Introduction to the manual 2. Start-up, control with I/O and ID run 3. Control panel 4. Settings, I/O and diagnostics on the control panel 5. Control macros 6. Program features 7. Parameters 8. Additional parameter data 9.
Page 5: Table Of Contents
Table of contents 1 Table of contents List of related manuals ............2 1.
Page 6 ABB standard macro ............60 Default control connections for the ABB standard macro ......60 ABB standard (vector) macro .
Page 7 Table of contents 3 Constant speeds/frequencies ..........97 Critical speeds/frequencies .
Page 8 4 Table of contents Terms and abbreviations ........... 144 Summary of parameter groups .
Page 9 State transition diagrams ........... . 415 State transition diagram for the ABB Drives profile ......415 References .
Page 10 Providing feedback on ABB Drives manuals ........
Page 11: Parameters
Applicability The manual applies to the ACS580 standard control program (ASCLX version 1.70. and ASCDX version 2.00.). Note: For ACS580 standard control program, there are different firmwares, depending on the control board construction and frame size.
Page 12: Start-Up, Control With I/O And
8 Introduction to the manual Target audience The reader is expected to know the fundamentals of electricity, wiring, electrical components and electrical schematic symbols. The manual is written for readers worldwide. Both SI and imperial units are shown. Special US instructions for installations in the United States are given. Purpose of the manual This manual provides information needed for designing, commissioning, or operating the drive system.
Page 13: Fault Tracing
(inside of the front cover). Categorization by frame (size) The ACS580 is manufactured in several frames (frame sizes), which are denoted as RN, where N is an integer. Some information which only concern certain frames are marked with the symbol of the frame (RN).
Page 14: Control Panel
ACS-AP-x Assistant control panel, advanced operator keypad for communication with the drive. The ACS580 supports types ACS-AP-I, ACS-AP-S and ACS-AP-W (with a Bluetooth interface). Analog input; interface for analog input signals Analog output; interface for analog output signals Brake chopper Conducts the surplus energy from the intermediate circuit of the drive to the brake resistor when necessary.
Page 15: Control Macros
Introduction to the manual 11 Term/abbreviation Explanation FENA-01/-11/-21 Optional Ethernet adapter module for EtherNet/IP, Modbus TCP and PROFINET IO protocols FEPL-02 Ethernet POWERLINK adapter module FPBA-01 Optional PROFIBUS DP adapter module Frame (size) Refers to drive physical size, for example R0 and R1. The type designation label attached to the drive shows the frame of the drive, see chapter Operation principle and hardware description, section Type designation label in the Hardware manual of the drive.
Page 16: Cybersecurity Disclaimer
ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access,...
Page 17: Contents Of This Chapter
Start-up, control with I/O and ID run 13 Start-up, control with I/O and ID run Contents of this chapter The chapter describes how to: • perform the start-up • start, stop, change the direction of the motor rotation and adjust the speed of the motor through the I/O interface •...
Page 18: How To Start Up The Drive
Check the installation. See chapter Installation checklist in the Hardware manual of the drive. Make sure there is no active start on (DI1 in factory settings, that is, ABB standard macro). The drive will start up automatically at power-up if the external run command is on and the drive is in the remote control mode.
Page 19 Start-up, control with I/O and ID run 15 The First start assistant guides you through the first start-up. The assistant begins automatically. Wait until the control panel enters the view shown on the right. Select the language you want to use by highlighting it (if not already highlighted) and pressing (OK).
Page 20 To give the drive a name that will be shown at the top, press If you do not want to change the default name (ACS580), continue straight to the set-up of the motor nominal values by pressing (Next). Enter the name: •...
Page 21 Refer to the motor nameplate for the following nominal value settings of the motor. Enter the values exactly as shown on the motor nameplate. Example of a nameplate of an induction (asynchronous) motor: ABB Motors motor M2AA 200 MLA 4 IEC 200 M/L 55 Ins.cl.
Page 22 18 Start-up, control with I/O and ID run Direction test is optional, and requires rotating the motor. Do not do this if it could cause any risk, or if the mechanical set-up does not allow it. To do the direction test, select Spin the motor and press (Next).
Page 23 Start-up, control with I/O and ID run 19 The first start is now complete and the drive is ready for use. Press (Done) to enter the Home view. The Home view monitoring the values of the selected signals is shown on the panel. 2 –...
Page 24 Scroll the page with To return to the Control macro submenu, press (Exit). • All macros, except the ABB standard (vector) macro, use scalar motor control by default. At the first start you can select to use scalar or vector motor control. If you later want to change...
Page 25 Start-up, control with I/O and ID run 21 2 – Additional settings: Start, stop and reference values If you do not wish to use a macro, define the settings for start, stop and reference: Select Start, stop, reference and press (Select) (or Adjust the parameters according to your needs.
Page 26 22 Start-up, control with I/O and ID run 2 – Additional settings: Limits Select Limits and press (Select) (or Adjust the parameters according to your needs. Select a parameter and press (Select). After making the adjustments, go back to the Primary settings menu by pressing (Back).
Page 27 Start-up, control with I/O and ID run 23 To view the details of a parameter that cannot be adjusted via the I/O menu, press (View). To adjust the value of a parameter, press (Edit), adjust the value using keys and press (Save).
Page 28 24 Start-up, control with I/O and ID run 5 – Backup After you have finished start-up we recommend that you make a backup. In the Main menu, select Backups and press (Select) (or Press (Select) to start backup.
Page 29: How To Control The Drive Through The I/O Interface
The table below describes how to operate the drive through the digital and analog inputs when: • the motor start-up is performed, and • the default parameter settings of the ABB standard macro are in use. Preliminary settings If you need to change the direction of rotation, check...
Page 30 26 Start-up, control with I/O and ID run Stopping the motor Switch digital input DI1 off. The arrow stops rotating.
Page 31: How To Perform The Id Run
Start-up, control with I/O and ID run 27 How to perform the ID run The drive automatically estimates motor characteristics using Standstill ID run when the drive is started for the first time in vector control and after any motor parameter (group 99 Motor data) is changed.
Page 32: Id Run Procedure
28 Start-up, control with I/O and ID run  ID run procedure With the ID run assistant Pre-check WARNING! The motor will run at up to approximately 50…80% of the nominal speed during the ID run. The motor will rotate in the forward direction. Make sure that it is safe to run the motor before performing the ID run! De-couple the motor from the driven equipment Check that the values of the motor data parameters are equivalent to those on the motor...
Page 33 Start-up, control with I/O and ID run 29 Select ID run (shown only when the drive is in vector control mode) and press (Select) (or Select the type of ID run you want to do and press (Select) (or Warning message Identification run is shown at the top for a few seconds.
Page 34 30 Start-up, control with I/O and ID run With parameter 99.13 ID run requested Pre-check WARNING! The motor will run at up to approximately 50…80% of the nominal speed during the ID run. The motor will rotate in the forward direction. Make sure that it is safe to run the motor before performing the ID run! De-couple the motor from the driven equipment Check that the values of the motor data parameters are equivalent to those on the motor...
Page 35 Start-up, control with I/O and ID run 31 Select Parameters and press (Select) (or Select Complete list and press (Select) Scroll the page with , and select parameter group 99 Motor data and press (Select) (or Scroll the page with , and select parameter 99.13 ID run requested (99.13 ID run...
Page 36 32 Start-up, control with I/O and ID run The panel returns to the previous view and warning message Identification run is shown at the top for a few seconds. Panel LED starts blinking green to indicate an active warning (AFF6). AFF6 warning view is shown when no key has been pressed for one minute.
Page 37: Contents Of This Chapter
Control panel 33 Control panel Contents of this chapter This chapter contains instructions for removing and reinstalling the assistant control panel and briefly describes its display, keys and key shortcuts. For more information, see ACS-AP-x assistant control panels user’s manual (3AUA0000085685 [English]). Removing and reinstalling the control panel To remove the control panel, press the retaining clip at the top (1a) and pull it forward from the top edge (1b).
Page 38: Layout Of The Control Panel
34 Control panel To reinstall the control panel, put the bottom of the container in position (1a), press the retaining clip at the top (1b) and push the control panel in at the top edge (1c). Layout of the control panel Layout of the control panel display The arrow keys Left softkey...
Page 39: Layout Of The Control Panel Display
Control panel 35 Layout of the control panel display In most views, the following elements are shown on the display: 1. Control location and related icons: Indicates how the drive is controlled: • No text: The drive is in local control, but controlled from another device. The icons in the top pane indicate which actions are allowed: Text/Icons Starting from this...
Page 40 4. Drive name: If a name has been given, it is displayed in the top pane. By default, it is “ACS580”. You can change the name on the control panel by selecting Menu - Primary settings - Clock, region, display (see page 53).
Page 41: Keys
Control panel 37 Keys The keys of the control panel are described below. Left softkey The left softkey ( ) is usually used for exiting and canceling. Its function in a given situation is shown by the softkey selection in the bottom left corner of the display. Holding down exits each view in turn until you are back in the Home view.
Page 42: Key Shortcuts
38 Control panel Key shortcuts The table below lists key shortcuts and combinations. Simultaneous key presses are indicated by the plus sign (+). Shortcut Available in Effect any view Save a screenshot. Up to fifteen images may be stored in the control panel memory. To transfer images to PC, connect the assistant control panel to PC with a USB cable and the panel will mount itself as an MTP (media transfer protocol) device.
Page 43: Contents Of This Chapter
Settings, I/O and diagnostics on the control panel 39 Settings, I/O and diagnostics on the control panel Contents of this chapter This chapter provides detailed information about the Primary settings, I/O and Diagnostics menus on the control panel. To get to the Primary settings, I/O or Diagnostic menu from the Home view, first select Menu to go the Main menu, and in the Main menu, select Primary settings, I/O or Diagnostics.
Page 44: Primary Settings Menu
40 Settings, I/O and diagnostics on the control panel Primary settings menu To go the Primary settings menu from the Home view, select Menu - Primary settings. The Primary settings menu s you to adjust and define additional settings used in the drive.
Page 45 Settings, I/O and diagnostics on the control panel 41 The figure below shows how to navigate in the Primary settings menu. …...
Page 46: Macro
42 Settings, I/O and diagnostics on the control panel The sections below provide detailed information about the contents of the different submenus available in the Primary settings menu.  Macro Use the Macro submenu to quickly set up drive control and reference source by selecting from a set of predefined wiring configurations.
Page 47 Settings, I/O and diagnostics on the control panel 43 The table below provides detailed information about the available setting items in the Motor menu. Menu item Description Corresponding parameter Control mode Selects whether to use scalar or vector control 99.04 Motor control mode mode.
Page 48: Start, Stop, Reference
44 Settings, I/O and diagnostics on the control panel  Start, stop, reference Use the Start, stop, reference submenu to set up start/stop commands, reference, and related features, such as constant speeds or run permissions. The table below provides detailed information about the available setting items in the Start, stop, reference menu.
Page 49: Ramps
Settings, I/O and diagnostics on the control panel 45 Menu item Description Corresponding parameter Constant speeds / These settings are for using a constant value as 28.21 Constant frequency function Constant frequencies the reference. By default, this is set to On. For 22.21 Constant speed more information, see Constant...
Page 50: Limits
46 Settings, I/O and diagnostics on the control panel The table below provides detailed information about the available setting items in the Ramps menu. Menu item Description Corresponding parameter Acceleration time: This is the time between standstill and “scaling 23.12 Acceleration time speed”...
Page 51 Settings, I/O and diagnostics on the control panel 47 Note: To set ramps, you also have to specify parameter 46.01 Speed scaling speed control mode) or 46.02 Frequency scaling (in frequency control mode); these limit parameters have no effect on ramps. The table below provides detailed information about the available setting items in the Limits menu.
Page 52 48 Settings, I/O and diagnostics on the control panel Menu item Description Corresponding parameter PID output: View the process PID output or set its range. 40.01 Process PID output actual 40.36 Set 1 output min 40.37 Set 1 output max Unit: PID customer unit.
Page 53: Fieldbus
Settings, I/O and diagnostics on the control panel 49  Fieldbus Use the settings in the Fieldbus submenu to use the drive with a fieldbus: • Modbus (RTU or TCP) • PROFIBUS • PROFINET • Ethernet/IP Rev D: more You can also configure all the fieldbus related settings via the parameters (parameter groups 50 Fieldbus adapter (FBA),...
Page 54 50 Settings, I/O and diagnostics on the control panel Menu item Description Corresponding parameter Communication To set up communication between the drive and 51 FBA A settings 51.01 FBA A type setup the fieldbus master, define these settings and then 51.02 FBA A Par2 select Apply settings to fieldbus module.
Page 55: Advanced Functions
Settings, I/O and diagnostics on the control panel 51 Menu item Description Corresponding parameter Apply settings to Applies modified settings to the fieldbus module. 51.27 FBA A par refresh 58.06 Communication fieldbus module control  Advanced functions The Advanced functions submenu contains settings for advanced functions, such as triggering or resetting faults via I/O, signal supervision, using the drive with timed functions, or switching between several entire sets of settings.
Page 56 52 Settings, I/O and diagnostics on the control panel Menu item Description Corresponding parameter Supervision You can select three signals to be supervised. If a 32.01 Supervision status signal is outside predefined limits a fault or warning 32.05 Supervision 1 is generated.
Page 57: Clock, Region, Display
Settings, I/O and diagnostics on the control panel 53 Menu item Description Corresponding parameter User sets This submenu s you to save multiple sets of 96.11 User set save/load settings for easy switching. For more information 96.10 User set status about user sets, see User parameter sets on page...
Page 58: Reset To Defaults
54 Settings, I/O and diagnostics on the control panel Menu item Description Corresponding parameter Show in lists Show or hide the numeric IDs of: • parameters and groups • option list items • bits • devices in Options > Select drive Show inhibit pop-up s or disables pop-up views showing information on inhibits, for example when you try to start the drive but it is prevented.
Page 59: I/O Menu
Settings, I/O and diagnostics on the control panel 55 Menu item Description Corresponding parameter Reset motor data Restores all motor nominal values and motor ID 96.06 Parameter restore, selection Reset and IR run results run results to default values. motor data Reset all parameters Restores all editable parameter values to default 96.06 Parameter restore, selection...
Page 60: Diagnostics Menu
56 Settings, I/O and diagnostics on the control panel The table below provides detailed information about the contents of the different submenus available in the I/O menu. Menu item Description This submenu lists the functions that use DI1 as input. This submenu lists the functions that use DI2 as input.
Page 61 Settings, I/O and diagnostics on the control panel 57 Menu item Description Active faults This view shows the currently active faults and provides instructions on how to fix and reset them. Active warnings This view shows the currently active warnings and provides instructions on how to fix them.
Page 62 58 Settings, I/O and diagnostics on the control panel...
Page 63: Contents Of This Chapter
- Macro or with parameter 96.04 Macro select (page 327). Note: All macros are made for scalar control except ABB standard which exists in two versions. If you want to use vector control, do as follows: • Select the macro.
Page 64: Abb Standard Macro
This is the default macro. It provides a general purpose, 2-wire I/O configuration with three constant speeds. One signal is used to start or stop the motor and another to select the direction. The ABB standard macro uses scalar control; for vector control, use the ABB standard (vector) macro (page 62).
Page 65 Control macros 61 Terminal sizes: R0…R5: 0.2…2.5 mm (terminals +24V, DGND, DCOM, B+, A-) 0.14…1.5 mm (terminals DI, AI, AO, AGND, RO, STO) R6…R9: 0.14…2.5 mm (all terminals) Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft) Notes: See Menu - Primary settings - Start, stop, reference - Constant frequencies or parameter group 28 Frequency reference chain.
Page 66: Abb Standard (Vector) Macro
62 Control macros ABB standard (vector) macro The ABB standard (vector) uses vector control; otherwise it is similar to the ABB standard macro, providing a general purpose, 2-wire I/O configuration with three constant speeds. One signal is used to start or stop the motor and another to select the direction. To enable the macro, select it in the Primary settings menu or set parameter 96.04 Macro select...
Page 67 Control macros 63 Terminal sizes: R0…R5: 0.2…2.5 mm (terminals +24V, DGND, DCOM, B+, A-) 0.14…1.5 mm (terminals DI, AI, AO, AGND, RO, STO) R6…R9: 0.14…2.5 mm (all terminals) Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft) Notes: See Menu - Primary settings - Start, stop, reference - Constant speeds or parameter group 22 Speed reference selection.
Page 68: Wire Macro
64 Control macros 3-wire macro This macro is used when the drive is controlled using momentary push-buttons. It provides three constant speeds. To enable the macro, select it in the Primary settings menu or set parameter 96.04 Macro select to 3-wire. ...
Page 69 Control macros 65 Terminal sizes: R0…R5: 0.2…2.5 mm (terminals +24V, DGND, DCOM, B+, A-) 0.14…1.5 mm (terminals DI, AI, AO, AGND, RO, STO) R6…R9: 0.14…2.5 mm (all terminals) Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft) Notes: AI1 is used as a speed reference if vector control is selected. In scalar control (default): See Menu - Primary settings - Start, stop, reference - Constant frequencies or parameter group 28 Frequency reference...
Page 70: Alternate Macro
66 Control macros Alternate macro This macro provides an I/O configuration where one signal starts the motor in the forward direction and another signal to start the motor in the reverse direction. To enable the macro, select it in the Primary settings menu or set parameter 96.04 Macro select to Alternate.
Page 71 Control macros 67 Terminal sizes: R0…R5: 0.2…2.5 mm (terminals +24V, DGND, DCOM, B+, A-) 0.14…1.5 mm (terminals DI, AI, AO, AGND, RO, STO) R6…R9: 0.14…2.5 mm (all terminals) Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft) Notes: In scalar control (default): See Menu - Primary settings - Start, stop, reference - Constant frequencies or parameter group 28 Frequency reference chain.
Page 72: Motor Potentiometer Macro
68 Control macros Motor potentiometer macro This macro provides a way to adjust the speed with the help of two-push buttons, or a cost- effective interface for PLCs that vary the speed of the motor using only digital signals.To enable the macro, select it in the Primary settings menu or set parameter 96.04 Macro select Motor...
Page 73 Control macros 69 Terminal sizes: R0…R5: 0.2…2.5 mm (terminals +24V, DGND, DCOM, B+, A-) 0.14…1.5 mm (terminals DI, AI, AO, AGND, RO, STO) R6…R9: 0.14…2.5 mm (all terminals) Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft) Notes: If DI3 and DI4 are both active or inactive, the frequency/speed reference is unchanged. The existing frequency/speed reference is stored during stop and power down.
Page 74: Hand/Auto Macro
70 Control macros Hand/Auto macro This macro can be used when switching between two external control devices is needed. Both have their own control and reference signals. One signal is used to switch between these two. To enable the macro, select it in the Primary settings menu or set parameter 96.04 Macro select to Hand/Auto.
Page 75 Control macros 71 Terminal sizes: R0…R5: 0.2…2.5 mm (terminals +24V, DGND, DCOM, B+, A-) 0.14…1.5 mm (terminals DI, AI, AO, AGND, RO, STO) R6…R9: 0.14…2.5 mm (all terminals) Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft) Notes: The signal source is powered externally. See the manufacturer’s instructions. To use sensors supplied by the drive aux.
Page 76: Hand/Pid Macro
72 Control macros Hand/PID macro This macro controls the drive with the built-in process PID controller. In addition this macro has a second control location for the direct speed/frequency control mode. To enable the macro, select it in the Primary settings menu or set parameter 96.04 Macro select to Hand/PID.
Page 77 Control macros 73 Terminal sizes: R0…R5: 0.2…2.5 mm (terminals +24V, DGND, DCOM, B+, A-) 0.14…1.5 mm (terminals DI, AI, AO, AGND, RO, STO) R6…R9: 0.14…2.5 mm (all terminals) Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft) Notes: Hand: 0…10 V -> frequency reference. PID: 0…10 V ->...
Page 78: Pid Macro
74 Control macros PID macro This macro is suitable for applications where the drive is always controlled by PID and the reference comes from analog input AI1. To enable the macro, select it in the Primary settings menu or set parameter 96.04 Macro select to PID.
Page 79 Control macros 75 Terminal sizes: R0…R5: 0.2…2.5 mm (terminals +24V, DGND, DCOM, B+, A-) 0.14…1.5 mm (terminals DI, AI, AO, AGND, RO, STO) R6…R9: 0.14…2.5 mm (all terminals) Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft) Notes: The signal source is powered externally. See the manufacturer’s instructions. To use sensors supplied by the drive aux.
Page 80: Panel Pid Macro
76 Control macros Panel PID macro This macro is suitable for applications where the drive is always controlled by PID and the setpoint is defined with the control panel. To enable the macro, select it in the Primary settings menu or set parameter 96.04 Macro select Panel PID.
Page 81 Control macros 77 Terminal sizes: R0…R5: 0.2…2.5 mm (terminals +24V, DGND, DCOM, B+, A-) 0.14…1.5 mm (terminals DI, AI, AO, AGND, RO, STO) R6…R9: 0.14…2.5 mm (all terminals) Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft) Notes: The signal source is powered externally. See the manufacturer’s instructions. To use sensors supplied by the drive aux.
Page 82: Pfc Macro
78 Control macros PFC macro Pump and fan control logic for controlling multiple pumps or fans through the drive's relay outputs. To enable the macro, select it in the Primary settings menu or set parameter 96.04 Macro select to PFC. ...
Page 83 Control macros 79 Terminal sizes: R0…R5: 0.2…2.5 mm (terminals +24V, DGND, DCOM, B+, A-) 0.14…1.5 mm (terminals DI, AI, AO, AGND, RO, STO) R6…R9: 0.14…2.5 mm (all terminals) Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft) Notes: The signal source is powered externally. See the manufacturer’s instructions. To use sensors supplied by the drive aux.
Page 84: Parameter Default Values For Different Macros
Parameters on page shows the default values of all parameters for the ABB standard macro (factory macro). Some parameters have different default values for other macros. The tables below lists the default values for those parameter for each macro. 96.04 Macro select...
Page 85 96.04 Macro select 14 = 15 = 16 = Hand/Auto Hand/PID Panel PID 10.24 RO1 source Ready run Ready run Ready run Ready run Running 10.27 RO2 source Running Running Running Running 15 = Fault (-1) 10.30 RO3 source 15 = Fault (-1) 15 = Fault (-1)
Page 86 96.04 Macro select 17 = 11 = 12 = 13 = ABB standard ABB stan- 3-wire Alternate Motor potenti- dard (vector) ometer 22.71 Motor Disabled Disabled Disabled Disabled Enabled potentiometer (init at stop function /power-up) 22.73 Motor potentiometer up selected...
Page 87 96.04 Macro select 14 = 15 = 16 = Hand/Auto Hand/PID Panel PID 22.71 Motor Disabled Disabled Disabled Disabled Disabled potentiometer function 22.73 Motor potentiometer up selected selected selected selected selected source 22.74 Motor potentiometer selected selected selected selected selected down source 28.11 Ext1 frequency AI1 scaled...
Page 89: What This Chapter Contains
Program features 85 Program features What this chapter contains This chapter describes some of the more important functions within the control program, how to use them and how to program them to operate. It also explains the control locations and operating modes. Local control vs.
Page 90: Local Control
86 Program features Drive External control (= Programmable logic controller) Local control Embedded fieldbus interface Fieldbus adapter (Fxxx) Control panel or Drive composer PC tool (optional) MOTOR Extra inputs/outputs can be added by installing an optional I/O extension module (CMOD-01, CMOD-02 or CHDI-01) in drive slot. ...
Page 91 Program features 87 Two external control locations, EXT1 and EXT2, are available. The user can select the sources of the start and stop commands separately for each location in the Primary settings menu (Menu - Primary settings - Start, stop, reference) or by setting parameters 20.01…20.10.
Page 92 88 Program features Block diagram: EXT1/EXT2 selection for frequency control Input 1 Function Ext1 frequency Input 2 ref1 Ext1 frequency EXT1 ref1 or a math. Input 3 28.11 function of Ext1 frequency ref1 Input 1 Ext1 frequency Ext1 Input 2 frequency ref2 ref2 Select...
Page 93: Operating Modes Of The Drive
Program features 89 Operating modes of the drive The drive can operate in several operating modes with different types of reference. The mode is selectable for each control location (Local, EXT1 and EXT2) in parameter group 19 Operation mode. An overview of the different reference types and control chains is shown below.
Page 94 90 Program features Process PID setpoint and feedback source selection (p 452) Process PID controller (p 453)) Torque reference Speed reference Frequency reference source selection and source selection I source selection and modification modification (p 444)) (p 449) (p 442…443) Speed reference source selection II (p 445)
Page 95: Speed Control Mode
Program features 91  Speed control mode The motor follows a speed reference given to the drive. This mode can be used either with estimated speed used as feedback. Speed control mode is available in both local and external control. It is supported in vector motor control only.
Page 96: Drive Configuration And Programming
92 Program features Drive configuration and programming The drive control program performs the main control functions, including speed, torque and frequency control, drive logic (start/stop), I/O, feedback, communication and protection functions. Control program functions are configured and programmed with parameters. Drive control program Speed control Torque control...
Page 97: Control Interfaces
Program features 93 Control interfaces  Programmable analog inputs The control unit has two programmable analog inputs. Each of the inputs can be independently set as a voltage (0/2…10 V) or current (0/4…20 mA) input by a switch on the control unit (in firmware ASCL2 and ASCL4), or with parameters (in firmware ASCD2 and ASCD4).
Page 98: Programmable Relay Outputs
94 Program features Settings Parameter groups 10 Standard DI, RO (page 159) and 11 Standard DIO, FI, FO (page 164).  Programmable relay outputs The control unit has three relay outputs. The signal to be indicated by the outputs can be selected by parameters.
Page 99 Program features 95 427). Settings Parameter groups 50 Fieldbus adapter (FBA) (page 302), 51 FBA A settings (page 306), 52 FBA A data in (page 307), and 53 FBA A data out (page 308) and Embedded fieldbus (page 308).
Page 100: Application Control
96 Program features Application control  Reference ramping Acceleration and deceleration ramping times can be set individually for speed, torque and frequency reference (Menu - Primary settings - Ramps). With a speed or frequency reference, the ramps are defined as the time it takes for the drive to accelerate or decelerate between zero speed or frequency and the value defined by parameter 46.01 Speed scaling...
Page 101: Constant Speeds/Frequencies
Program features 97 Settings • Menu - Primary settings - Ramps • Speed reference ramping: Parameters 23.11…23.15 46.01 (pages and 297). • Torque reference ramping: Parameters 01.30, 26.18 26.19 (pages and 225). • Frequency reference ramping: Parameters 28.71… and 46.02 (pages and 297).
Page 102: User Load Curve
98 Program features The function is also available for scalar motor control with a frequency reference. The input of the function is shown by 28.96 Frequency ref act Example A fan has vibrations in the range of 540…690 rpm and 1380…1560 rpm. To make the drive avoid these speed ranges, •...
Page 103: Control Macros
Program features 99 working envelope for the motor so that excursions outside the envelope can be supervised, timed and detected. Motor torque / Nominal torque -0.2 Output frequency (Hz) 1 = Overload curve (five points) 2 = Nominal process load curve 3 = Underload curve (five points) An overload warning and/or fault can be set to occur if the monitored signal stays continuously over the overload curve for a defined time.
Page 104 100 Program features In process PID control, a process reference (setpoint) is connected to the drive instead of a speed reference. An actual value (process feedback) is also brought back to the drive. The process PID control adjusts the drive speed in order to keep the measured process quantity (actual value) at the desired level (setpoint).
Page 105 Program features 101 Quick configuration of the process PID controller 1. Activate the process PID controller: Menu - Primary settings - PID - PID controls 2. Select a feedback source: Menu - Primary settings - PID - Feedback 3. Select a setpoint source: Menu - Primary settings - PID - Setpoint 4.
Page 106 102 Program features Setpoint Sleep boost time (40.45) Sleep boost step (40.46) Time Wake-up delay Actual value (40.48) Non-inverted (40.31 Not inverted (Ref - Fbk)) Wake-up level (Setpoint - Wake-up deviation [40.47]) Time Actual value Wake-up level (Setpoint + Wake-up deviation [40.47]) Inverted (40.31 Inverted (Fbk -...
Page 107: Pump And Fan Control (Pfc)
Program features 103 Settings • Menu - Primary settings - PID • Parameter 96.04 Macro select (macro selection) • Parameter groups 40 Process PID set 1 (page 278) and 41 Process PID set 2 (page 289).  Pump and fan control (PFC) The Pump and fan control (PFC) is used in pump or fan systems consisting of one drive and multiple pumps or fans.
Page 108: Timed Functions
104 Program features for informing the PFC logic that a motor is not available (for example due to maintenance or manual direct-on-line starting). Soft pump and fan control (SPFC) The Soft pump and fan control (SPFC) logic is a variant of the PFC logic for pump and fan alternation applications where lower pressure peaks are desirable when a new auxiliary motor is to be started.
Page 109: Mechanical Brake Control
Program features 105 The change rate is defined in 22.75 Motor potentiometer ramp time as the time it would take for the value to change from the minimum (22.76 Motor potentiometer min value) to the maximum (22.77 Motor potentiometer max value) or vice versa.
Page 110 106 Program features input/output in output mode) which is then wired to the brake actuator through a relay. See the wiring example on page 109. The brake control logic, in various states, will request the drive control logic to hold the motor or ramp down the speed.
Page 111 Program features 107 State name Description BRAKE CLOSING: BRAKE CLOSING WAIT Brake has been requested to close. The drive logic is requested to ramp down the speed to a stop (44.01 Brake control status b3 = 1). The open signal is kept active (44.01 Brake control status b0 = 1).
Page 112 108 Program features Timing diagram The simplified timing diagram below illustrates the operation of the brake control function. Refer to the state diagram above. Start command (06.16 Modulating (06.16 Ready ref (06.11 Speed reference Brake control signal (44.01 Hold stopped request (44.01 Ramp to stopped request...
Page 113 Program features 109 Wiring example The figure below shows a brake control wiring example. The brake control hardware and wiring is to be sourced and installed by the customer. WARNING! Make sure that the machinery into which the drive with brake control function is integrated fulfils the personnel safety regulations.
Page 114: Motor Control
110 Program features Motor control  Motor types The drive supports asynchronous AC induction, permanent magnet (PM) and synchronous reluctance motors (SynRM). Synchronous reluctance motors are, however, supported in firmware versions ASCD2 and ASCD4 only. Only the supported selections are shown. To check the firmware version, select Menu - System info - Drive.
Page 115: Vector Control
Program features 111 See also section Operating modes of the drive (page 89). IR compensation for scalar motor control IR compensation (also known as Motor voltage voltage boost) is available only when the motor control mode is scalar. When IR compensation IR compensation is activated, the drive gives an extra voltage boost to the motor at low speeds.
Page 116: Speed Control Performance Figures
112 Program features See also section Speed compensated stop (page 121). Settings • Menu - Primary settings - Motor - Control mode • Parameters 99.04 Motor control mode (page 338) and 99.13 ID run requested (page 340).  Speed control performance figures The table below shows typical performance figures for speed control.
Page 117: Torque Control Performance Figures
Program features 113  Torque control performance figures The drive can perform precise torque control without any speed feedback from the motor shaft. The table below shows typical performance figures for torque control. Torque control Performance Non-linearity ± 5% with nominal torque (±...
Page 118: Flux Braking
114 Program features Settings • Menu - Primary settings - Motor - U/f ratio • Parameter 97.20 U/F ratio (page 335).  Flux braking The drive can provide greater deceleration by raising the level of magnetization in the motor. By increasing the motor flux, the energy generated by the motor during braking can be converted to motor thermal energy.
Page 119: Dc Magnetization
Program features 115 Settings • Menu - Primary settings - Motor - Flux braking • Parameter 97.05 Flux braking (page 333).  DC magnetization The drive has different magnetization functions for different phases of motor start/rotation/stop: pre-magnetization, DC hold, post-magnetization and pre-heating (motor heating).
Page 120 116 Program features continues. Motor speed DC hold Reference 21.09 DC hold speed Settings Parameters 21.08 DC current control 21.09 DC hold speed Post-magnetization The function keeps the motor magnetized for a certain period (parameter 21.11 Post magnetization time) after stopping. This is to prevent the machinery from moving under load, for example before a mechanical brake can be applied.
Page 121: Energy Optimization
Program features 117 The function can be defined to be always active when the drive is stopped or it can be activated by a digital input, fieldbus, timed function or supervision function. For example, with the help of signal supervision function, the heating can be activated by a thermal measurement signal from the motor.
Page 122: Rush Control
118 Program features For derating, see chapter Technical data, section Switching frequency derating in the Hardware manual of the drive. Example 1: If you need to fix the switching frequency to a certain value as with some external filters, set both the reference and the minimum switching frequency to this value and the drive will retain this switching frequency.
Page 123 Program features 119 Two jogging functions (1 and 2) are available, each with their own activation sources and references. The signal sources are selected by parameters 20.26 Jogging 1 start source 20.27 Jogging 2 start source (Menu - Primary settings - Start, stop, reference - Jogging).
Page 124 120 Program features Start Phase Description 1 - >0 Drive is stopped. As long as the jog signal is on, start commands are ignored. After jog switches off, a fresh start command is required. 9-10 Drive accelerates to the speed reference along the selected acceleration ramp (parameters 23.11…23.15).
Page 125: Speed Compensated Stop
Program features 121 Settings • Menu - Primary settings - Start, stop, reference - Jogging • Parameters 20.25 Jogging enable (page 194), 20.26 Jogging 1 start source (page 195), 20.27 Jogging 2 start source (page 195), 22.42 Jogging 1 ref (page 209), 22.43 Jogging 2 ref (page 209),...
Page 126: Dc Voltage Control
122 Program features DC voltage control  Overvoltage control Overvoltage control of the intermediate DC link is typically needed when the motor is in generating mode. The motor can generate when it decelerates or when the load overhauls the motor shaft, causing the shaft to turn faster than the applied speed or frequency.
Page 127: Voltage Control And Trip Limits
Program features 123 Implementing the undervoltage control (power loss ride-through) Implement the undervoltage control function as follows: • Check that the undervoltage control function of the drive is enabled with parameter 30.31 Undervoltage control. • Parameter 21.01 Vector start mode must be set to Automatic (in vector mode) or...
Page 128: Brake Chopper
124 Program features The following table shows the values of selected DC voltage levels. Note that the absolute voltages vary according to the drive/inverter type and AC supply voltage range. DC voltage level [V] AC supply voltage range [V] AC supply voltage range [V] 95.01 Supply voltage.
Page 129 Program features 125 The internal brake choppers in the drive (in frames R0…R3) start conducting when the DC link voltage reaches approximately 1.15 × U . 100% maximum pulse DCmax width is reached at approximately 1.2 × U . (U is the DC voltage DCmax DCmax...
Page 130: Safety And Protections
126 Program features Safety and protections  Fixed/Standard protections Overcurrent If the output current exceeds the internal overcurrent limit, the IGBTs are shut down immediately to protect the drive. DC overvoltage See section Overvoltage control on page 122. DC undervoltage See section Undervoltage control (power loss ride-through) on page 122.
Page 131: Motor Thermal Protection
Program features 127 the required emergency stop categories. For more information, contact your local ABB representative. • After an emergency stop signal is detected, the emergency stop function cannot be canceled even though the signal is canceled. • If the minimum (or maximum) torque limit is set to 0%, the emergency stop function may not be able to stop the drive.
Page 132 128 Program features Insulation WARNING! IEC 60664 requires double or reinforced insulation between live parts and the surface of accessible parts of electrical equipment which are either non-conductive or conductive but not connected to the protective earth. To fulfil this requirement, connect a thermistor to the drive’s control terminals using any of these alternatives: •...
Page 133 Program features 129 The figure below shows typical PTC sensor resistance values as a function of temperature. 4000 1330 One isolated PTC sensor can also be connected directly to digital input DI6. At the motor end, the cable shield should be earthed through a capacitor. If this is not possible, leave the shield unconnected.
Page 134 130 Program features For the wiring of the sensor, see chapter Electrical installation, section AI1 and AI2 as Pt100, Pt1000, Ni1000, KTY83 and KTY84 sensor inputs (X1) in the Hardware manual of the drive. Temperature monitoring using Pt1000 sensors 1…3 Pt1000 sensors can be connected in series to an analog input and an analog output.
Page 135 Program features 131 For the wiring of the sensor, see chapter Electrical installation, AI1 and AI2 as Pt100, Pt1000, Ni1000, KTY83 and KTY84 sensor inputs (X1) in the Hardware manual of the drive. Temperature monitoring using KTY83 sensors One KTY83 sensor can be connected to an analog input and an analog output on the control unit.
Page 136: Programmable Protection Functions
132 Program features Temperature monitoring using thermistor relays A normally closed or a normally open thermistor relay can be connected to digital input DI6. See section Insulation on page 128. Thermistor relay Control board +24 V DC Motor Settings • Menu - Primary settings - Motor - Thermal protection estimated, Menu - Primary settings - Motor - Thermal protection measured •...
Page 137: Automatic Fault Resets
Program features 133 Supply phase loss detection (parameter 31.21) The parameter selects how the drive reacts whenever a supply phase loss is detected. Safe torque off detection (parameter 31.22) The drive monitors the status of the Safe torque off input, and this parameter selects which indications are given when the signals are lost.
Page 138 134 Program features WARNING! Before you activate the function, make sure that no dangerous situations can occur. The function resets the drive automatically and continues operation after a fault. Settings • Menu - Primary settings - Advanced functions - Autoreset faults •...
Page 139: Diagnostics
Program features 135 Diagnostics  Signal supervision Six signals can be selected to be supervised by this function. Whenever a supervised signal exceeds or falls below predefined limits, a bit in 32.01 Supervision status activated, and a warning or fault generated. The supervised signal is low-pass filtered.
Page 140 136 Program features For amplitude logger 2, the user can select a signal to be sampled at 200 ms intervals, and specify a value that corresponds to 100%. The collected samples are sorted into 10 read-only parameters according to their amplitude. Each parameter represents an amplitude range 10 age points wide, and displays the age of the collected samples that have fallen within that range.
Page 141: Diagnostics Menu
Program features 137  Diagnostics menu The Diagnostics menu provides quick information about active faults, warnings and inhibits in the drive and how to fix and reset them. It also helps you to find out why the drive is not starting, stopping or running at the desired speed. •...
Page 142: Miscellaneous
138 Program features Miscellaneous  Backup and restore You can make backups of the settings manually to the assistant panel. The assistant panel also keeps one automatic backup. You can restore a backup to another drive, or a new drive replacing a faulty one. You can make backups and restore on the panel or with the Drive composer PC tool.
Page 143: User Parameter Sets
Program features 139 Note: There is a risk of removing the QR code menu entry permanently if a backup from a drive with an old firmware or old panel firmware is restored to a drive with a new firmware from October 2014 or later. Settings •...
Page 144: User Lock
(page 331).  Sine filter support The control program has a setting that enables the use of ABB sine filters (available separately). With a sine filter connected to the output of the drive, bit 1 of 95.01 Special HW settings must be switched on.
Page 145 Program features 141 Settings Parameter 95.01 Special HW settings (page 324).
Page 146 142 Program features...
Page 147: What This Chapter Contains
Parameters 143 Parameters What this chapter contains The chapter describes the parameters, including actual signals, of the control program. At the end of the chapter, on page 343, there is a separate list of the parameters whose default values are different between 50 Hz and 60 Hz supply frequency settings.
Page 148: Terms And Abbreviations
144 Parameters Terms and abbreviations Term Definition Actual signal Type of parameter that is the result of a measurement or calculation by the drive, or contains status information. Most actual signals are read- only, but some (especially counter-type actual signals) can be reset. (In the following table, shown on the same row as the parameter name) The default value of a parameter...
Page 149: Summary Of Parameter Groups
Parameters 145 Summary of parameter groups Group Contents Page 01 Actual values Basic signals for monitoring the drive. 03 Input references Values of references received from various sources. 04 Warnings and faults Information on warnings and faults that occurred last. 05 Diagnostics Various run-time-type counters and measurements related to drive maintenance.
Page 150 146 Parameters Group Contents Page 46 Monitoring/scaling settings Speed supervision settings; actual signal filtering; general scaling settings. 47 Data storage Data storage parameters that can be written to and read from using other parameters’ source and target settings. 49 Panel port communication Communication settings for the control panel port on the drive.
Page 151: Parameter Listing
Parameters 147 Parameter listing Name/Value Description Def/FbEq16 01 Actual values Basic signals for monitoring the drive. All parameters in this group are read-only unless otherwise noted. Note: Values of these actual signals are filtered with the filter time defined in group 46 Monitoring/scaling settings.
Page 152 148 Parameters Name/Value Description Def/FbEq16 01.14 Output power Drive output power. The unit is selected by parameter 96.16 Unit selection. A filter time constant for this signal can be defined by parameter 46.14 Filter time power. -32768.00… Output power. 1 = 1 unit 32767.00 kW or hp 01.15 Output power % of...
Page 153: Input References
Parameters 149 Name/Value Description Def/FbEq16 01.52 Current day kWh Current day energy consumption. This is the energy of the last 24 hours (not necessarily continuous) the drive has been running, not the energy of a calendar day. The value is set to the value before the power cycle when the drive is again up and running.
Page 154: Warnings And Faults
150 Parameters Name/Value Description Def/FbEq16 03.02 Panel reference Reference 2 given from the control panel or PC tool. remote -100000.00… Control panel or PC tool reference. 1 = 10 100000.00 03.05 FB A reference 1 Reference 1 received through fieldbus adapter A. See also chapter Fieldbus control through a fieldbus adapter (page 427).
Page 155: Diagnostics
Parameters 151 Name/Value Description Def/FbEq16 04.16 Latest warning Code of the 1st stored (non-active) warning. 0000h…FFFFh 1st stored warning. 1 = 1 04.17 2nd latest warning Code of the 2nd stored (non-active) warning. 0000h…FFFFh 2nd stored warning. 1 = 1 04.18 3rd latest warning Code of the 3rd stored (non-active) warning.
Page 156 152 Parameters Name/Value Description Def/FbEq16 05.22 Diagnostic word 3 Diagnostic word 3. For possible causes and remedies, see chapter Fault tracing. Name Value Main circuit pwr yes = Main circuit power is on. Ext. pwr supply yes = Control board is powered on from external power supply, for example, user provided 24 V.
Page 157: Control And Status Words
Parameters 153 Name/Value Description Def/FbEq16 06 Control and status Drive control and status words. words 06.01 Main control word The main control word of the drive. This parameter shows the control signals as received from the selected sources (such as digital inputs, the fieldbus interfaces and the application program).
Page 158 154 Parameters Name/Value Description Def/FbEq16 06.11 Main status word Main status word of the drive. For the bit descriptions see page 435. The related control word and state diagram are presented on pages respectively. This parameter is read-only. Name Ready to switch ON Ready run Ready ref Tripped...
Page 159 Parameters 155 Name/Value Description Def/FbEq16 06.16 Drive status word 1 Drive status word 1. This parameter is read-only. Name Description Enabled 1 = Both run enable (see par. 20.12) and start enable (20.19) signals are present. Note: This bit is not affected by the presence of a fault. Inhibited 1 = Start inhibited.
Page 160 156 Parameters Name/Value Description Def/FbEq16 06.18 Start inhibit status Start inhibit status word. This word specifies the source of the word inhibiting signal that is preventing the drive from starting. The conditions marked with an asterisk (*) only require that the start command is cycled.
Page 161 Parameters 157 Name/Value Description Def/FbEq16 06.20 Constant speed Constant speed/frequency status word. Indicates which status word constant speed or frequency is active (if any). See also parameter 06.19 Speed control status word, bit 7, and section Constant speeds/frequencies (page 97). This parameter is read-only.
Page 162: System Info
158 Parameters Name/Value Description Def/FbEq16 06.32 MSW bit 13 Selects a binary source whose status is transmitted as bit 13 False selection (User bit 2) of 06.11 Main status word. False True Other [bit] Source selection (see Terms and abbreviations on page 144).
Page 163: Standard Di, Ro
Parameters 159 Name/Value Description Def/FbEq16 10 Standard DI, RO Configuration of digital inputs and relay outputs. 10.02 DI delayed status Displays the status of digital inputs DI1…DI6. Bits 0…5 reflect the delayed status of DI1…DI6. Example: 0000000000010011b = DI5, DI2 and DI1 are on, DI3, DI4 and DI6 are off.
Page 164 160 Parameters Name/Value Description Def/FbEq16 10.04 DI forced data Allows the data value of a forced digital input to be changed 0000h from 0 to 1. It is only possible to force an input that has been selected in parameter 10.03 DI force selection.
Page 165 Parameters 161 Name/Value Description Def/FbEq16 10.23 RO forced data Contains the values of relay outputs that are used instead of the connected signals if selected in parameter 10.22 RO force selection. Bit 0 is the forced value for RO1. Value Force the value of this bit to RO1, if so defined in parameter 10.22 RO force selection.
Page 166 162 Parameters Name/Value Description Def/FbEq16 Timed function 3 Bit 2 of 34.01 Timed functions status (see page 255). Reserved 30…32 Supervision 1 Bit 0 of 32.01 Supervision status (see page 248). Supervision 2 Bit 1 of 32.01 Supervision status (see page 248). Supervision 3 Bit 2 of 32.01 Supervision status...
Page 167 Parameters 163 Name/Value Description Def/FbEq16 10.28 RO2 ON delay Defines the activation delay for relay output RO2. 0.0 s Status of selected source RO status Time 10.28 RO2 ON delay 10.29 RO2 OFF delay 0.0 … 3000.0 s Activation delay for RO2. 10 = 1 s 10.29 RO2 OFF delay...
Page 168: Standard Dio, Fi, Fo
164 Parameters Name/Value Description Def/FbEq16 10.99 RO/DIO control Storage parameter for controlling the relay outputs eg. 0000h word through the embedded fieldbus interface. To control the relay outputs (RO) of the drive, send a control word with the bit assignments shown below as Modbus I/O data. Set the target selection parameter of that particular data (58.101…58.114) RO/DIO control word.
Page 169 Parameters 165 Name/Value Description Def/FbEq16 11.39 Freq in 1 scaled Displays the value of frequency input 1 (via DI5 or DI6 when it value is used as a frequency input) after scaling. See parameter 11.42 Freq in 1 min. This parameter is read-only. -32768.000…...
Page 170: Standard Ai
166 Parameters Name/Value Description Def/FbEq16 12 Standard AI Configuration of standard analog inputs. 12.02 AI force selection The true readings of the analog inputs can be overridden for 0000h eg. testing purposes. A forced value parameter is provided for each analog input, and its value is applied whenever the corresponding bit in this parameter is 1.
Page 171 Parameters 167 Name/Value Description Def/FbEq16 12.11 AI1 actual value Displays the value of analog input AI1 in mA or V (depending on whether the input is set to current or voltage by a hardware setting). This parameter is read-only. 0.000…20.000 mA Value of analog input AI1.
Page 172 168 Parameters Name/Value Description Def/FbEq16 12.17 AI1 min Defines the minimum site value for analog input AI1. 4.000 mA or 0.000 V Set the value actually sent to the drive when the analog signal from plant is wound to its minimum setting. See also parameter 12.19 AI1 scaled at AI1 min.
Page 173 Parameters 169 Name/Value Description Def/FbEq16 12.23 AI2 forced value Forced value that can be used instead of the true reading of the input. See parameter 12.02 AI force selection. 0.000…20.000 mA Forced value of analog input AI2. 1000 = 1 unit or 0.000…10.000 V 12.25 AI2 unit selection...
Page 174: Standard Ao
170 Parameters Name/Value Description Def/FbEq16 12.30 AI2 scaled at AI2 Defines the real value that corresponds to the minimum 50.000 analog input AI2 value defined by parameter 12.28 AI2 max. See the drawing at parameter of 12.29 AI2 scaled at AI2 min.
Page 175: Abs Motor Speed Used
Parameters 171 Name/Value Description Def/FbEq16 Freq ref used 28.02 Frequency ref ramp output (page 226). Reserved Process PID out 40.01 Process PID output actual (page 278). Reserved 17…19 Temp sensor 1 The output is used to feed an excitation current to the excitation temperature sensor 1, see parameter 35.11 Temperature 1...
Page 176 172 Parameters Name/Value Description Def/FbEq16 13.16 AO1 filter time Defines the filtering time constant for analog output AO1. 0.100 s Unfiltered signal Filtered signal -t/T O = I × (1 - e I = filter input (step) O = filter output t = time T = filter time constant 0.000 …...
Page 177 Parameters 173 Name/Value Description Def/FbEq16 13.17 AO1 source min Defines the real minimum value of the signal (selected by parameter 13.12 AO1 source) that corresponds to the minimum required AO1 output value (defined by parameter 13.19 AO1 out at AO1 src min).
Page 178 174 Parameters Name/Value Description Def/FbEq16 AO has automatic scaling. Every time the source for the AO is changed, the scaling range is changed accordingly. User given minimum and maximum values override the automatic values. 13.12 AO1 source, 13.17 AO1 source min, 13.18 AO1 source max,...
Page 179 Parameters 175 Name/Value Description Def/FbEq16 13.21 AO2 actual value Displays the value of AO2 in mA. This parameter is read-only. 0.000 … 22.000 mA Value of AO2. 1000 = 1 mA 13.22 AO2 source Selects a signal to be connected to analog output AO2. Motor current Alternatively, sets the output to excitation mode to feed a constant current to a temperature sensor.
Page 180: I/O Extension Module
176 Parameters Name/Value Description Def/FbEq16 13.28 AO2 source max Defines the real maximum value of the signal (selected by parameter 13.22 AO2 source) that corresponds to the maximum required AO2 output value (defined by parameter 13.30 AO2 out at AO2 src max).
Page 181 Parameters 177 Name/Value Description Def/FbEq16 15.02 Detected extension I/O extension module detected on the drive. None module None Inactive. CMOD-01 CMOD-01 multifunction extension module (external 24 V AC/DC and digital I/O). CMOD-02 CMOD-02 multifunction extension module (external 24 V AC/DC and isolated PTC interface). CHDI-01 CHDI-01115/230 V digital input extension module.
Page 182 178 Parameters Name/Value Description Def/FbEq16 15.05 RO/DO force The electrical statuses of the relay/digital outputs can be 0000h selection overridden for eg. testing purposes. A bit in parameter 15.06 RO/DO forced data is provided for each relay or digital output, and its value is applied whenever the corresponding bit in this parameter is 1.
Page 183 Parameters 179 Name/Value Description Def/FbEq16 Above limit Bit 10 of 06.17 Drive status word 2 (see page 155). Warning Bit 7 of 06.11 Main status word (see page 154). Fault Bit 3 of 06.11 Main status word (see page 154). Fault (-1) Inverted bit 3 of 06.11 Main status word...
Page 184 180 Parameters Name/Value Description Def/FbEq16 15.08 RO4 ON delay Defines the activation delay for relay output RO4. 0.0 s Status of selected source RO status Time 15.08 RO4 ON delay 15.09 RO4 OFF delay 0.0 … 3000.0 s Activation delay for RO4. 10 = 1 s 15.09 RO4 OFF delay...
Page 185 Parameters 181 Name/Value Description Def/FbEq16 Magnetized Bit 1 of 06.17 Drive status word 2 (see page 155). Running Bit 6 of 06.16 Drive status word 1 (see page 155). Ready ref Bit 2 of 06.11 Main status word (see page 154). At setpoint Bit 8 of 06.11 Main status word...
Page 186: Output Frequency
182 Parameters Name/Value Description Def/FbEq16 Other [bit] Source selection (see Terms and abbreviations on page 144). - 15.24 DO1 ON delay Defines the activation delay for digital output DO1 when 0.0 s 15.22 DO1 configuration is set to Digital output. Status of selected source DO status...
Page 187 Parameters 183 Name/Value Description Def/FbEq16 15.34 Freq out 1 src min Defines the real value of the signal (selected by parameter 0.000 15.33 Freq out 1 source) that corresponds to the minimum value of frequency output 1 (defined by parameter 15.36 Freq out 1 at src min).
Page 188: Operation Mode
184 Parameters Name/Value Description Def/FbEq16 19 Operation mode Selection of local and external control location sources and operating modes. See also section Operating modes of the drive (page 89). 19.01 Actual operation Displays the operating mode currently used. mode See parameters 19.11…19.14. This parameter is read-only.
Page 189 Parameters 185 Name/Value Description Def/FbEq16 EFB MCW bit 11 Control word bit 11 received through the embedded fieldbus interface. FBA A connection Detected communication loss of fieldbus interface A changes loss control mode to EXT2. EFB connection Detected communication loss of embedded fieldbus interface loss changes control mode to EXT2.
Page 190: Start/Stop/Direction
186 Parameters Name/Value Description Def/FbEq16 20 Start/stop/direction Start/stop/direction and run/start/jog enable signal source selection; positive/negative reference enable signal source selection. For information on control locations, see section Local control vs. external control (page 85). 20.01 Ext1 commands Selects the source of start, stop and direction commands for In1 Start;...
Page 191 Parameters 187 Name/Value Description Def/FbEq16 In1P Start; In2 Stop The sources of the start and stop commands are selected by parameters 20.03 Ext1 in1 source 20.04 Ext1 in2 source. The state transitions of the source bits are interpreted as follows: State of source 1 State of source 2 Command...
Page 192 188 Parameters Name/Value Description Def/FbEq16 Embedded fieldbus The start and stop commands are taken from the embedded fieldbus interface. Note: Set also 20.02 Ext1 start trigger type to Level. 20.02 Ext1 start trigger Defines whether the start signal for external control location Level type EXT1 is edge-triggered or level-triggered.
Page 193 Parameters 189 Name/Value Description Def/FbEq16 In1 Start The source of the start and stop commands is selected by parameter 20.08 Ext2 in1 source. The state transitions of the source bits are interpreted as follows: State of source 1 (20.08) Command 0 ->...
Page 194 190 Parameters Name/Value Description Def/FbEq16 In1P Start; In2 Stop; The sources of the start and stop commands are selected by In3 Dir parameters 20.08 Ext2 in1 source 20.09 Ext2 in2 source. The source selected by 20.10 Ext2 in3 source determines the direction.
Page 195 Parameters 191 Name/Value Description Def/FbEq16 20.09 Ext2 in2 source Selects source 2 for parameter 20.06 Ext2 commands. Not selected For the available selections, see parameter 20.03 Ext1 in1 source. 20.10 Ext2 in3 source Selects source 3 for parameter 20.06 Ext2 commands.
Page 196 192 Parameters Name/Value Description Def/FbEq16 20.19 Enable start Selects the source for the start enable signal. Selected command 1 = Start enable. With the signal switched off, any drive start command is inhibited. (Switching the signal off while the drive is running will not stop the drive.) See also parameter 20.12 Run enable 1...
Page 197 Parameters 193 Name/Value Description Def/FbEq16 20.21 Direction Reference direction lock. Defines the direction of the drive Request rather than the sign of the reference, except in some cases. In the table the actual drive rotation is shown as a function of parameter 20.21 Direction and Direction command (from...
Page 198 194 Parameters Name/Value Description Def/FbEq16 Digital input DI2 (10.02 DI delayed status, bit 1). Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4). Digital input DI6 (10.02 DI delayed status, bit 5).
Page 199 Parameters 195 Name/Value Description Def/FbEq16 20.26 Jogging 1 start If enabled by parameter 20.25 Jogging enable, selects the Not selected source source for the activation of jogging function 1. (Jogging function 1 can also be activated through fieldbus regardless of parameter 20.25.) 1 = Jogging 1 active.
Page 200: Start/Stop Mode
196 Parameters Name/Value Description Def/FbEq16 21 Start/stop mode Start and stop modes; emergency stop mode and signal source selection; DC magnetization settings. 21.01 Vector start mode Selects the motor start function for the vector motor control Automatic mode, ie. when 99.04 Motor control mode is set to Vector.
Page 201 Parameters 197 Name/Value Description Def/FbEq16 21.02 Magnetization time Defines the pre-magnetization time when 500 ms • parameter 21.01 Vector start mode is set to Const time vector motor control mode), or • parameter 21.19 Scalar start mode is set to Const time scalar motor control mode).
Page 202 198 Parameters Name/Value Description Def/FbEq16 Coast stop (Off2) With the drive running: • 1 = Normal operation. • 0 = Stop by coasting. The drive can be restarted by restoring the start interlock signal and switching the start signal from 0 to 1. With the drive stopped: •...
Page 203 Parameters 199 Name/Value Description Def/FbEq16 21.07 Zero speed delay Defines the delay for the zero speed delay function. The 0 ms function is useful in applications where a smooth and quick restarting is essential. During the delay, the drive knows the rotor position accurately.
Page 204 200 Parameters Name/Value Description Def/FbEq16 21.08 DC current control Activates/deactivates the DC hold and post-magnetization 0000b functions. See section DC magnetization (page 115). Note: DC magnetization causes the motor to heat up. In applications where long DC magnetization times are required, externally ventilated motors should be used.
Page 205 Parameters 201 Name/Value Description Def/FbEq16 Supervision 3 Bit 2 of 32.01 Supervision status (see page 248). Timed function 1 Bit 0 of 34.01 Timed functions status (see page 255). Timed function 2 Bit 1 of 34.01 Timed functions status (see page 255). Timed function 3 Bit 2 of 34.01 Timed functions status...
Page 206 202 Parameters Name/Value Description Def/FbEq16 Torque boost The drive pre-magnetizes the motor before the start. The pre- magnetizing time is defined by parameter 21.02 Magnetization time. Torque boost is applied at start. Torque boost is stopped when output frequency exceeds 20 Hz or when it is equal to the reference value.
Page 207 Parameters 203 Name/Value Description Def/FbEq16 21.25 Smooth start speed Output frequency up to which the current vector rotation is 10.0% used. See parameter 21.19 Scalar start mode. Can be used for permanent magnet synchronous motors only. 2.0…100.0% Value as a percentage of the nominal motor frequency. 1 = 1% 21.26 Torque boost...
Page 208: Speed Reference Selection
204 Parameters Name/Value Description Def/FbEq16 22 Speed reference Speed reference selection; motor potentiometer settings. selection See the control chain diagrams on pages 442…446. 22.01 Speed ref unlimited Displays the output of the speed reference selection block. See the control chain diagram on page 445. This parameter is read-only.
Page 209 Parameters 205 Name/Value Description Def/FbEq16 FB A ref1 03.05 FB A reference 1 (see page 150). FB A ref2 03.06 FB A reference 2 (see page 150). Reserved 6…7 EFB ref1 03.09 EFB reference 1 (see page 150). EFB ref2 03.10 EFB reference 2 (see page 150).
Page 210 206 Parameters Name/Value Description Def/FbEq16 Min (ref1, ref2) The smaller of the reference sources is used as speed reference 1. Max (ref1, ref2) The greater of the reference sources is used as speed reference 1. 22.18 Ext2 speed ref1 Selects Ext2 speed reference source 1. Zero Two signal sources can be defined by this parameter and 22.19 Ext2 speed...
Page 211 Parameters 207 Name/Value Description Def/FbEq16 22.19 Ext2 speed ref2 Selects Ext2 speed reference source 2. Zero For the selections, and a diagram of reference source selection, see parameter 22.18 Ext2 speed ref1. 22.20 Ext2 speed function Selects a mathematical function between the reference Ref1 sources selected by parameters 22.18 Ext2 speed ref1...
Page 212 208 Parameters Name/Value Description Def/FbEq16 22.22 Constant speed When bit 0 of parameter 22.21 Constant speed function is 0 sel1 (Separate), selects a source that activates constant speed 1. When bit 0 of parameter 22.21 Constant speed function is 1 (Packed), this parameter and parameters 22.23 Constant speed sel2...
Page 213 Parameters 209 Name/Value Description Def/FbEq16 22.24 Constant speed When bit 0 of parameter 22.21 Constant speed function is 0 Not selected sel3 (Separate), selects a source that activates constant speed 3. When bit 0 of parameter 22.21 Constant speed function is 1 (Packed), this parameter and parameters 22.22 Constant...
Page 214 210 Parameters Name/Value Description Def/FbEq16 22.51 Critical speed Enables/disables the critical speeds function. Also 0000b function determines whether the specified ranges are effective in both rotating directions or not. See also section Critical speeds/frequencies (page 97). Name Information Enable 1 = Enable: Critical speeds enabled. 0 = Disable: Critical speeds disabled.
Page 215 Parameters 211 Name/Value Description Def/FbEq16 Enabled (init at stop When enabled, the motor potentiometer first adopts the value /power-up) defined by parameter 22.72 Motor potentiometer initial value. The value can then be adjusted from the up and down sources defined by parameters 22.73 Motor potentiometer up source 22.74 Motor potentiometer down...
Page 216: Speed Reference Ramp
212 Parameters Name/Value Description Def/FbEq16 22.75 Motor Defines the change rate of the motor potentiometer. This 40.0 s potentiometer ramp parameter specifies the time required for the motor time potentiometer to change from minimum (22.76) to maximum (22.77). The same change rate applies in both directions. 0.0…3600.0 s Motor potentiometer change time.
Page 217 Parameters 213 Name/Value Description Def/FbEq16 23.02 Speed ref ramp Displays the ramped and shaped speed reference in rpm. output See the control chain diagram on page 446. This parameter is read-only. -30000.00… Speed reference after ramping and shaping. See par. 30000.00 rpm 46.01 23.11...
Page 218 214 Parameters Name/Value Description Def/FbEq16 23.14 Acceleration time 2 Defines acceleration time 2. See parameter 23.12 60.000 s Acceleration time 0.000…1800.000 s Acceleration time 2. 10 = 1 s 23.15 Deceleration time 2 Defines deceleration time 2. See parameter 23.13 60.000 s Deceleration time 0.000…1800.000 s...
Page 219 Parameters 215 Name/Value Description Def/FbEq16 23.28 Variable slope Activates the variable slope function, which controls the slope of the speed ramp during a speed reference change. This allows for a constantly variable ramp rate to be generated, instead of just the standard two ramps normally available. If the update interval of the signal from an external control system and the variable slope rate (23.29 Variable slope...
Page 220 216 Parameters Name/Value Description Def/FbEq16 23.32 Shape time 1 Defines the shape of the acceleration and deceleration ramps 0.100 s used with the set 1. 0.000 s: Linear ramp. Suitable for steady acceleration or deceleration and for slow ramps. 0.001…1000.000 s: S-curve ramp. S-curve ramps are ideal for lifting applications.
Page 221: Speed Reference Conditioning
Parameters 217 Name/Value Description Def/FbEq16 24 Speed reference Speed error calculation; speed error window control configuration; speed error step. conditioning See the control chain diagrams on pages and 448. 24.01 Used speed Displays the ramped and corrected speed reference (before reference speed error calculation).
Page 222 218 Parameters Name/Value Description Def/FbEq16 25.02 Speed proportional Defines the proportional gain (K ) of the speed controller. Too 10.00 gain high a gain may cause speed oscillation. The figure below shows the speed controller output after an error step when the error remains constant.
Page 223 Parameters 219 Name/Value Description Def/FbEq16 25.03 Speed integration Defines the integration time of the speed controller. The 2.50 s time integration time defines the rate at which the controller output changes when the error value is constant and the proportional gain of the speed controller is 1. The shorter the integration time, the faster the continuous error value is corrected.
Page 224 220 Parameters Name/Value Description Def/FbEq16 25.04 Speed derivation Defines the derivation time of the speed controller. Derivative 0.000 s time action boosts the controller output if the error value changes. The longer the derivation time, the more the speed controller output is boosted during the change.
Page 225 Parameters 221 Name/Value Description Def/FbEq16 25.06 Acc comp Defines the derivation time for acceleration(/deceleration) 0.00 s derivation time compensation. In order to compensate for a high inertia load during acceleration, a derivative of the reference is added to the output of the speed controller. The principle of a derivative action is described under parameter 25.04 Speed derivation time.
Page 226: Torque Reference Chain
222 Parameters Name/Value Description Def/FbEq16 25.53 Torque prop Displays the output of the proportional (P) part of the speed reference controller. See the control chain diagram on page 447. This parameter is read-only. -30000.0… P-part output of speed controller. See par. 30000.0% 46.03 25.54...
Page 227 Parameters 223 Name/Value Description Def/FbEq16 26.11 Torque ref1 source Selects torque reference source 1. Zero Two signal sources can be defined by this parameter and 26.12 Torque ref2 source. A digital source selected by 26.14 Torque ref1/2 selection can be used to switch between the two sources, or a mathematical function (26.13 Torque ref1 function) applied to the two signals to create the reference.
Page 228 224 Parameters Name/Value Description Def/FbEq16 Control panel (ref Panel reference (03.01 Panel reference, see page 149) for copied) the previous control location is used as the reference when the control location changes if the references for the two locations are of the same type (eg frequency/speed/torque/PID);...
Page 229 Parameters 225 Name/Value Description Def/FbEq16 Other [bit] Source selection (see Terms and abbreviations on page 144). - 26.17 Torque ref filter time Defines a low-pass filter time constant for the torque 0.000 s reference. 0.000…30.000 s Filter time constant for torque reference. 1000 = 1 s 26.18 Torque ramp up...
Page 230: Frequency Reference Chain
226 Parameters Name/Value Description Def/FbEq16 26.74 Torque ref ramp out Displays the torque reference after limiting and ramping. See the control chain diagram on page 449. This parameter is read-only. -1600.0…1600.0% Torque reference after limiting and ramping. See par. 46.03 26.75 Torque reference Displays the torque reference after control mode selection.
Page 231 Parameters 227 Name/Value Description Def/FbEq16 28.11 Ext1 frequency ref1 Selects Ext1 frequency reference source 1. AI1 scaled Two signal sources can be defined by this parameter and 28.12 Ext1 frequency ref2. A mathematical function (28.13 Ext1 frequency function) applied to the two signals creates an Ext1 reference (A in the figure below).
Page 232 228 Parameters Name/Value Description Def/FbEq16 Motor 22.80 Motor potentiometer ref act (output of the motor potentiometer potentiometer). 40.01 Process PID output actual (output of the process PID controller). Frequency input 11.38 Freq in 1 actual value (when DI5 or DI6 is used as a frequency input).
Page 233 Parameters 229 Name/Value Description Def/FbEq16 28.15 Ext2 frequency ref1 Selects Ext2 frequency reference source 1. Zero Two signal sources can be defined by this parameter and 28.16 Ext2 frequency ref2. A mathematical function (28.17 Ext2 frequency function) applied to the two signals creates an Ext2 reference.
Page 234 230 Parameters Name/Value Description Def/FbEq16 28.17 Ext2 frequency Selects a mathematical function between the reference Ref1 function sources selected by parameters 28.15 Ext2 frequency ref1 28.16 Ext2 frequency ref2. See diagram at 28.15 Ext2 frequency ref1. Ref1 Signal selected by 28.15 Ext2 frequency ref1 is used as frequency reference 1 as such (no function applied).
Page 235 Parameters 231 Name/Value Description Def/FbEq16 28.22 Constant frequency When bit 0 of parameter 28.21 Constant frequency function sel1 0 (Separate), selects a source that activates constant frequency 1. When bit 0 of parameter 28.21 Constant frequency function 1 (Packed), this parameter and parameters 28.23 Constant frequency sel2 28.24 Constant frequency sel3...
Page 236 232 Parameters Name/Value Description Def/FbEq16 28.24 Constant frequency When bit 0 of parameter 28.21 Constant frequency function Not selected sel3 0 (Separate), selects a source that activates constant frequency 3. When bit 0 of parameter 28.21 Constant frequency function 1 (Packed), this parameter and parameters 28.22 Constant frequency sel1 28.23 Constant frequency sel2...
Page 237 Parameters 233 Name/Value Description Def/FbEq16 28.51 Critical frequency Enables/disables the critical frequencies function. Also 0000b function determines whether the specified ranges are effective in both rotating directions or not. See also section Critical speeds/frequencies (page 97). Name Information Crit freq 1 = Enable: Critical frequencies enabled.
Page 238 234 Parameters Name/Value Description Def/FbEq16 Acc/Dec time 2 Digital input DI1 (10.02 DI delayed status, bit 0). Digital input DI2 (10.02 DI delayed status, bit 1). Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3).
Page 239 Parameters 235 Name/Value Description Def/FbEq16 Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4). Digital input DI6 (10.02 DI delayed status, bit 5). Other [bit] Source selection (see Terms and abbreviations on page 144).
Page 240: Limits
236 Parameters Name/Value Description Def/FbEq16 28.92 Frequency ref act 3 Displays the frequency reference after the function applied by parameter 28.13 Ext1 frequency function (if any), and after selection (19.11 Ext1/Ext2 selection). See the control chain diagram on page 452. This parameter is read-only.
Page 241 Parameters 237 Name/Value Description Def/FbEq16 30.02 Torque limit status Displays the torque controller limitation status word. This parameter is read-only. Name Description Undervoltage *1 = Intermediate DC circuit undervoltage Overvoltage *1 = Intermediate DC circuit overvoltage Minimum torque *1 = Torque is being limited by 30.19 Minimum torque 30.26 Power motoring limit...
Page 242 238 Parameters Name/Value Description Def/FbEq16 30.13 Minimum frequency Defines the minimum allowed frequency. -50.00 Hz WARNING! This value must not be higher than 30.14 Maximum frequency. WARNING! in frequency control mode only. -500.00…500.00 Minimum frequency. See par. 46.02 30.14 Maximum Defines the maximum allowed frequency.
Page 243 Parameters 239 Name/Value Description Def/FbEq16 30.18 Torq lim sel Selects a source that switches between two different Torque limit predefined minimum torque limit sets. set 1 0 = minimum torque limit defined by 30.19 and maximum torque limit defined by 30.20 are active 1 = minimum torque limit selected by...
Page 244 240 Parameters Name/Value Description Def/FbEq16 30.19 Minimum torque 1 Defines a minimum torque limit for the drive (in percent of -300.0% nominal motor torque). See diagram at parameter 30.18 Torq sel. The limit is effective when • the source selected by 30.18 Torq lim sel is 0, or •...
Page 245 Parameters 241 Name/Value Description Def/FbEq16 Reserved 3…14 40.01 Process PID output actual (output of the process PID controller). Maximum torque 2 30.24 Maximum torque Other Source selection (see Terms and abbreviations on page 144). - 30.23 Minimum torque 2 Defines the minimum torque limit for the drive (in percent of -300.0% nominal motor torque) when •...
Page 246: Fault Functions
242 Parameters Name/Value Description Def/FbEq16 30.31 Undervoltage Enables the undervoltage control of the intermediate DC link. Enable control If the DC voltage drops due to input power cut off, the undervoltage controller will automatically decrease the motor torque in order to keep the voltage above the lower limit. By decreasing the motor torque, the inertia of the load will cause regeneration back to the drive, keeping the DC link charged and preventing an undervoltage trip until the motor coasts to...
Page 247 Parameters 243 Name/Value Description Def/FbEq16 31.07 External event 4 Defines the source of external event 4. See also parameter Inactive source 31.08 External event 4 type. (true) For the selections, see parameter 31.01 External event 1 source. 31.08 External event 4 Selects the type of external event 4.
Page 248 244 Parameters Name/Value Description Def/FbEq16 31.12 Autoreset selection Selects faults that are automatically reset. The parameter is a 0000h 16-bit word with each bit corresponding to a fault type. Whenever a bit is set to 1, the corresponding fault is automatically reset.
Page 249 Parameters 245 Name/Value Description Def/FbEq16 Fault The drive trips on fault 2330 Earth leakage. 31.21 Supply phase loss Selects how the drive reacts when a supply phase loss is Fault detected. No action No action taken. Fault The drive trips on fault 3130 Input phase loss.
Page 250 246 Parameters Name/Value Description Def/FbEq16 Fault/Event Inputs Indication Running Stopped Fault 5091 Safe torque Event B5A0 Safe torque off Faults 5091 Safe Event B5A0 Safe torque off FA81 torque off and fault Safe torque off 1 FA81 Safe torque off 1 Faults 5091 Safe Event...
Page 251 Parameters 247 Name/Value Description Def/FbEq16 31.28 Stall time Stall time. See parameter 31.24 Stall function. 20 s 0…3600 s Stall time. 31.30 Overspeed trip Defines, together with 30.11 Minimum speed 30.12 500.00 rpm margin Maximum speed, the maximum allowed speed of the motor (overspeed protection).
Page 252: Supervision
248 Parameters Name/Value Description Def/FbEq16 31.33 Emergency ramp If parameter 31.32 Emergency ramp supervision is set to 0%, supervision delay this parameter defines the maximum time an emergency stop (mode Off1 or Off3) is allowed to take. If the motor has not stopped when the time elapses, the drive trips on 73B0 Emergency ramp...
Page 253 Parameters 249 Name/Value Description Def/FbEq16 32.05 Supervision 1 Selects the mode of signal supervision function 1. Determines Disabled function how the monitored signal (see parameter 32.07) is compared to its lower and upper limits (32.09 32.10 respectively). The action to be taken when the condition is fulfilled is selected by 32.06.
Page 254 250 Parameters Name/Value Description Def/FbEq16 Inverter 05.11 Inverter temperature (page 151). temperature Process PID output 40.01 Process PID output actual (page 278). Process PID 40.02 Process PID feedback actual (page 278). feedback Process PID 40.03 Process PID setpoint actual (page 278). setpoint Process PID 40.04 Process PID deviation actual...
Page 255 Parameters 251 Name/Value Description Def/FbEq16 Fault if running If running, the drive trips on fault 80B0 Signal supervision 32.17 Supervision 2 Selects the signal to be monitored by signal supervision Current signal function 2. For the available selections, see parameter 32.07 Supervision 1 signal.
Page 256 252 Parameters Name/Value Description Def/FbEq16 32.28 Supervision 3 filter Defines a filter time constant for the signal monitored by 0.000 s time signal supervision 3. 0.000 … 30.000 s Signal filter time. 1000 = 1 s 32.29 Supervision 3 low Defines the lower limit for signal supervision 3.
Page 257 Parameters 253 Name/Value Description Def/FbEq16 32.39 Supervision 4 low Defines the lower limit for signal supervision 4. 0.00 -21474836.00… Low limit. 21474836.00 32.40 Supervision 4 high Defines the upper limit for signal supervision 4. 0.00 -21474836.00… Upper limit. 21474836.00 32.41 Supervision 4 Defines the hysteresis for the signal monitored by signal 0.00...
Page 258 254 Parameters Name/Value Description Def/FbEq16 32.50 Supervision 5 high Defines the upper limit for signal supervision 5. 0.00 -21474836.00… Upper limit. 21474836.00 32.51 Supervision 5 Defines the hysteresis for the signal monitored by signal 0.00 hysteresis supervision 5. 0.00…100000.00 Hysteresis. 32.55 Supervision 6 Selects the mode of signal supervision function 6.
Page 259: Timed Functions
Parameters 255 Name/Value Description Def/FbEq16 32.61 Supervision 6 Defines the hysteresis for the signal monitored by signal 0.00 hysteresis supervision 6. 0.00…100000.00 Hysteresis. 34 Timed functions Configuration of the timed functions. See also section Motor control (page 110). 34.01 Timed functions Status of the combined timers.
Page 260 256 Parameters Name/Value Description Def/FbEq16 34.04 Season/exception Status of seasons 1…3, exception weekday and exception day status holiday. Only one season can be active at a time. A day can be a workday and a holiday at the same time. This parameter is read-only.
Page 261 Parameters 257 Name/Value Description Def/FbEq16 34.11 Timer 1 Defines when timer 1 is active. 0111 1000 configuration 0000b Name Description Monday 1 = Monday is an active start day. Tuesday 1 = Tuesday is an active start day. Wednesday 1 = Wednesday is an active start day. Thursday 1 = Thursday is an active start day.
Page 262 258 Parameters Name/Value Description Def/FbEq16 34.18 Timer 3 start time 34.12 Timer 1 start time. 00:00:00 34.19 Timer 3 duration 34.13 Timer 1 duration. 00 00:00 34.20 Timer 4 34.11 Timer 1 configuration. 0111 1000 configuration 0000b 34.21 Timer 4 start time 34.12 Timer 1 start time.
Page 263 Parameters 259 Name/Value Description Def/FbEq16 34.60 Season 1 start date Defines the start date of season 1 in format dd.mm, where dd 01.01. is the number of the day and mm is the number of the month. The season changes at midnight. One season can be active at a time.
Page 264 260 Parameters Name/Value Description Def/FbEq16 34.72 Exception 1 start Defines the start date of the exception period in format 01.01. dd.mm, where dd is the number of the day and mm is the number of the month. The timer started on an exception day is always stopped at 23:59:59 even if it has duration left.
Page 265 Parameters 261 Name/Value Description Def/FbEq16 34.100 Timed function 1 Defines which timers are connected to combined timer 1. 0000b 0 = Not connected. 1 = Connected. 34.01 Timed functions status. Name Description Timer 1 0 = Inactive. 1 = Active. Timer 2 0 = Inactive.
Page 266: Motor Thermal Protection
262 Parameters Name/Value Description Def/FbEq16 Other [bit] Source selection (see Terms and abbreviations on page 144). - 34.112 Boost time duration Defines the time inside which the extra time is deactivated 00 00:00 after extra time activation signal is switched off. Example: If parameter 34.111 Boost time activation source set to...
Page 267 Parameters 263 Name/Value Description Def/FbEq16 Estimated Estimated motor temperature (see parameter 35.01 Motor temperature estimated temperature). The temperature is estimated from an internal drive calculation. It is important to set up the ambient temperature of the motor in 35.50 Motor ambient temperature.
Page 268 264 Parameters Name/Value Description Def/FbEq16 Direct temperature The temperature is taken from the source selected by parameter 35.14 Temperature 1 AI source. The value of the source is assumed to be degrees Celsius. KTY83 analog I/O KTY83 sensor connected to the analog input selected by parameter 35.14 Temperature 1 AI source and an analog...
Page 269 Parameters 265 Name/Value Description Def/FbEq16 Ni1000 Ni1000 sensor connected to the analog input selected by parameter 35.14 Temperature 1 AI source and an analog output. The following settings are required: • Set the hardware jumper or switch related to the analog input to U (voltage).
Page 270 266 Parameters Name/Value Description Def/FbEq16 35.14 Temperature 1 AI Specifies the analog input when the setting of 35.11 Not selected source Temperature 1 source requires measurement through an analog input. Not selected None. AI1 actual value Analog input AI1 on the control unit. AI2 actual value Analog input AI2 on the control unit.
Page 271 Parameters 267 Name/Value Description Def/FbEq16 1 × Pt100 analog Pt100 sensor connected to a standard analog input selected by parameter 35.24 Temperature 2 AI source and an analog output. The following settings are required: • Set the hardware jumper or switch related to the analog input to U (voltage).
Page 272 268 Parameters Name/Value Description Def/FbEq16 1 × Pt1000 analog Pt1000 sensor connected to a standard analog input selected by parameter 35.14 Temperature 1 AI source and an analog output. The following settings are required: • Set the hardware jumper or switch related to the analog input to U (voltage).
Page 273 Parameters 269 Name/Value Description Def/FbEq16 Therm(0) PTC sensor or a normally closed thermistor connected relay to digital input DI6. The motor is overheated when the digital input is 0. Therm(1) Normally open thermistor relay connected to digital input DI6. The motor is overheated when the digital input is 1. 35.22 Temperature 2 fault Defines the fault limit for temperature supervision function 2.
Page 274 270 Parameters Name/Value Description Def/FbEq16 35.51 Motor load curve Defines the motor load curve together with parameters 35.52 100% Zero speed load 35.53 Break point. The load curve is used by the motor thermal protection model to estimate the motor temperature. When the parameter is set to 100%, the maximum load is taken as the value of parameter 99.06 Motor nominal current...
Page 275 Parameters 271 Name/Value Description Def/FbEq16 35.54 Motor nominal Defines the temperature rise of the motor above ambient 80 °C or temperature rise when the motor is loaded with nominal current. See the motor 176 °F manufacturer's recommendations. The unit is selected by parameter 96.16 Unit selection.
Page 276: Load Analyzer
272 Parameters Name/Value Description Def/FbEq16 36 Load analyzer Peak value and amplitude logger settings. See also section Load analyzer (page 135). 36.01 PVL signal source Selects the signal to be monitored by the peak value logger. Output power The signal is filtered using the filtering time specified by parameter 36.02 PVL filter time.
Page 277 Parameters 273 Name/Value Description Def/FbEq16 36.09 Reset loggers Resets the peak value logger and/or amplitude logger 2. Done (Amplitude logger 1 cannot be reset.) Done Reset completed or not requested (normal operation). Reset both the peak value logger and amplitude logger 2. Reset the peak value logger.
Page 278 274 Parameters Name/Value Description Def/FbEq16 36.25 AL1 50 to 60% Percentage of samples recorded by amplitude logger 1 that 0.00% fall between 50 and 60%. 0.00…100.00% Amplitude logger 1 samples between 50 and 60%. 1 = 1% 36.26 AL1 60 to 70% Percentage of samples recorded by amplitude logger 1 that 0.00% fall between 60 and 70%.
Page 279: User Load Curve
Parameters 275 Name/Value Description Def/FbEq16 36.50 AL2 reset date The date on which amplitude logger 2 was last reset. 01.01.1980 Last reset date of amplitude logger 2. 36.51 AL2 reset time The time at which amplitude logger 2 was last reset. 00:00:01 Last reset time of amplitude logger 2.
Page 280 276 Parameters Name/Value Description Def/FbEq16 Warning The drive generates an A8C4 ULC underload warning if the signal has been continuously under the underload curve for a time defined by parameter 37.42 ULC underload timer. Fault The drive generates an 8001 ULC underload fault if the signal has been continuously under the underload curve for a time defined by parameter...
Page 281 Parameters 277 Name/Value Description Def/FbEq16 37.17 ULC frequency Defines the second frequency point. 25.0 Hz table point 2 See parameter 37.16 ULC frequency table point -500.0…500.0 Hz Frequency. 1 = 1 Hz 37.18 ULC frequency Defines the third frequency point. 43.0 Hz table point 3 See parameter...
Page 282: Process Pid Set 1
278 Parameters Name/Value Description Def/FbEq16 37.33 ULC overload point Defines the third overload point. 300.0% See parameter 37.31 ULC overload point -1600.0…1600.0% Overload point. 1 = 1% 37.34 ULC overload point Defines the fourth overload point. 300.0% See parameter 37.31 ULC overload point -1600.0…1600.0% Overload point.
Page 283 Parameters 279 Name/Value Description Def/FbEq16 40.04 Process PID Displays the process PID deviation. By default, this value deviation actual equals setpoint - feedback, but deviation can be inverted by parameter 40.31 Set 1 deviation inversion. See the control chain diagram on page 453. This parameter is read-only.
Page 284 280 Parameters Name/Value Description Def/FbEq16 Other Source selection (see Terms and abbreviations on page 144). - 40.09 Set 1 feedback 2 Selects the second source of process feedback. The second Not selected source source is used only if the setpoint function requires two inputs.
Page 285 Parameters 281 Name/Value Description Def/FbEq16 Control panel (ref Panel reference (03.01 Panel reference, see page 149) saved) saved by the control system for the location where the control returns is used as the reference. Reference Ext1 reference Ext2 reference Active reference Inactive reference Ext1 ->...
Page 286 282 Parameters Name/Value Description Def/FbEq16 sqrt(In1-In2) Square root of (source 1 - source 2). sqrt(In1+In2) Square root of (source 1 + source 2). sqrt(In1)+sqrt(In2) Square root of source 1 + square root of source 2. 40.19 Set 1 internal Selects together with 40.20 Set 1 internal setpoint sel2 Not selected setpoint sel1...
Page 287 Parameters 283 Name/Value Description Def/FbEq16 Timed function 1 Bit 0 of 34.01 Timed functions status (see page 255). Timed function 2 Bit 1 of 34.01 Timed functions status (see page 255). Timed function 3 Bit 2 of 34.01 Timed functions status (see page 255).
Page 288 284 Parameters Name/Value Description Def/FbEq16 Digital input DI2 (10.02 DI delayed status, bit 1). Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4). Digital input DI6 (10.02 DI delayed status, bit 5).
Page 289 Parameters 285 Name/Value Description Def/FbEq16 40.34 Set 1 derivation Defines the derivation time of the process PID controller. The 0.000 s time derivative component at the controller output is calculated on basis of two consecutive error values (E and E ) according to the following formula: PID DERIV TIME ×...
Page 290 286 Parameters Name/Value Description Def/FbEq16 Digital input DI5 (10.02 DI delayed status, bit 4). Digital input DI6 (10.02 DI delayed status, bit 5). Reserved 8…17 Timed function 1 Bit 0 of 34.01 Timed functions status (see page 255). Timed function 2 Bit 1 of 34.01 Timed functions status (see page 255).
Page 291 Parameters 287 Name/Value Description Def/FbEq16 40.49 Set 1 tracking mode Activates (or selects a source that activates) tracking mode. Not selected In tracking mode, the value selected by parameter 40.50 Set 1 tracking ref selection is substituted for the PID controller output.
Page 292 288 Parameters Name/Value Description Def/FbEq16 Timed function 3 Bit 2 of 34.01 Timed functions status (see page 255). Supervision 1 Bit 0 of 32.01 Supervision status (see page 248). Supervision 2 Bit 1 of 32.01 Supervision status (see page 248). Supervision 3 Bit 2 of 32.01 Supervision status...
Page 293: Process Pid Set 2
Parameters 289 Name/Value Description Def/FbEq16 40.92 Setpoint data Storage parameter for receiving a process setpoint value eg. storage through the embedded fieldbus interface. The value can be sent to the drive as Modbus I/O data. Set the target selection parameter of that particular data (58.101…58.114)) to Setpoint data storage.
Page 294: Brake Chopper
290 Parameters Name/Value Description Def/FbEq16 41.31 Set 2 deviation See parameter 40.31 Set 1 deviation inversion. Not inverted inversion (Ref - Fbk) 41.32 Set 2 gain See parameter 40.32 Set 1 gain. 1.00 41.33 Set 2 integration See parameter 40.33 Set 1 integration time.
Page 295 Parameters 291 Name/Value Description Def/FbEq16 43.06 Brake chopper Enables brake chopper control and selects the brake resistor Disabled enable overload protection method (calculation or measurement). Note: Before enabling brake chopper control, ensure that • a brake resistor is connected • overvoltage control is switched off (parameter 30.30 Overvoltage control)
Page 296: Mechanical Brake Control
292 Parameters Name/Value Description Def/FbEq16 43.09 Brake resistor Defines the maximum continuous load of the brake resistor 0.00 kW Pmax cont that will eventually raise the resistor temperature to the maximum allowed value (= continuous heat dissipation capacity of the resistor in kW) but not above it. The value is used in the resistor overload protection based on the thermal model.
Page 297 Parameters 293 Name/Value Description Def/FbEq16 44.06 Brake control Activates/deactivates (or selects a source that Not selected enable activates/deactivates) the mechanical brake control logic. 0 = Brake control inactive 1 = Brake control active Not selected Selected Digital input DI1 (10.02 DI delayed status, bit 0).
Page 298: Kwh
294 Parameters Name/Value Description Def/FbEq16 45 Energy efficiency Settings for the energy saving calculators. See also section Energy saving calculators (page 135). 45.01 Saved GW hours Energy saved in GWh compared to direct-on-line motor connection. This parameter is incremented when 45.02 Saved MW hours rolls over.
Page 299 Parameters 295 Name/Value Description Def/FbEq16 45.06 Saved money Monetary savings compared to direct-on-line motor connection. This value is a calculated by multiplying the saved energy in kWh by the currently active energy tariff (45.14 Tariff selection). When this parameter rolls over, parameter 45.05 Saved money x1000 is incremented.
Page 300 296 Parameters Name/Value Description Def/FbEq16 45.11 Energy optimizer Enables/disables the energy optimization function. The Disable function optimizes the motor flux so that total energy consumption and motor noise level are reduced when the drive operates below the nominal load. The total efficiency (motor and drive) can be improved by 1…20% depending on load torque and speed.
Page 301: Monitoring/Scaling Settings
Parameters 297 Name/Value Description Def/FbEq16 45.19 Comparison power Actual power that the motor absorbs when connected direct- 0.00 kW on-line and operating the application. The value is used for reference when energy savings are calculated. Note: The accuracy of the energy savings calculation is directly dependent on the accuracy of this value.
Page 302 FBA A). For example, with a setting of 500, the fieldbus reference range of 0…20000 would correspond to a speed of 500…[46.01] rpm. Note: This parameter is effective only with the ABB Drives communication profile. 0.00 … 30000.00 Speed corresponding to minimum fieldbus reference.
Page 303 Parameters 299 Name/Value Description Def/FbEq16 46.22 At frequency Defines the “at setpoint” limits for frequency control of the 2.00 Hz hysteresis drive. When the absolute difference between reference (28.96 Frequency ref ramp input) and actual frequency (01.06 Output frequency) is smaller than 46.22 At frequency hysteresis, the drive is considered to be “at setpoint”.
Page 304: Data Storage
300 Parameters Name/Value Description Def/FbEq16 46.33 Above torque limit Defines the trigger level for “above limit” indication in torque 300.0% control. When actual torque exceeds the limit, bit 10 of 06.17 Drive status word 2 is set. 0.0…1600.0% “Above limit” indication trigger level for torque control. See par.
Page 305: Panel Port Communication
Parameters 301 Name/Value Description Def/FbEq16 47.22 Data storage 2 Data storage parameter 18. int16 -32768…32767 16-bit data. 1 = 1 47.23 Data storage 3 Data storage parameter 19. int16 -32768…32767 16-bit data. 1 = 1 47.24 Data storage 4 Data storage parameter 20. int16 -32768…32767 16-bit data.
Page 306: Fieldbus Adapter (Fba)
302 Parameters Name/Value Description Def/FbEq16 Configure Refresh parameters 49.01…49.05. The value reverts automatically to Done. 50 Fieldbus adapter Fieldbus communication configuration. (FBA) See also chapter Fieldbus control through a fieldbus adapter (page 427). 50.01 FBA A enable Enables/disables communication between the drive and Disable fieldbus adapter A, and specifies the slot the adapter is installed into.
Page 307 Parameters 303 Name/Value Description Def/FbEq16 50.04 FBA A ref1 type Selects the type and scaling of reference 1 received from Speed or fieldbus adapter A. The scaling of the reference is defined by frequency parameters 46.01…46.04, depending on which reference type is selected by this parameter.
Page 308 304 Parameters Name/Value Description Def/FbEq16 50.07 FBA A actual 1 type Selects the type and scaling of actual value 1 transmitted to Speed or the fieldbus network through fieldbus adapter A. The scaling frequency of the value is defined by parameters 46.01…46.04, depending on which actual value type is selected by this parameter.
Page 309 Parameters 305 Name/Value Description Def/FbEq16 50.11 FBA A act2 When parameter 50.08 FBA A actual 2 type is set to Not selected transparent source Transparent, this parameter selects the source of actual value 2 transmitted to the fieldbus network through fieldbus adapter Not selected No source selected.
Page 310: Fba A Settings
306 Parameters Name/Value Description Def/FbEq16 51 FBA A settings Fieldbus adapter A configuration. 51.01 FBA A type Displays the type of the connected fieldbus adapter module. 0 = Module is not found or is not properly connected, or is disabled by parameter 50.01 FBA A enable;...
Page 311 Parameters 307 Name/Value Description Def/FbEq16 On-line Fieldbus communication is on-line, or fieldbus adapter has been configured not to detect a communication break. For more information, see the documentation of the fieldbus adapter. Reset Adapter is performing a hardware reset. 51.32 FBA A comm SW Displays the common program revision of the adapter module in format axyz, where a = major revision number, xy = minor...
Page 312: Embedded Fieldbus
308 Parameters Name/Value Description Def/FbEq16 Other Source selection (see Terms and abbreviations on page 144). - … … … … 52.12 FBA A data in12 See parameter 52.01 FBA A data in1. None 53 FBA A data out Selection of data to be transferred from fieldbus controller to drive through fieldbus adapter A.
Page 313 Parameters 309 Name/Value Description Def/FbEq16 4.8 kbps 4.8 kbit/s. 9.6 kbps 9.6 kbit/s. 19.2 kbps 19.2 kbit/s. 38.4 kbps 38.4 kbit/s. 57.6 kbps 57.6 kbit/s. 76.8 kbps 76.8 kbit/s. 115.2 kbps 115.2 kbit/s. 58.05 Parity Selects the type of parity bit and number of stop bits. 8 EVEN 1 Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter...
Page 314 310 Parameters Name/Value Description Def/FbEq16 58.07 Communication Displays the status of the EFB communication. diagnostics This parameter is read-only. Note that the name is only visible when the error is present (bit value is 1). Name Description Init failed 1 = EFB initialization failed Addr config err 1 = Node address not allowed by protocol Silent mode...
Page 315 Parameters 311 Name/Value Description Def/FbEq16 58.12 CRC errors Displays a count of packets with a CRC error received by the drive. An increasing count indicates interference on the bus. Can be reset from the control panel by keeping Reset down for over 3 seconds.
Page 316 58.06 Communication control (Refresh settings). ABB Drives ABB Drives control profile (with a 16-bit control word) DCU Profile DCU control profile (with a 16 or 32-bit control word) 58.26 EFB ref1 type...
Page 317 Parameters 313 Name/Value Description Def/FbEq16 58.27 EFB ref2 type Selects the type and scaling of reference 2 received through Torque the embedded fieldbus interface. The scaled reference is displayed by 03.10 EFB reference 58.28 EFB act1 type Selects the type of actual value 1. Speed or frequency Speed or frequency...
Page 318 None. None No mapping, register is always zero. CW 16bit ABB Drives profile: 16-bit ABB drives control word; Profile: lower 16 bits of the DCU control word Ref1 16bit Reference REF1 (16 bits) Ref2 16bit...
Page 319: External Pid1
Parameters 315 Name/Value Description Def/FbEq16 Setpoint data Parameter 40.92 Setpoint data storage. storage Other Source selection (see Terms and abbreviations on page 144). - 58.102 Data I/O 2 Defines the address in the drive which the Modbus master Ref1 16bit accesses when it reads from or writes to register address 400002.
Page 320 316 Parameters Name/Value Description Def/FbEq16 71.06 PID status word Displays status information on process external PID control. This parameter is read-only. Name Value PID active 1 = Process PID control active. Reserved Output frozen 1 = Process PID controller output frozen. Bit is set if parameter 71.38 Output freeze enable is TRUE, or the deadband function is active (bit 9 is set).
Page 321 Parameters 317 Name/Value Description Def/FbEq16 71.23 Internal setpoint 3 See parameter 40.23 Set 1 internal setpoint 0.00 PID customer units 71.26 Setpoint min See parameter 40.26 Set 1 setpoint min. 0.00 71.27 Setpoint max See parameter 40.27 Set 1 setpoint max.
Page 322: Pfc Configuration
318 Parameters Name/Value Description Def/FbEq16 76 PFC configuration PFC (Pump and fan control) and Autochange configuration parameters. See also section Pump and fan control (PFC) page 103. 76.01 PFC status Displays the running/stopped status of the PFC motors. PFC1, PFC2, PFC3 and PFC4 always correspond to the 1st…4th motor of the PFC system.
Page 323 Parameters 319 Name/Value Description Def/FbEq16 SPFC SPFC enabled. See section Soft pump and fan control (SPFC) page.104 76.25 Number of motors Total number of motors used in the application, including the motor connected directly to the drive. 1…4 Number of motors. 1 = 1 76.26 Min number of...
Page 324 320 Parameters Name/Value Description Def/FbEq16 76.31 Start speed 2 Defines the start speed (Hz/rpm) for the second auxiliary Vector: motor. See parameter 76.31 Start speed 1300 rpm; Scalar 48 Hz; 58 Hz (95.20 76.32 Start speed 3 Defines the start speed (Hz/rpm) for the third auxiliary motor. Vector: See parameter 76.31 Start speed...
Page 325 Parameters 321 Name/Value Description Def/FbEq16 76.60 PFC ramp Defines the acceleration time for the drive motor speed 1.00 s acceleration time compensation, when an auxiliary motor is stopped. This ramp time is also used for the drive motor to accelerate after an autochange has occurred.
Page 326 322 Parameters Name/Value Description Def/FbEq16 All stop Autochange is done when all the motors are stopped. The PID sleep feature (parameters 40.43 Set 1 sleep level … 40.48 Set 1 wake-up delay) must be used for the drive to stop when the process demand is low.
Page 327: Pfc Maintenance And Monitoring
Parameters 323 Name/Value Description Def/FbEq16 Digital input DI1 (10.02 DI delayed status, bit 0). Digital input DI2 (10.02 DI delayed status, bit 1). Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4).
Page 328: Hw Configuration
324 Parameters Name/Value Description Def/FbEq16 Name Description Reserved Every start Cleaning starts at every start. Every stop Cleaning starts at every stop. Reserved Overload detection Cleaning sequence starts when overload situation is detected. To set up the overload curve, see parameters in group 37 User load curve.
Page 329 Refer to the hardware manual of the drive. Name Information EX motor 1 = The driven motor is an Ex motor provided by ABB for potentially explosive atmospheres. This sets the required minimum switching frequency for ABB Ex motors Notes: •...
Page 330: System
326 Parameters Name/Value Description Def/FbEq16 95.20 HW options word 1 Specifies hardware-related options that require differentiated parameter defaults. This parameter is not affected by a parameter restore. Name Value Supply frequency If you change the value of this bit, you have to do a complete reset to 60 Hz the drive after the change.
Page 331 Note: You must change the default user pass code to maintain a high level of cybersecurity. Store the code in a safe place – the protection cannot be disabled even by ABB if the code is lost. See also section User lock (page 140).
Page 332 328 Parameters Name/Value Description Def/FbEq16 ABB standard ABB standard (vector) macro (see page 62). For vector motor (vector) control. 96.05 Macro active Shows which control macro is currently selected. See chapter Control macros (page 59) for more information. standard To change the macro, use parameter 96.04 Macro...
Page 333 Parameters 329 Name/Value Description Def/FbEq16 Reset motor data Restores all motor nominal values and motor ID run results to default values. All to factory Restores all drive parameters and settings back to initial 34560 defaults factory values, except • parameter 95.20 HW options word 1 and the differentiated defaults implemented by it.
Page 334 330 Parameters Name/Value Description Def/FbEq16 96.11 User set save/load Enables the saving and restoring of up to four custom sets of No action parameter settings. The set that was in use before powering down the drive is in use after the next power-up. Notes: •...
Page 335 Parameters 331 Name/Value Description Def/FbEq16 Timed function 1 Bit 0 of 34.01 Timed functions status (see page 255). Timed function 2 Bit 1 of 34.01 Timed functions status (see page 255). Timed function 3 Bit 2 of 34.01 Timed functions status (see page 255).
Page 336 Note: We recommend you select all the actions and functionalities unless otherwise required by the application. Name Information Disable ABB access 1 = ABB access levels (service, advanced programmer, etc.; see levels 96.03) disabled Freeze parameter 1 = Changing the parameter lock state prevented, ie. pass code...
Page 337: Motor Control
See section Switching frequency on page 117. Higher switching frequency results in lower acoustic noise- Note: If you have a multimotor system, contact your local ABB representative. 4 kHz 4 kHz. 8 kHz 8 kHz.
Page 338 334 Parameters Name/Value Description Def/FbEq16 Moderate Flux level is limited during the braking. Deceleration time is longer compared to full braking. Full Maximum braking power. Almost all available current is used to convert the mechanical braking energy to thermal energy in the motor.
Page 339 Parameters 335 Name/Value Description Def/FbEq16 97.13 IR compensation Defines the relative output voltage boost at zero speed (IR 3.50% compensation). The function is useful in applications with a high break-away torque where vector control cannot be applied. U / U Relative output voltage.
Page 340: User Motor Parameters
336 Parameters Name/Value Description Def/FbEq16 98 User motor Motor values supplied by the user that are used in the motor model. parameters These parameters are useful for non-standard motors, or to just get more accurate motor control of the motor on site. A better motor model always improves the shaft performance.
Page 341: Motor Data
Parameters 337 Name/Value Description Def/FbEq16 98.08 PM flux user Defines the permanent magnet flux. 0.00000 p.u. Note: This parameter is valid only for permanent magnet motors. 0.00000… 2.00000 Permanent magnet flux in per unit. 98.09 Rs user SI Defines the stator resistance R of the motor model.
Page 342 338 Parameters Name/Value Description Def/FbEq16 99.04 Motor control mode Selects the motor control mode. Scalar Vector Vector control. Vector control has better accuracy than scalar control but cannot be used in all situations (see selection Scalar below). Requires motor identification run (ID run). See parameter 99.13 ID run requested.
Page 343 Parameters 339 Name/Value Description Def/FbEq16 99.08 Motor nominal Defines the nominal motor frequency. This setting must 50.0 Hz frequency match the value on the rating plate of the motor. Note: This parameter cannot be changed while the drive is running. 0.0…500.0 Hz Nominal frequency of the motor.
Page 344 340 Parameters Name/Value Description Def/FbEq16 99.13 ID run requested Selects the type of the motor identification routine (ID run) None performed at the next start of the drive. During the ID run, the drive will identify the characteristics of the motor for optimum motor control.
Page 345 Parameters 341 Name/Value Description Def/FbEq16 Reduced Reduced ID run. This mode should be selected instead of the Normal Advanced ID Run if • mechanical losses are higher than 20% (ie. the motor cannot be de-coupled from the driven equipment), or if •...
Page 346 342 Parameters Name/Value Description Def/FbEq16 Current Current measurement calibration. measurement calibration Advanced Advanced ID run. 99.15 Motor polepairs Calculated number of pole pairs in the motor. calculated 0…1000 Number of pole pairs. 1 = 1 99.16 Motor phase order Switches the rotation direction of motor. This parameter can U V W be used if the motor turns in the wrong direction (for example, because of the wrong phase order in the motor cable), and...
Page 347: Differences In The Default Values Between 50 Hz And 60 Hz Supply Frequency Settings
Parameters 343 Differences in the default values between 50 Hz and 60 Hz supply frequency settings Parameter 95.20 HW options word 1 bit 0 Supply frequency 60 Hz changes the drive parameter default values according to the supply frequency, 50 Hz or 60 Hz. The bit is set according to the market before the drive is delivered.
Page 348 344 Parameters Name 95.20 HW options word 1 95.20 HW options word 1 Supply frequency 60 Hz Supply frequency 60 Hz 50 Hz 60 Hz 30.11 Minimum speed -1500.00 rpm -1800.00 rpm 30.12 Maximum speed 1500.00 rpm 1800.00 rpm 30.13 Minimum frequency -50.00 Hz -60.00 Hz...
Page 349: What This Chapter Contains
Additional parameter data 345 Additional parameter data What this chapter contains This chapter lists the parameters with some additional data such as their ranges and 32-bit fieldbus scaling. For parameter descriptions, see chapter Parameters (page 143). Terms and abbreviations Term Definition Actual signal Signal measured or calculated by the drive.
Page 350: Fieldbus Addresses
346 Additional parameter data Term Definition Parameter number. Packed Boolean (bit list). Real Real number. Type Parameter type. See Analog src, Binary src, List, PB, Real. Fieldbus addresses Refer to the User’s manual of the fieldbus adapter.
Page 351: Parameter Groups 1...9
Additional parameter data 347 Parameter groups 1…9 Name Type Range Unit FbEq32 01 Actual values 01.01 Motor speed used Real -30000.00…30000.00 100 = 1 rpm 01.02 Motor speed estimated Real -30000.00…30000.00 100 = 1 rpm 01.03 Motor speed % Real -1000.00…1000.00 100 = 1% 01.06...
Page 352 348 Additional parameter data Name Type Range Unit FbEq32 04 Warnings and faults 04.01 Tripping fault Data 0000h…FFFFh 1 = 1 04.02 Active fault 2 Data 0000h…FFFFh 1 = 1 04.03 Active fault 3 Data 0000h…FFFFh 1 = 1 04.06 Active warning 1 Data 0000h…FFFFh 1 = 1...
Page 353 Additional parameter data 349 Name Type Range Unit FbEq32 07.07 Loading package version Data 1 = 1 07.11 Cpu usage Real 0…100 1 = 1% 07.25 Customization package name Data 1 = 1 07.26 Customization package Data 1 = 1 version...
Page 354: Parameter Groups 10...99
350 Additional parameter data Parameter groups 10…99 Name Type Range Unit FbEq32 10 Standard DI, RO 10.02 DI delayed status 0000h…FFFFh 1 = 1 10.03 DI force selection 0000h…FFFFh 1 = 1 10.04 DI forced data 0000h…FFFFh 1 = 1 10.21 RO status 0000h…FFFFh 1 = 1...
Page 355 Additional parameter data 351 Name Type Range Unit FbEq32 12.15 AI1 unit selection List 2, 10 1 = 1 12.16 AI1 filter time Real 0.000…30.000 1000 = 1 s 12.17 AI1 min Real 0.000…20.000 mA or mA or V 1000 = 1 unit 0.000…10.000 V 12.18 AI1 max...
Page 356 352 Additional parameter data Name Type Range Unit FbEq32 13.28 AO2 source max Real -32768.0…32767.0 10 = 1 13.29 AO2 out at AO2 src min Real 0.000…22.000 1000 = 1 mA 13.30 AO2 out at AO2 src max Real 0.000…22.000 1000 = 1 mA 13.91 AO1 data storage Real...
Page 357 Additional parameter data 353 Name Type Range Unit FbEq32 20.02 Ext1 start trigger type List 0…1 1 = 1 20.03 Ext1 in1 source Binary 1 = 1 20.04 Ext1 in2 source Binary 1 = 1 20.05 Ext1 in3 source Binary 1 = 1 20.06 Ext2 commands...
Page 358 354 Additional parameter data Name Type Range Unit FbEq32 21.19 Scalar start mode List 0…4 1 = 1 21.21 DC hold frequency Real 0.00…1000.00 100 = 1 Hz 21.22 Start delay Real 0.00…60.00 100 = 1 s 21.23 Smooth start Real 0…2 1 = 1...
Page 359 Additional parameter data 355 Name Type Range Unit FbEq32 22.55 Critical speed 2 high Real -30000.00…30000.00 100 = 1 rpm 22.56 Critical speed 3 low Real -30000.00…30000.00 100 = 1 rpm 22.57 Critical speed 3 high Real -30000.00…30000.00 100 = 1 rpm 22.71 Motor potentiometer function List...
Page 360 356 Additional parameter data Name Type Range Unit FbEq32 25.02 Speed proportional gain Real 0.00…250.00 100 = 1 25.03 Speed integration time Real 0.00…1000.00 100 = 1 s 25.04 Speed derivation time Real 0.000…10.000 1000 = 1 s 25.05 Derivation filter time Real 0…10000 1 = 1 ms...
Page 361 Additional parameter data 357 Name Type Range Unit FbEq32 28.13 Ext1 frequency function List 0…5 1 = 1 28.15 Ext2 frequency ref1 Analog 1 = 1 28.16 Ext2 frequency ref2 Analog 1 = 1 28.17 Ext2 frequency function List 0…5 1 = 1 28.21 Constant frequency function...
Page 362 358 Additional parameter data Name Type Range Unit FbEq32 30.02 Torque limit status 0000h…FFFFh 1 = 1 30.11 Minimum speed Real -30000.00…30000.00 100 = 1 rpm 30.12 Maximum speed Real -30000.00…30000.00 100 = 1 rpm 30.13 Minimum frequency Real -500.00…500.00 100 = 1 Hz 30.14 Maximum frequency Real...
Page 363 Additional parameter data 359 Name Type Range Unit FbEq32 31.20 Earth fault List 0…2 1 = 1 31.21 Supply phase loss List 0…1 1 = 1 31.22 STO indication run/stop List 0…3 1 = 1 31.23 Wiring or earth fault List 0…1 1 = 1...
Page 364 360 Additional parameter data Name Type Range Unit FbEq32 32.30 Supervision 3 high Real -21474836.00… 100 = 1 21474836.00 32.31 Supervision 3 hysteresis Real 0.00…100000.00 100 = 1 32.35 Supervision 4 function List 0…6 1 = 1 32.36 Supervision 4 action List 0…3 1 = 1...
Page 365 Additional parameter data 361 Name Type Range Unit FbEq32 34.17 Timer 3 configuration 0000h…FFFFh 1 = 1 34.18 Timer 3 start time Time 00:00:00…23:59:59 1 = 1 s 34.19 Timer 3 duration Duration 00 00:00…07 00:00 1 = 1 min 34.20 Timer 4 configuration 0000h…FFFFh...
Page 366 362 Additional parameter data Name Type Range Unit FbEq32 34.77 Exception 3 length Real 0…60 1 = 1 d 34.78 Exception day 4 Date 01.01…31.12 1 = 1 d 34.79 Exception day 5 Date 01.01…31.12 1 = 1 d 34.80 Exception day 6 Date 01.01…31.12 1 = 1 d...
Page 367 Additional parameter data 363 Name Type Range Unit FbEq32 35.24 Temperature 2 AI source Analog 1 = 1 35.31 Safe motor temperature List 0…1 1 = 1 enable 35.50 Motor ambient temperature Real -60…100 °C or °C 1 = 1 ° -76 …...
Page 368 364 Additional parameter data Name Type Range Unit FbEq32 36.45 AL2 50 to 60% Real 0.00…100.00 100 = 1% 36.46 AL2 60 to 70% Real 0.00…100.00 100 = 1% 36.47 AL2 70 to 80% Real 0.00…100.00 100 = 1% 36.48 AL2 80 to 90% Real 0.00…100.00 100 = 1%...
Page 369 Additional parameter data 365 Name Type Range Unit FbEq32 40.03 Process PID setpoint actual Real -32768.00…32767.00 100 = 1 PID customer customer unit units 40.04 Process PID deviation actual Real -32768.00…32767.00 100 = 1 PID customer customer unit units 40.06 Process PID status word 0000h…FFFFh 1 = 1...
Page 370 366 Additional parameter data Name Type Range Unit FbEq32 40.38 Set 1 output freeze Binary 1 = 1 40.43 Set 1 sleep level Real 0.0…32767.0 10 = 1 40.44 Set 1 sleep delay Real 0.0…3600.0 10 = 1 s 40.45 Set 1 sleep boost time Real 0.0…3600.0 10 = 1 s...
Page 371 Additional parameter data 367 Name Type Range Unit FbEq32 41.22 Set 2 internal setpoint 2 Real -32768.00…32767.00 100 = 1 PID customer customer unit units 41.23 Set 2 internal setpoint 3 Real -32768.00…32767.00 100 = 1 PID customer customer unit units 41.26 Set 2 setpoint min...
Page 372 368 Additional parameter data Name Type Range Unit FbEq32 43.09 Brake resistor Pmax cont Real 0.00…10000.00 100 = 1 kW 43.10 Brake resistance Real 0.0…1000.0 10 = 1 ohm 43.11 Brake resistor fault limit Real 0…150 1 = 1% 43.12 Brake resistor warning limit Real 0…150 1 = 1%...
Page 373 Additional parameter data 369 Name Type Range Unit FbEq32 46.04 Power scaling Real 0.10…30000.00 kW or kW or hp 10 = 1 unit 0.10…40200.00 hp 46.05 Current scaling Real 0…30000 1 = 1 A 46.06 Speed ref zero scaling Real 0.00 …...
Page 374 370 Additional parameter data Name Type Range Unit FbEq32 50.02 FBA A comm loss func List 0…5 1 = 1 50.03 FBA A comm loss t out Real 0.3…6553.5 10 = 1 s 50.04 FBA A ref1 type List 0…5 1 = 1 50.05 FBA A ref2 type List...
Page 375 Additional parameter data 371 Name Type Range Unit FbEq32 53 FBA A data out 53.01 FBA A data out1 List 1 = 1 … … … … … 53.12 FBA A data out12 List 1 = 1 58 Embedded fieldbus 58.01 Protocol List...
Page 376 372 Additional parameter data Name Type Range Unit FbEq32 58.105 Data I/O 5 Analog 1 = 1 58.106 Data I/O 6 Analog 1 = 1 58.107 Data I/O 7 Analog 1 = 1 … … … … … 58.114 Data I/O 14 Analog 1 = 1 71 External PID1...
Page 377 Additional parameter data 373 Name Type Range Unit FbEq32 71.33 Integration time Real 0.0…9999.0 10 = 1 s 71.34 Derivation time Real 0.000…10.000 1000 = 1 s 71.35 Derivation filter time Real 0.0…10.0 10 = 1 s 71.36 Output min Real -32768.0…32767.0 10 = 1...
Page 378 374 Additional parameter data Name Type Range Unit FbEq32 76.73 Autochange level Real 0.0…300.0 10 = 1% 76.74 Autochange auxiliary PFC List 0…1 1 = 1 76.81 PFC interlock 1 List 0…10 1 = 1 76.82 PFC interlock 2 List 0…10 1 = 1 76.83 PFC interlock 3...
Page 379 Additional parameter data 375 Name Type Range Unit FbEq32 97 Motor control 97.01 Switching frequency reference List 4, 8, 12 1 = 1 kHz 97.02 Minimum switching frequency List 2, 4, 8, 12 1 = 1 kHz 97.03 Slip gain Real 0…200 1 = 1%...
Page 380 376 Additional parameter data Name Type Range Unit FbEq32 99.07 Motor nominal voltage Real 0.0…800.0 10 = 1 V 99.08 Motor nominal frequency Real 0.0 … 500.0 10 = 1 Hz 99.09 Motor nominal speed Real 0 … 30000 1 = 1 rpm 99.10 Motor nominal power Real 0.00…10000.00 kW or...
Page 381: What This Chapter Contains
The causes of most warnings and faults can be identified and corrected using the information in this chapter. If not, contact an ABB service representative. If you have a possibility to use the Drive composer PC tool, send the Support package created by the Drive composer to the ABB service representative.
Page 382: Pure Events
378 Fault tracing Faults latch inside the drive and cause the drive to trip, and the motor stops. After the cause of a fault has been removed, the fault can be reset from a selectable source (Menu - Primary settings - Advanced functions - Reset faults manually (Reset faults manually from:) on the panel;...
Page 383: Viewing Warning/Fault Information
The code can be read with a mobile device containing the ABB service application, which then sends the data to ABB for analysis. For more information on the application, contact your local ABB service representative.
Page 384: Warning Messages
Checking the insulation of the assembly in the Hardware manual of the drive. If an earth fault is found, fix or change the motor cable and/or motor. If no earth fault can be detected, contact your local ABB representative.
Page 385 Check the supply voltage. A3AA DC not charged The voltage of the intermediate If the problem persists, contact your local DC circuit has not yet risen to ABB representative. operating level. A490 Incorrect temperature Sensor type mismatch Check the settings of temperature source...
Page 386 (page 245). Check the value of parameter 95.04 Control board supply. A5EA Measurement circuit Problem with internal Contact your local ABB representative. temperature temperature measurement of the drive. A5EB PU board powerfail Power unit power supply Contact your local ABB representative.
Page 387 Code Warning / Aux. code Cause What to do (hex) A5ED Measurement circuit Measurement circuit fault. Contact your local ABB representative. A5EE Measurement circuit Measurement circuit fault. Contact your local ABB representative. A5EF PU state feedback State feedback from output Contact your local ABB representative.
Page 388 384 Fault tracing Code Warning / Aux. code Cause What to do (hex) A6E5 AI parametrization The current/voltage hardware Check the event log for an auxiliary code. setting of an analog input does The code identifies the analog input not correspond to parameter whose settings are in conflict.
Page 389 Fault tracing 385 Code Warning / Aux. code Cause What to do (hex) A7C1 FBA A communication Cyclical communication Check status of fieldbus communication. between drive and fieldbus See user documentation of fieldbus Programmable warning: adapter module A or between interface.
Page 390 386 Fault tracing Code Warning / Aux. code Cause What to do (hex) A8B1 Signal supervision 2 Warning generated by the Check the source of the warning signal supervision function 2. (parameter 32.17 Supervision 2 signal). (Editable message text) Programmable warning: 32.16 Supervision 2 action A8B2 Signal supervision 3...
Page 391 Fault tracing 387 Code Warning / Aux. code Cause What to do (hex) A983 External warning 3 Fault in external device 3. Check the external device. (Editable message text) Check setting of parameter 31.05 Programmable warning: External event 3 source. 31.05 External event 3 source 31.06 External event 3...
Page 392 388 Fault tracing Code Warning / Aux. code Cause What to do (hex) AFED Enable to rotate Signal to rotate has not been Switch enable to rotate signal on (eg. in received within a fixed time digital inputs). delay of 120 s. Check the setting of (and source selected by) parameter 20.22 Enable to...
Page 393: Fault Messages
(select Current measurement difference between output calibration at parameter 99.13). If the phase U2 and W2 current fault persists, contact your local ABB measurement is too great (the representative. values are updated during current calibration). 2310 Overcurrent Output current has exceeded Check motor load.
Page 394 Try running the motor in scalar control mode if allowed. (See parameter 99.04 Motor control mode.) If no earth fault can be detected, contact your local ABB representative. 2340 Short circuit Short-circuit in motor cable(s) Check motor and motor cable for cabling or motor errors.
Page 395 Fault tracing 391 Code Fault / Aux. code Cause What to do (hex) 4110 Control board Control board temperature is Check proper cooling of the drive. temperature too high. Check the auxiliary cooling fan. 4210 IGBT overtemperature Estimated drive IGBT Check ambient conditions.
Page 396 0001 Auxiliary fan 1 broken. 0002 Auxiliary fan 2 broken. 5090 STO hardware failure STO hardware diagnostics has Contact your local ABB representative for detected hardware failure. hardware replacement. 5091 Safe torque off Safe torque off function is Check safety circuit connections. For active, ie.
Page 397 Code Fault / Aux. code Cause What to do (hex) 5691 Measurement circuit Measurement circuit fault. Contact your local ABB representative. 5692 PU board powerfail Power unit power supply Contact your local ABB representative. failure. 5693 Measurement circuit Measurement circuit fault.
Page 398 Fault reserved for the EFB Check the documentation of the protocol. protocol application. 6882 Text 32-bit table Internal fault. Reset the fault. Contact your local ABB overflow representative if the fault persists. 6885 Text file overflow Internal fault. Reset the fault. Contact your local ABB representative if the fault persists.
Page 399 Fault tracing 395 Code Fault / Aux. code Cause What to do (hex) 7192 BC IGBT excess Brake chopper IGBT Let chopper cool down. temperature temperature has exceeded Check for excessive ambient internal fault limit. temperature. Check for cooling fan failure. Check for obstructions in the air flow.
Page 400 396 Fault tracing Code Fault / Aux. code Cause What to do (hex) 80B0 Signal supervision 1 Fault generated by the signal Check the source of the fault (parameter supervision function 1. 32.07 Supervision 1 signal). (Editable message text) Programmable fault: 32.06 Supervision 1 action 80B1 Signal supervision 2...
Page 401 Limits. Make sure that the maximum torque limit in force is greater than 100%. 0004 Current measurement Contact your local ABB representative. calibration did not finish within reasonable time 0005…0008 Internal error. Contact your local ABB representative. 0009 (Asynchronous motors only) Contact your local ABB representative.
Page 402 Code Fault / Aux. code Cause What to do (hex) 000A (Asynchronous motors only) Contact your local ABB representative. Deceleration did not finish within reasonable time. 000B (Asynchronous motors only) Contact your local ABB representative. Speed dropped to zero during ID run.
Page 403: What This Chapter Contains
Fieldbus control through the embedded fieldbus interface (EFB) 399 Fieldbus control through the embedded fieldbus interface (EFB) What this chapter contains The chapter describes how the drive can be controlled by external devices over a communication network (fieldbus) using the embedded fieldbus interface. System overview The drive can be connected to an external control system through a communication link using either a fieldbus adapter or the embedded fieldbus interface.
Page 404: Connecting The Fieldbus To The Drive
400 Fieldbus control through the embedded fieldbus interface (EFB) Fieldbus controller Termination ON Fieldbus Data flow Control Word (CW) References Process I/O (cyclic) Status Word (SW) Actual values Parameter R/W Service messages (acyclic) requests/responses Termination OFF Termination OFF Termination ON Bias OFF Bias OFF Bias ON...
Page 405: Setting Up The Embedded Fieldbus Interface
58.17 Transmit delay 0 ms (default) Defines a response delay for the drive. 58.25 Control profile ABB Drives Selects the control profile used by the drive. (default) See section Basics of the embedded fieldbus interface (page 404). 58.26...
Page 406: Setting The Drive Control Parameters
402 Fieldbus control through the embedded fieldbus interface (EFB) Setting for Parameter Function/Information fieldbus control 58.31 EFB act1 Other Defines the source of actual values 1 and 2 transparent when the 58.26 EFB ref1 type (58.27 EFB 58.32 source ref2 type) is set to Transparent.
Page 407 Fieldbus control through the embedded fieldbus interface (EFB) 403 Setting for Parameter Function/Information fieldbus control 20.06 Ext2 Embedded fieldbus Selects fieldbus as the source for the start commands and stop commands when EXT2 is selected as the active control location. SPEED REFERENCE SELECTION 22.11 Ext1 speed ref1 EFB ref1 Selects a reference received through the...
Page 408: Basics Of The Embedded Fieldbus Interface
404 Fieldbus control through the embedded fieldbus interface (EFB) Basics of the embedded fieldbus interface The cyclic communication between a fieldbus system and the drive consists of 16-bit data words or 32-bit data words (with a transparent control profile). The diagram below illustrates the operation of the embedded fieldbus interface. The signals transferred in the cyclic communication are explained further below the diagram.
Page 409: Control Word And Status Word
Fieldbus control through the embedded fieldbus interface (EFB) 405  Control word and Status word The Control Word (CW) is a 16-bit or 32-bit packed boolean word. It is the principal means of controlling the drive from a fieldbus system. The CW is sent by the fieldbus controller to the drive.
Page 410 406 Fieldbus control through the embedded fieldbus interface (EFB) Modern Modbus master devices typically provide a means to access the full range of 65536 Modbus holding registers. One of these methods is to use 6-digit decimal addresses from 400001 to 465536. This manual uses 6-digit decimal addressing to represent Modbus holding register addresses.
Page 411: About The Control Profiles
• Profile. For the ABB Drives profile, the embedded fieldbus interface of the drive converts the fieldbus data to and from the native data used in the drive. The DCU Profile involves no data conversion or scaling. The figure below illustrates the effect of the profile selection.
Page 412: Control Word
 Control Word for the ABB Drives profile The table below shows the contents of the fieldbus Control Word for the ABB Drives control profile. The embedded fieldbus interface converts this word to the form in which it is used in the drive. The upper case boldface text refers to the states shown State transition diagram for the ABB Drives profile on page 415.
Page 413: Control Word For The Dcu Profile
Fieldbus control through the embedded fieldbus interface (EFB) 409 Name Value STATE/Description JOGGING_1 Request running at Jogging 1 speed. Note: This bit is effective only if the fieldbus interface is set as the source for this signal by drive parameters. Continue normal operation.
Page 414 410 Fieldbus control through the embedded fieldbus interface (EFB) Name Value State/Description REVERSE Reverse direction of motor rotation. See in the table below how this bit and sign of the reference effect the direction of the motor direction. Sign of the reference Positive (+) Negative (-) Bit REVERSE = 0...
Page 415 Fieldbus control through the embedded fieldbus interface (EFB) 411 Name Value State/Description REQ_LOCAL_LO Drive does not switch to local control mode (see parameter 19.17 Local control disable). Drive can switch between local and remote control modes. TORQ_LIM_PAIR Select torque limit set 2 (Minimum torque 2 / Maximum torque 2) when parameter 30.18 Torq lim sel is set to...
Page 416: Status Word
 Status Word for the ABB Drives profile The table below shows the fieldbus Status Word for the ABB Drives control profile. The embedded fieldbus interface converts the drive Status Word into this form for the fieldbus. The upper case boldface text refers to the states shown in...
Page 417: Status Word For The Dcu Profile
Fieldbus control through the embedded fieldbus interface (EFB) 413  Status Word for the DCU Profile The embedded fieldbus interface writes the drive Status Word bits 0 to 15 to the fieldbus Status Word as is. Bits 16 to 32 of the drive Status Word are not in use. Name Value State/Description...
Page 418 414 Fieldbus control through the embedded fieldbus interface (EFB) Name Value State/Description ALARM Warning/Alarm is active. No warning/alarm. Reserved Reserved for Not yet implemented. DIRECTION_LO Reserved Reserved Reserved USER_0 Status bits that can be combined with drive logic for application-specific functionality. USER_1 USER_2 USER_3...
Page 419: State Transition Diagrams
The diagram below shows the state transitions in the drive when the drive is using the ABB Drives profile and the drive is configured to follow the commands of the control word from the embedded fieldbus interface. The upper case texts refer to the states which are used in the tables representing the fieldbus Control and Status words.
Page 420 416 Fieldbus control through the embedded fieldbus interface (EFB) SWITCH-ON ABB Drives profile MAINS OFF INHIBITED (SW Bit6=1) Power ON (CW Bit0=0) NOT READY TO CW = Control Word SWITCH ON (SW Bit0=0) A B C D SW = Status Word...
Page 421: References
 References for the ABB Drives profile and DCU Profile The ABB Drives profile supports the use of two references, EFB reference 1 and EFB reference 2. The references are 16-bit words each containing a sign bit and a 15-bit integer.
Page 422: Actual Values
 Actual values for the ABB Drives profile and DCU Profile The ABB Drives profile supports the use of two fieldbus actual values, ACT1 and ACT2. The actual values are 16-bit words each containing a sign bit and a 15-bit integer.
Page 423: Modbus Holding Register Addresses
DCU Profile The table below shows the default Modbus holding register addresses for the drive data with the ABB Drives profile. This profile provides a converted 16-bit access to the drive data. Note: Only the 16 least significant bits of the drive’s 32-bit Control and Status Words can be accessed.
Page 424: Modbus Function Codes
420 Fieldbus control through the embedded fieldbus interface (EFB) Modbus function codes The table below shows the Modbus function codes supported by the embedded fieldbus interface. Code Function name Description Read Coils Reads the 0/1 status of coils (0X references). Read Discrete Inputs Reads the 0/1 status of discrete inputs (1X references).
Page 425: Exception Codes
• 02h: Major Minor Revision (combination of contents of parameters 07.05 Firmware version 58.02 Protocol ID). • 03h: Vendor URL (“www.abb.com”) • 04h: Product name: (“ACS580”). Exception codes The table below shows the Modbus exception codes supported by the embedded fieldbus interface. Code Name Description...
Page 426: Coils (0Xxxx Reference Set)
Coils are 1-bit read/write values. Control Word bits are exposed with this data type. The table below summarizes the Modbus coils (0xxxx reference set). Note that the references are 1-based index which match the address transmitted on the wire. Reference ABB Drives profile DCU Profile 000001...
Page 427: Reference Abb Drives Profile
Fieldbus control through the embedded fieldbus interface (EFB) 423 Reference ABB Drives profile DCU Profile 000033 Control for relay output RO1 Control for relay output RO1 (parameter 10.99 RO/DIO control (parameter 10.99 RO/DIO control word, bit 0) word, bit 0)
Page 428: Discrete Inputs (1Xxxx Reference Set)
Discrete inputs are 1-bit read-only values. Status Word bits are exposed with this data type. The table below summarizes the Modbus discrete inputs (1xxxx reference set). Note that the references are 1-based index which match the address transmitted on the wire. Reference ABB Drives profile DCU Profile 100001 RDY_ON...
Page 429 Fieldbus control through the embedded fieldbus interface (EFB) 425 Reference ABB Drives profile DCU Profile 100033 Delayed status of digital input Delayed status of digital input DI1 (parameter 10.02 DI DI1 (parameter 10.02 DI delayed status, bit 0) delayed status, bit 0)
Page 430: Error Code Registers (Holding Registers 400090...400100)
426 Fieldbus control through the embedded fieldbus interface (EFB) Error code registers (holding registers 400090…400100) These registers contain information about the last query. The error register is cleared when a query has finished successfully. Reference Name Description 400090 Reset Error Registers 1 = Reset internal error registers (91…95).
Page 431: What This Chapter Contains
Fieldbus control through a fieldbus adapter 427 Fieldbus control through a fieldbus adapter What this chapter contains This chapter describes how the drive can be controlled by external devices over a communication network (fieldbus) through an optional fieldbus adapter module. The fieldbus control interface of the drive is described first, followed by a configuration example.
Page 432 428 Fieldbus control through a fieldbus adapter Note: The text and examples in this chapter describe the configuration of one fieldbus adapter (FBA A) by parameters 50.01…50.18 and parameter groups 51 FBA A settings…53 FBA A data out. Drive Fieldbus controller Fieldbus Other...
Page 433: Basics Of The Fieldbus Control Interface
Fieldbus control through a fieldbus adapter 429 Basics of the fieldbus control interface The cyclic communication between a fieldbus system and the drive consists of 16- or 32-bit input and output data words. The drive is able to support a maximum of 12 data words (16 bits) in each direction.
Page 434: Control Word And Status Word
430 Fieldbus control through a fieldbus adapter  Control word and Status word The Control word is the principal means for controlling the drive from a fieldbus system. It is sent by the fieldbus master station to the drive through the adapter module.
Page 435: References
(indicating reversed direction of rotation) is formed by calculating the two’s complement from the corresponding positive reference. ABB drives can receive control information from multiple sources including analog and digital inputs, the drive control panel and a fieldbus adapter module. In order to have the drive controlled through the fieldbus, the module must be defined as the source for control information such as reference.
Page 436: Actual Values
432 Fieldbus control through a fieldbus adapter  Actual values Actual values are 16-bit words containing information on the operation of the drive. The types of the monitored signals are selected by parameters 50.07 FBA A actual 1 type 50.08 FBA A actual 2 type.
Page 437: Off1_Control
Fieldbus control through a fieldbus adapter 433  Contents of the fieldbus Control word The upper case boldface text refers to the states shown in the state diagram (page 436). Name Value STATE/Description Off1 control Proceed to READY TO OPERATE. Stop along currently active deceleration ramp.
Page 438 434 Fieldbus control through a fieldbus adapter Name Value STATE/Description User bit 0 User bit 1 User bit 2 User bit 3...
Page 439: Contents Of The Fieldbus Status Word
Fieldbus control through a fieldbus adapter 435  Contents of the fieldbus Status word The upper case boldface text refers to the states shown in the state diagram (page 436). Name Value STATE/Description Ready to switch READY TO SWITCH ON. NOT READY TO SWITCH ON.
Page 440: The State Diagram
436 Fieldbus control through a fieldbus adapter  The state diagram SWITCH-ON from any state MAINS OFF INHIBITED SW b6=1 Fault Power ON CW b0=0 FAULT NOT READY TO SW b3=1 SWITCH ON SW b0=0 A B C D CW b7=1 CW=xxxx x1xx xxxx x110 CW b3=0 READY TO...
Page 441: Setting Up The Drive For Fieldbus Control
Fieldbus control through a fieldbus adapter 437 Setting up the drive for fieldbus control 1. Install the fieldbus adapter module mechanically and electrically according to the instructions given in the User’s manual of the module. 2. Power up the drive. 3.
Page 442: Parameter Setting Example: Fpba (Profibus Dp)
438 Fieldbus control through a fieldbus adapter  Parameter setting example: FPBA (PROFIBUS DP) This example shows how to configure a basic speed control application that uses the PROFIdrive communication profile with PPO Type 2. The start/stop commands and reference are according to the PROFIdrive profile, speed control mode. The reference values sent over the fieldbus have to be scaled within the drive so they have the desired effect.
Page 443 Fieldbus control through a fieldbus adapter 439 Drive parameter Setting for ACX580 Description drives 53.05 FBA data out5 23.13 Deceleration time 1 51.27 FBA A par refresh Configure Validates the configuration parameter settings. 19.12 Ext1 control mode Speed Selects speed control as the control mode 1 for external control location EXT1.
Page 444 440 Fieldbus control through a fieldbus adapter...
Page 445: Contents Of This Chapter
Control chain diagrams 441 Control chain diagrams Contents of this chapter The chapter presents the reference chains of the drive. The control chain diagrams can be used to trace how parameters interact and where parameters have an effect within the drive parameter system. For a more general diagram, see section Operating modes of the drive (page 89).
Page 446: Frequency Reference Selection
442 Control chain diagrams Frequency reference selection...
Page 447: Frequency Reference Modification
Control chain diagrams 443 Frequency reference modification > > >...
Page 448: Speed Reference Source Selection I
444 Control chain diagrams Speed reference source selection I > > > > > > >...
Page 449: Speed Reference Source Selection Ii
Control chain diagrams 445 Speed reference source selection II...
Page 450: Speed Reference Ramping And Shaping
446 Control chain diagrams Speed reference ramping and shaping >...
Page 451: Speed Error Calculation
Control chain diagrams 447 Speed error calculation...
Page 452: Speed Controller
448 Control chain diagrams Speed controller...
Page 453: Torque Reference Source Selection And Modification
Control chain diagrams 449 Torque reference source selection and modification > > >...
Page 454: Reference Selection For Torque Controller
450 Control chain diagrams Reference selection for torque controller > > > > >...
Page 455: Torque Limitation
Control chain diagrams 451 Torque limitation...
Page 456: Process Pid Setpoint And Feedback Source Selection
452 Control chain diagrams Process PID setpoint and feedback source selection...
Page 457: Process Pid Controller
Control chain diagrams 453 Process PID controller...
Page 458: External Pid Setpoint And Feedback Source Selection
454 Control chain diagrams External PID setpoint and feedback source selection...
Page 459: External Pid Controller
Control chain diagrams 455 External PID controller...
Page 460: Direction Lock
456 Control chain diagrams Direction lock...
Page 462 3AXD0000016097 Rev D (EN) 2016-09-02...

ABB ACS580 Firmware Manual

Table of Contents

Parameters

Start-Up, Control with I/O and

Fault Tracing

Control Panel

5. Control Macros

6. Program Features

Parameters 149

Quick Links

Chapters

Related Manuals for ABB ACS580

Summary of Contents for ABB ACS580