ABB ACS850 Firmware Manual

ABB ACS850 Firmware Manual

Standard control program
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Firmware Manual
ACS850 Standard Control Program

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Summary of Contents for ABB ACS850

  • Page 1 ACS850 Firmware Manual ACS850 Standard Control Program...
  • Page 3 Firmware Manual ACS850 Standard Control Program Table of contents Start-up 3AUA0000045497 Rev B © 2009 ABB Oy. All Rights Reserved. EFFECTIVE: 16.1.2009...
  • Page 5: Table Of Contents

    Table of contents 5 Table of contents 1. About the manual What this chapter contains ........... . 9 Compatibility .
  • Page 6 6 Table of contents Programmable digital inputs and outputs ........42 Programmable relay outputs .
  • Page 7 Table of contents 7 11 Start/stop mode ............85 12 Operating mode .
  • Page 8 Providing feedback on ABB Drives manuals ........
  • Page 9: About The Manual

    The chapter describes the contents of the manual. It also contains information on the compatibility, safety and intended audience. Compatibility The manual is compatible with ACS850 Standard Control program. Safety instructions Follow all safety instructions delivered with the drive. • Read the complete safety instructions before you install, commission, or use the drive.
  • Page 10: Contents

    Control locations and operating modes describes the control locations and operation modes of the drive. • Program features contains descriptions of the features of the ACS850 Standard Control Program. • Application macros contains a short description of each macro together with a connection diagram.
  • Page 11: Start-Up

    • externally via I/O connections or fieldbus interface. The start-up procedure presented uses the control panel. For detailed instructions for use of the panel, see Control Panel for ACS850 and ACSM1 User’s Guide (3AUA0000020131 [English]). For instructions on how to use DriveStudio, see DriveStudio User Manual (3AFE68749026 [English]).
  • Page 12: Start-Up Procedure

    12 Start-up • setting up the motor overtemperature protection • tuning the speed controller • setting up the fieldbus control. If an alarm or a fault is generated during the start-up, see chapter Fault tracing for the possible causes and remedies. If problems continue, disconnect the main power and wait 5 minutes for the intermediate circuit capacitors to discharge and check the drive and motor connections.
  • Page 13 Start-up 13 Entering basic data To adjust drive parameters using the control panel, press MENU (right-hand side multifunction button). Highlight PARAMETERS on the list and press ENTER. • Use the up and down arrow buttons to browse the list of parameter groups.
  • Page 14 Enter the motor data from the motor nameplate. Note: Set the motor data to exactly the same value as Asynchronous motor nameplate example: on the motor nameplate. ABB Motors For example, if the motor nominal speed is 1470 rpm motor M2AA 200 MLA 4...
  • Page 15 Start-up 15 • motor nominal voltage 99.07 Mot nom voltage Allowed range: 1/6 × U … 2 × U of the drive. (U refers to the highest voltage in each nominal voltage range). With permanent magnet motors: The nominal voltage is the BackEMF voltage (at motor nominal speed).
  • Page 16 16 Start-up Multimotor drives This section applies only to drive systems in which multiple motors are connected to the drive. Check that the motors have the same relative slip (only for asynchronous motors), nominal voltage and number of poles. If the manufacturer motor data is insufficient, use the following formulas to calculate the slip and the number of poles: ⋅...
  • Page 17 Start-up 17 Check the direction of rotation of the motor before starting When drive output the ID run. During the run (Normal or Reduced), the motor phases U2, V2 and W2 will rotate in the forward direction. are connected to the corresponding motor terminals: forward...
  • Page 18 18 Start-up AUTOPHASING can only be selected after the Normal/ Reduced/Standstill ID run has been performed once. Autophasing is used when an absolute encoder has been added/changed to a permanent magnet motor, but there is no need to perform the Normal/Reduced/Standstill ID run again.
  • Page 19 Start-up 19 Speed measurement with encoder/resolver An encoder/resolver feedback can be used for more accurate motor control. Follow these instructions when encoder/resolver interface module FEN-xx is installed in drive option Slot 1 or 2. Note: Two encoder interface modules of the same type are not allowed. Select the used encoder/resolver.
  • Page 20 20 Start-up If the direction of rotation is selected as forward, check 01.08 Encoder1 speed that the actual speed (01.08 Encoder1 speed 01.10 01.10 Encoder2 speed Encoder2 speed) is positive: • If the actual direction of the rotation is forward and the actual speed negative, the phasing of the pulse encoder wires is reversed.
  • Page 21 Start-up 21 Safe Torque Off The Safe Torque Off function disables the control voltage of the power semiconductors of the drive output stage, thus preventing the inverter from generating the voltage required to rotate the motor. For Safe Torque Off wiring, see the appropriate hardware manual. If there is a Safe Torque Off circuit in use, check that the circuit functions.
  • Page 22 22 Start-up Limits Set the operation limits according to the process 20.01…20.07 requirements. Note: If load torque is suddenly lost when the drive is operating in torque control mode, the drive will rush to the defined negative or positive maximum speed. For safe operation, ensure the set limits are suitable for your application.
  • Page 23: How To Control The Drive Through The I/O Interface

    Start-up 23 How to control the drive through the I/O interface The table below instructs how to operate the drive through the digital and analogue inputs, when the default parameter settings are valid. Preliminary settings Ensure the control connections are wired according to the connection diagram given in chapter Application macros.
  • Page 24 24 Start-up...
  • Page 25: Control Locations And Operating Modes

    Control locations and operating modes 25 Control locations and operating modes What this chapter contains This chapter describes the control locations and operating modes of the drive.
  • Page 26: Local Control Vs. External Control

    Local control vs. external control The drive has two main control locations: external and local. The control location is selected with the LOC/REM key on the control panel or with the PC tool (Take/ Release button). ACS850 2) 3) External control 1) 3)
  • Page 27: External Control

    Control locations and operating modes 27 External control When the drive is in external control, control commands are given through the fieldbus interface (via an optional fieldbus adapter module), the I/O terminals (digital and analogue inputs), optional I/O extension modules or the drive-to-drive link. External references are given through the fieldbus interface, analogue inputs, drive to drive link and encoder inputs.
  • Page 28 28 Control locations and operating modes...
  • Page 29: Program Features

    Program features 29 Program features What this chapter contains This chapter describes the features of the control program.
  • Page 30: Application Macros

    30 Program features Application macros See chapter Application macros (page 51). Autophasing Autophasing is an automatic measurement routine to determine the angular position of the magnetic flux of a permanent magnet synchronous motor. The motor control requires the absolute position of the rotor flux in order to control motor torque accurately.
  • Page 31: Constant Speeds

    Note: The user is responsible for installing the emergency stop devices and all the additional devices needed for the emergency stop to fulfil the required emergency stop category classes. For more information, contact your local ABB representative. The emergency stop signal is to be connected to the digital input which is selected as the source for the emergency stop activation (par.
  • Page 32: Jogging

    32 Program features • TTL Encoder Interface FEN-01: two TTL inputs, TTL output (for encoder emulation and echo) and two digital inputs for position latching • Absolute Encoder Interface FEN-11: absolute encoder input, TTL input, TTL output (for encoder emulation and echo) and two digital inputs for position latching •...
  • Page 33 Program features 33 Speed Jogging example Time 12 13 14 Start Phase Description enable Drive accelerates to the jogging speed along the acceleration ramp of the jogging function. Drive runs at the jogging speed. Drive decelerates to zero speed along the deceleration ramp of the jogging function.
  • Page 34: Load Analyzer

    34 Program features Note: The ramp shape time is set to zero during jogging. Load analyzer Peak value logger The user can select a signal to be monitored by the peak value logger. The logger records the peak value of the signal along with the time the peak occurred, as well as motor current, DC voltage and motor speed at the time of the peak.
  • Page 35: Maintenance Counters

    Program features 35 Maintenance counters The program has six different maintenance counters that can be configured to generate an alarm when the counter reaches a pre-defined limit. The counter can be set to monitor any parameter. This feature is especially useful as a service reminder. There are three types of counters: •...
  • Page 36 36 Program features Settings Parameter group 42 Mech brake ctrl (page 169). BSM = Brake State Machine From any state * Depending on setting of parameter 42.12 Brake fault func 0/0/1/1 STOPPED Fault/Alarm* 0/1/1/1 BRAKE NOT CLOSED START Fault/Alarm* OPEN 1/1/1/1 BRAKE START TORQUE BRAKE...
  • Page 37 Program features 37 Starting torque required at brake release is reached (42.08 Brake open torq) AND brake hold is not active (42.11 Brake hold open). Note: With scalar control, the defined starting torque has no effect. Brake is open (acknowledgement source selected by par. 42.02 Brake acknowl is 1) AND the brake open delay has elapsed...
  • Page 38 38 Program features Operation time scheme The simplified time scheme below illustrates the operation of the brake control function. Start cmd Ramp input Modulating Ref_Running Brake open Ramp output Torque ref Time Start torque at brake release (parameter 42.08 Brake open torq) Stored torque value at brake close (signal 03.15 Brake torq...
  • Page 39 Program features 39 standards. Thus, the personnel safety of the complete machinery must not be based on a specific frequency converter feature (such as the brake control function), but it has to be implemented as defined in the application specific regulations. The brake on/off is controlled via signal 03.16 Brake command.
  • Page 40: Process Pid Control

    40 Program features Process PID control There is a built-in PID controller in the drive. The controller can be used to control process variables such as pressure, flow or fluid level. In process PID control, a process reference (setpoint) is connected to the drive instead of a speed reference.
  • Page 41: Programmable Analog Inputs

    Program features 41 when the pressure falls under the predefined minimum level and the wake-up delay has passed. Motor Speed = Sleep delay (27.24) = Wake-up delay (27.26) t<t Sleep level (27.23) SLEEP MODE Time STOP START Actual value Non-inverted (source of 27.23 = 0) Wake-up level...
  • Page 42: Programmable Analog Outputs

    42 Program features Settings Parameter group 13 Analogue inputs (page 89). Programmable analog outputs The drive has one current and one voltage analog output. Each output can be filtered, inverted and scaled. The number of analog outputs can be increased by using FIO-xx I/O extensions.
  • Page 43: Motor Phase Loss Detection (Parameter 30.04)

    Program features 43 Motor phase loss detection (parameter 30.04) The parameter selects how the drive reacts whenever a motor phase loss is detected. Earth fault detection (parameter 30.05) The earth fault detection function is based on sum current measurement. Note that •...
  • Page 44: Ir Compensation For A Scalar Controlled Drive

    44 Program features • If the nominal current of the motor is less than 1/6 of the nominal output current of the drive • If the drive is used without a motor connected (for example, for test purposes) • If the drive runs a medium-voltage motor through a step-up transformer. In scalar control, some standard features are not available.
  • Page 45 Program features 45 The figure below shows speed responses at a speed reference step (typically 1…20%). A: Undercompensated B: Normally tuned (autotuning) C: Normally tuned (manually). Better dynamic performance than with B D: Overcompensated speed controller The figure below is a simplified block diagram of the speed controller. The controller output is the reference for the torque controller.
  • Page 46: Thermal Motor Protection

    46 Program features Settings Parameter group 23 Speed ctrl (page 128). Thermal motor protection The motor can be protected against overheating by • the motor thermal protection model • measuring the motor temperature with PTC, KTY84 or Pt100 sensors. This will result in a more accurate motor model.
  • Page 47 Program features 47 The figure below shows typical PTC sensor resistance values as a function of the motor operating temperature. 4000 1330 Temperature PTC resistance Normal 0…1.5 kohm Excessive > 4 kohm The figure below shows typical KTY84 sensor resistance values as a function of the motor operating temperature.
  • Page 48: Settings

    48 Program features WARNING! As the thermistor input on the JCU Control Unit is not insulated according to IEC 60664, the connection of the motor temperature sensor requires double or reinforced insulation between motor live parts and the sensor. If the assembly does not fulfil the requirement, - the I/O board terminals must be protected against contact and must not be connected to other equipment - the temperature sensor must be isolated from the I/O terminals.
  • Page 49 Program features 49 Each time period can be assigned to multiple timers; likewise, a timer can be controlled by multiple time periods. The figure below presents how different time periods are active in daily and weekly modes. Time period 1: Start time 00:00:00; Stop time 00:00:00 or 24:00:00; Start on Tuesday; Stop day Sunday Time period 2: Start time 03:00:00;...
  • Page 50: User Load Curve

    50 Program features Settings Parameter group 36 Timed functions (page 162). User load curve The drive output can be limited by defining a user load curve. In practice, the user load curve consists of an overload and an underload curve, even though neither is compulsory.
  • Page 51: Application Macros

    Application macros 51 Application macros What this chapter contains This chapter describes the intended use, operation and default control connections of the application macros. More information on the connectivity of the JCU control unit is given in the Hardware Manual of the drive. General Application macros are pre-defined parameter sets.
  • Page 52: Factory Macro

    52 Application macros Factory macro The Factory macro is suited to relatively straightforward speed control applications such as conveyors, pumps and fans, and test benches. In external control, the control location is EXT1. The drive is speed-controlled; the reference signal is connected to analog input AI1. The sign of the reference determines the running direction.
  • Page 53: Default Control Connections For The Factory Macro

    Application macros 53 Default control connections for the Factory macro +24VI External power input 24 V DC, 1.6 A Relay output: Ready +24 V DC +24VD Digital I/O ground DGND Digital input 1: Stop/Start Digital input 2 +24 V DC +24VD Digital I/O ground DGND...
  • Page 54: Hand/Auto Macro

    54 Application macros Hand/Auto macro The Hand/Auto macro is suited for speed control applications where two external control devices are used. The drive is speed-controlled from the external control locations EXT1 and EXT2. The selection between the control locations is done through digital input DI3. The start/stop signal for EXT1 is connected to DI1 while running direction is determined by DI2.
  • Page 55: Default Control Connections For The Hand/Auto Macro

    Application macros 55 Default control connections for the Hand/Auto macro +24VI External power input 24 V DC, 1.6 A Relay output: Ready +24 V DC +24VD Digital I/O ground DGND Digital input 1: EXT1 Stop/Start Digital input 2: EXT1 Direction +24 V DC +24VD Digital I/O ground...
  • Page 56: Pid Control Macro

    56 Application macros PID control macro The PID control macro is suitable for process control applications, for example closed-loop pressure, level or flow control systems such as • pressure boost pumps of municipal water supply systems • level-controlling pumps of water reservoirs •...
  • Page 57: Default Control Connections For The Pid Control Macro

    Application macros 57 Default control connections for the PID control macro +24VI External power input 24 V DC, 1.6 A Relay output +24 V DC* +24VD Digital I/O ground DGND Digital input 1: Stop/Start Digital input 2 +24 V DC* +24VD Digital I/O ground DGND...
  • Page 58: Torque Control Macro

    58 Application macros Torque control macro This macro is used in applications in which torque control of the motor is required. Torque reference is given through analog input AI2, typically as a current signal in the range of 0…20 mA (corresponding to 0…100% of rated motor torque). The start/stop signal is connected to digital input DI1, direction signal to DI2.
  • Page 59: Default Control Connections For The Torque Control Macro

    Application macros 59 Default control connections for the Torque control macro +24VI External power input 24 V DC, 1.6 A Relay output: Ready +24 V DC +24VD Digital I/O ground DGND Digital input 1: Stop/Start Digital input 2: Direction +24 V DC +24VD Digital I/O ground DGND...
  • Page 60: Sequential Control Macro

    60 Application macros Sequential control macro The Sequential control macro is suited for speed control applications in which speed reference, multiple constant speeds, and two acceleration and deceleration ramps can be used. The macro offers seven preset constant speeds which can be activated by digital inputs DI4…DI6 (see parameter 26.01 Const speed func).
  • Page 61 Application macros 61 Default parameter settings for Sequential control macro Below is a listing of default parameter values that differ from those listed in chapter Additional parameter data (page 203). Parameter Sequential control macro default Name 10.01 Ext1 start func In1St In2Dir 10.03 Ext1 start in2...
  • Page 62: Default Control Connections For The Sequential Control Macro

    62 Application macros Default control connections for the Sequential control macro +24VI External power input 24 V DC, 1.6 A Relay output: Ready +24 V DC +24VD Digital I/O ground DGND Digital input 1: Stop/Start Digital input 2: Direction +24 V DC +24VD Digital I/O ground DGND...
  • Page 63: Parameters

    Parameters 63 Parameters What this chapter contains The chapter describes the parameters, including actual signals, of the control program. Note: By default, a selective list of parameters is shown by the drive panel or DriveStudio. All parameters can be displayed by setting parameter 16.15 Menu set Load long.
  • Page 64: Parameter Listing

    64 Parameters Parameter listing Name/Value Description FbEq 01 Actual values Basic signals for monitoring of the drive. 01.01 Motor speed rpm Filtered actual speed in rpm. The used speed feedback is 100 = 1 rpm defined by parameter 19.02 Speed fb sel.
  • Page 65: O Values

    Parameters 65 Name/Value Description FbEq 01.29 Torq nom scale Nominal torque which corresponds to 100%. 1000 = 1 N•m Note: This value is copied from parameter 99.12 Mot nom torque if entered. Otherwise the value is calculated. 01.30 Polepairs Calculated number of pole pairs in the motor. 1 = 1 01.31 Mech time const...
  • Page 66 66 Parameters Name/Value Description FbEq 02.11 AI4 scaled Scaled value of analogue input AI4. See parameters 13.19 1000 = 1 unit AI4 max scale 13.20 AI4 min scale. 02.12 Value of analogue input AI5 in V or mA. For input type 1000 = 1 unit information, see the extension module manual.
  • Page 67 Parameters 67 Name/Value Description FbEq 02.22 FBA main cw Control Word for fieldbus communication. See also chapter Fieldbus control, page 243. Log. = Logical combination (i.e. Bit AND/OR Selection parameter); Par. = Selection parameter. Name Value Information Log. Par. Stop Stop according to the stop mode selected by par.
  • Page 68 68 Parameters Name/Value Description FbEq Name Value Information Log. Par. (continued) Jogging 1 Activate Jogging 1. See section Jogging on page 32. 10.07 Jogging 1 disabled. Jogging 2 Activate Jogging 2. See section Jogging on page 32. 10.08 Jogging 2 disabled. Remote Fieldbus control enabled.
  • Page 69 Parameters 69 Name/Value Description FbEq 02.24 FBA main sw Status Word for fieldbus communication. See also chapter Fieldbus control, page 243. Name Value Information Ready Drive is ready to receive Start command. Drive is not ready. Enabled External Run enable signal is received. No external Run enable signal is received.
  • Page 70 70 Parameters Name/Value Description FbEq Name Value Information (continued) Limit Operation is limited by any of the torque limits. Operation is within the torque limits. Above limit Actual speed exceeds limit defined by parameter 19.08 Above speed lim. Actual speed is within the defined limits. Ext2 act External control location EXT2 is active.
  • Page 71: Control Values

    Parameters 71 Name/Value Description FbEq 02.31 D2D follower cw Drive-to-drive control word sent to the followers by default. See also parameter group 57 D2D communication. Information Stop. Start. 2 … 6 Reserved. Run enable. Reset. 9 … 14 Reserved. EXT1/EXT2 selection. 0 = EXT1 active, 1 = EXT2 active. 02.32 D2D ref1 Drive-to-drive reference 1 received from the master.
  • Page 72: Appl Values

    72 Parameters Name/Value Description FbEq 04 Appl values Process and counter values. 04.01 Process act1 Process feedback 1 for the process PID controller. 100 = 1 unit 04.02 Process act2 Process feedback 2 for the process PID controller. 100 = 1 unit 04.03 Process act Final process feedback after process feedback selection and...
  • Page 73: Drive Status

    Parameters 73 Name/Value Description FbEq 06 Drive status Drive status words. 06.01 Status word1 Status word 1 sent to the master. Name Information Ready 1 = Drive is ready to receive start command. 0 = Drive is not ready. Enabled 1 = External run enable signal is received.
  • Page 74 74 Parameters Name/Value Description FbEq 06.02 Status word2 Status word 2 sent to the master. Name Information Start act 1 = Drive start command is active. 0 = Drive start command is inactive. Stop act 1 = Drive stop command is active. 0 = Drive stop command is inactive.
  • Page 75 Parameters 75 Name/Value Description FbEq 06.03 Speed ctrl stat Speed control status word. Name Information Speed act 1 = Actual speed is negative. Zero speed 1 = Actual speed has reached the zero speed limit (parameters 19.06 Zero speed limit 19.07 Zero speed delay).
  • Page 76: Alarms & Faults

    76 Parameters Name/Value Description FbEq 06.07 Torq lim status Torque controller limitation status word. Name Information Undervolt- 1 = Intermediate circuit DC undervoltage. * Overvoltage 1 = Intermediate circuit DC overvoltage. * Minimum 1 = Torque reference minimum limit is active. The limit is defined by torque parameter 24.04 Minimum torq...
  • Page 77 Parameters 77 Name/Value Description FbEq 08.03 Fault time hi Time (real time or power-on time) at which the active fault 1 = 1 d occurred in format dd.mm.yy (day, month and year). 08.04 Fault time lo Time (real time or power-on time) at which the active fault 1 = 1 occurred in format hh.mm.ss (hours, minutes and seconds).
  • Page 78: System Info

    Displays the drive type (for example, ACS850). 09.02 Drive rating id Displays the inverter type (ACS850-xx-…) of the drive. 1 = 1 0 = Unconfigured, 101 = 03A0, 102 = 03A6, 103 = 04A8, 104 = 06A0, 105 = 08A0, 106 = 010A, 107 = 014A,...
  • Page 79: Start/Stop

    Parameters 79 Name/Value Description FbEq 09.20 Option slot1 Displays the type of the optional module in option slot 1. 1 = 1 0 = No option, 1 = No comm, 2 = Unknown, 3 = FEN-01, 4 = FEN-11, 5 = FEN-21, 6 = FIO-01, 7 = FIO-11, 8 = FPBA-01, 9 = FPBA-02, 10 = FCAN-01, 11 = FDNA-01, 12 = FENA-01, 13 = FENA-02, 14 = FLON-01, 15 = FRSA-00, 16 = FMBA-01, 17 = FFOA-01,...
  • Page 80 80 Parameters Name/Value Description FbEq 10.02 Ext1 start in1 Selects source 1 of start and stop commands for external control location EXT1. See parameter 10.01 Ext1 start func, selections 3-wire. Note: This parameter cannot be changed while the drive is running.
  • Page 81 Parameters 81 Name/Value Description FbEq The start and stop commands are taken from another drive through the D2D (Drive-to-drive) Control Word. In1F In2R The source selected by 10.05 Ext2 start in1 is the forward start signal, the source selected by 10.06 Ext2 start in2 is the reverse start signal.
  • Page 82 82 Parameters Name/Value Description FbEq 10.07 Jog1 start If enabled by parameter 10.09 Jog enable, selects the source for the activation of jogging function 1. (Jogging function 1 can also be activated through fieldbus regardless of parameter 10.09.) 1 = Active. See also other jogging function parameters: 10.08 Jog2 start,...
  • Page 83 Parameters 83 Name/Value Description FbEq Digital input DI6 (as indicated by 02.01 DI status, bit 5). 1074070017 DIO4 Digital input/output DIO4 (as indicated by 02.03 DIO status, 1073938947 bit 3). DIO5 Digital input/output DIO5 (as indicated by 02.03 DIO status, 1074004483 bit 4).
  • Page 84 84 Parameters Name/Value Description FbEq Const Bit pointer setting (see Terms and abbreviations on page 63). - Pointer 10.13 Em stop off3 Selects the source of the emergency stop OFF3 signal. The drive is stopped along the emergency stop ramp time defined by parameter 22.12 Em stop time.
  • Page 85: Start/Stop Mode

    Parameters 85 Name/Value Description FbEq 10.17 Start enable Selects the source for the Start enable signal. 1 = Start enable. If the signal is switched off, the drive will not start or coasts to stop if running. Digital input DI1 (as indicated by 02.01 DI status, bit 0).
  • Page 86 86 Parameters Name/Value Description FbEq Const time The drive pre-magnetizes the motor before start. The pre- magnetizing time is defined by parameter 11.02 Dc-magn time. This mode should be selected if constant pre- magnetizing time is required (e.g. if the motor start must be synchronized with the release of a mechanical brake).
  • Page 87: Operating Mode

    Parameters 87 Name/Value Description FbEq 11.06 Dc hold Enables the DC hold function. The function makes it possible to lock the rotor at zero speed. When both the reference and the speed drop below the value of parameter 11.04 Dc hold speed, the drive will stop generating sinusoidal current and start to inject DC into the motor.
  • Page 88 88 Parameters Name/Value Description FbEq Digital input DI2 (as indicated by 02.01 DI status, bit 1). 1073807873 Digital input DI3 (as indicated by 02.01 DI status, bit 2). 1073873409 Digital input DI4 (as indicated by 02.01 DI status, bit 3). 1073938945 Digital input DI5 (as indicated by 02.01 DI...
  • Page 89: Analogue Inputs

    Parameters 89 Name/Value Description FbEq 13 Analogue inputs Analog input signal processing. 13.01 AI1 filt time Defines the filter time constant for analogue input AI1. Unfiltered signal Filtered signal -t/T O = I × (1 - e I = filter input (step) O = filter output t = time T = filter time constant...
  • Page 90 90 Parameters Name/Value Description FbEq 13.04 AI1 max scale Defines the real value that corresponds to the maximum analogue input AI1 value defined by parameter 13.02 AI1 max. AI (scaled) 13.04 AI (mA/V) 13.03 13.02 13.05 -32768.000 … Real value corresponding to maximum AI1 value. 1000 = 1 32768.000 13.05...
  • Page 91 Parameters 91 Name/Value Description FbEq 13.09 AI2 max scale Defines the real value that corresponds to the maximum analogue input AI2 value defined by parameter 13.07 AI2 max. AI (scaled) 13.09 AI (mA/V) 13.08 13.07 13.10 -32768.000 … Real value corresponding to maximum AI2 value. 1000 = 1 32768.000 13.10...
  • Page 92 92 Parameters Name/Value Description FbEq 13.14 AI3 max scale Defines the real value that corresponds to the maximum analogue input AI3 value defined by parameter 13.12 AI3 max. AI (scaled) 13.14 AI (mA/V) 13.13 13.12 13.15 -32768.000 … Real value corresponding to maximum AI3 value. 1000 = 1 32768.000 13.15...
  • Page 93 Parameters 93 Name/Value Description FbEq 13.19 AI4 max scale Defines the real value that corresponds to the maximum analogue input AI4 value defined by parameter 13.17 AI4 max. AI (scaled) 13.19 AI (mA/V) 13.18 13.17 13.20 -32768.000 … Real value corresponding to maximum AI4 value. 1000 = 1 32768.000 13.20...
  • Page 94 94 Parameters Name/Value Description FbEq 13.24 AI5 max scale Defines the real value that corresponds to the maximum analogue input AI5 value defined by parameter 13.22 AI5 max. AI (scaled) 13.24 AI (mA/V) 13.23 13.22 13.25 -32768.000 … Real value corresponding to maximum AI5 value. 1000 = 1 32768.000 13.25...
  • Page 95 Parameters 95 Name/Value Description FbEq 13.29 AI6 max scale Defines the real value that corresponds to the maximum analogue input AI6 value defined by parameter 13.27 AI6 max. AI (scaled) 13.29 AI (mA/V) 13.28 13.27 13.30 -32768.000 … Real value corresponding to maximum AI6 value. 1000 = 1 32768.000 13.30...
  • Page 96: Digital I/O

    96 Parameters Name/Value Description FbEq Spd ref Safe The drive generates an AI SUPERVISION alarm and sets the speed to the speed defined by parameter 30.02 Speed ref safe. WARNING! Make sure that it is safe to continue operation in case of a communication break. Last speed The drive generates an AI SUPERVISION alarm and freezes the speed to the level the drive was operating at.
  • Page 97 Parameters 97 Name/Value Description FbEq Alarm Bit 7 of 06.01 Status word1 (see page 73). 1074202113 Ext2 active Bit 8 of 06.01 Status word1 (see page 73). 1074267649 Fault Bit 10 of 06.01 Status word1 (see page 73). 1074398721 Fault(-1) Bit 12 of 06.01 Status word1 (see page 73).
  • Page 98 98 Parameters Name/Value Description FbEq 14.07 DIO2 out src Selects a drive signal to be connected to digital output DIO2 (when 14.06 DIO2 conf is set to Output). Brake cmd 03.16 Brake command (see page 71). 1073742608 Ready Bit 0 of 06.01 Status word1 (see page 73).
  • Page 99 Parameters 99 Name/Value Description FbEq 14.09 DIO2 Toff Defines the off (deactivation) delay for digital input/output DIO2 when 14.06 DIO2 conf is set to Output. See parameter 14.08 DIO2 Ton. 0.0 … 3000.0 s Off (deactivation) delay for DIO2 when set as an output. 10 = 1 s 14.10 DIO3 conf...
  • Page 100 100 Parameters Name/Value Description FbEq 14.12 DIO3 Ton Defines the on (activation) delay for digital input/output DIO3 when 14.10 DIO3 conf is set to Output. Drive status DIO3 status Time 14.12 DIO3 Ton 14.13 DIO3 Toff 0.0 … 3000.0 s On (activation) delay for DIO3 when set as a digital output.
  • Page 101 Parameters 101 Name/Value Description FbEq Supervision2 Bit 1 of 06.13 Superv status (see page 76). 1073808909 Supervision3 Bit 2 of 06.13 Superv status (see page 76). 1073874445 Const Bit pointer setting (see Terms and abbreviations on page 63). - Pointer 14.18 DIO5 conf Selects whether DIO5 is used as a digital output or input.
  • Page 102 102 Parameters Name/Value Description FbEq Ext2 active Bit 8 of 06.01 Status word1 (see page 73). 1074267649 Fault Bit 10 of 06.01 Status word1 (see page 73). 1074398721 Fault(-1) Bit 12 of 06.01 Status word1 (see page 73). 1074529793 Ready relay Bit 2 of 06.02 Status word2 (see page 74).
  • Page 103 Parameters 103 Name/Value Description FbEq Const Bit pointer setting (see Terms and abbreviations on page 63). - Pointer 14.30 DIO8 conf Selects whether DIO8 is used as a digital output or input. Output DIO8 is used as a digital output. Input DIO8 is used as a digital input.
  • Page 104 104 Parameters Name/Value Description FbEq Fault(-1) Bit 12 of 06.01 Status word1 (see page 73). 1074529793 Ready relay Bit 2 of 06.02 Status word2 (see page 74). 1073874434 RunningRelay Bit 3 of 06.02 Status word2 (see page 74). 1073939970 Ref running Bit 4 of 06.02 Status word2 (see page 74).
  • Page 105 Parameters 105 Name/Value Description FbEq 14.42 RO1 src Selects a drive signal to be connected to relay output RO1. Brake cmd 03.16 Brake command (see page 71). 1073742608 Ready Bit 0 of 06.01 Status word1 (see page 73). 1073743361 Enabled Bit 1 of 06.01 Status word1 (see page 73).
  • Page 106 106 Parameters Name/Value Description FbEq 14.45 RO2 src Selects a drive signal to be connected to relay output RO2. Brake cmd 03.16 Brake command (see page 71). 1073742608 Ready Bit 0 of 06.01 Status word1 (see page 73). 1073743361 Enabled Bit 1 of 06.01 Status word1 (see page 73).
  • Page 107 Parameters 107 Name/Value Description FbEq Supervision1 Bit 0 of 06.13 Superv status (see page 76). 1073743373 Supervision2 Bit 1 of 06.13 Superv status (see page 76). 1073808909 Supervision3 Bit 2 of 06.13 Superv status (see page 76). 1073874445 Const Bit pointer setting (see Terms and abbreviations on page 63).
  • Page 108: Analogue Outputs

    108 Parameters Name/Value Description FbEq 14.62 Freq out max src When 14.10 DIO3 conf is set to Freq output, defines the real value of the signal (selected by parameter 14.61 Freq out src) that corresponds to the maximum DIO3 frequency output value (defined by parameter 14.64 Freq out max sca).
  • Page 109 Parameters 109 Name/Value Description FbEq Speed % 01.02 Motor speed % (see page 64). 1073742082 Frequency 01.03 Output frequency (see page 64). 1073742083 Current 01.04 Motor current (see page 64). 1073742084 Current % 01.05 Motor current % (see page 64). 1073742085 Torque 01.06 Motor torque...
  • Page 110 110 Parameters Name/Value Description FbEq 15.05 AO1 src max Defines the real value of the signal (selected by parameter 15.01 AO1 src) that corresponds to the maximum AO1 output value (defined by parameter 15.03 AO1 out max). (mA) 15.03 15.04 15.06 15.05 Signal (real)
  • Page 111 Parameters 111 Name/Value Description FbEq SpRef ramped 03.05 SpeedRef ramped (see page 71). 1073742597 SpRef used 03.06 SpeedRef used (see page 71). 1073742598 TorqRef used 03.14 Torq ref used (see page 71). 1073742606 Process act 04.03 Process act (see page 72). 1073742851 Proc PID out 04.05 Process PID out...
  • Page 112 112 Parameters Name/Value Description FbEq 15.12 AO2 src min Defines the real value of the signal (selected by parameter 15.07 AO2 src) that corresponds to the minimum AO1 output value (defined by parameter 15.10 AO2 out min). See parameter 15.11 AO2 src max.
  • Page 113 Parameters 113 Name/Value Description FbEq 15.17 AO3 src max Defines the real value of the signal (selected by parameter 15.13 AO3 src) that corresponds to the maximum AO3 output value (defined by parameter 15.15 AO3 out max). (mA) 15.15 15.16 15.18 15.17 Signal (real)
  • Page 114 114 Parameters Name/Value Description FbEq SpRef ramped 03.05 SpeedRef ramped (see page 71). 1073742597 SpRef used 03.06 SpeedRef used (see page 71). 1073742598 TorqRef used 03.14 Torq ref used (see page 71). 1073742606 Process act 04.03 Process act (see page 72). 1073742851 Proc PID out 04.05 Process PID out...
  • Page 115: System

    Parameters 115 Name/Value Description FbEq 15.24 AO4 src min Defines the real value of the signal (selected by parameter 15.19 AO4 src) that corresponds to the minimum AO4 output value (defined by parameter 15.22 AO4 out min). See parameter 15.23 AO4 src max.
  • Page 116 116 Parameters Name/Value Description FbEq 16.07 Param save Saves the valid parameter values to the permanent memory. Note: A new parameter value is saved automatically when changed from the PC tool or panel but not when altered through a fieldbus connection. Done Save completed.
  • Page 117: Speed Calculation

    Defines the terminal speed value used in acceleration and the initial speed value used in deceleration (see parameter group 22 Speed ref ramp). Also defines the rpm value that corresponds to 20000 for fieldbus communication with ABB Drives communication profile. 0 … 30000 rpm Acceleration/deceleration terminal/initial speed.
  • Page 118 118 Parameters Name/Value Description FbEq Enc1 speed Actual speed measured with encoder 1. The encoder is selected by parameter 90.01 Encoder 1 sel. Enc2 speed Actual speed measured with encoder 2. The encoder is selected by parameter 90.02 Encoder 2 sel.
  • Page 119 Parameters 119 Name/Value Description FbEq 19.07 Zero speed delay Defines the delay for the zero speed delay function. The function is useful in applications where a smooth and quick restarting is essential. During the delay, the drive knows accurately the rotor position. Without Zero Speed Delay: The drive receives a stop command and decelerates along a ramp.
  • Page 120: Limits

    120 Parameters Name/Value Description FbEq 19.09 Speed TripMargin Defines, together with 20.01 Maximum speed 20.02 Minimum speed, the maximum allowed speed of the motor (overspeed protection). If actual speed (01.01 Motor speed rpm) exceeds the speed limit defined by parameter 20.01 20.02 by more than the value of this parameter, the drive trips...
  • Page 121 Parameters 121 Name/Value Description FbEq 20.03 Pos speed ena Selects the source of the positive speed reference enable command. 1 = Positive speed reference is enabled. 0 = Positive speed reference is interpreted as zero speed reference (In the figure below 03.03 SpeedRef unramp is set to zero after the positive speed enable signal has cleared).
  • Page 122: Speed Ref

    122 Parameters Name/Value Description FbEq 20.08 Minimum torque1 Defines minimum torque limit 1 for the drive (in percent of the motor nominal torque). See parameter 20.06 Torq lim sel. -1600.0 … 0.0% Minimum torque 1. 10 = 1% 20.09 Maximum torque2 Defines maximum torque limit 2 for the drive (in percent of the motor nominal torque).
  • Page 123 Parameters 123 Name/Value Description FbEq D2D ref2 02.33 D2D ref2 (see page 71). 1073742369 Panel 02.34 Panel ref (see page 71). 1073742370 Mot pot 03.18 Speed ref pot (see page 71). 1073742610 PID out 04.05 Process PID out (see page 72). 1073742853 Pointer Value pointer setting (see...
  • Page 124 124 Parameters Name/Value Description FbEq Const Bit pointer setting (see Terms and abbreviations on page 63). - Pointer 21.05 Speed share Defines the scaling factor for speed reference 1/2 (speed reference 1 or 2 is multiplied by the defined value). Speed reference 1 or 2 is selected by parameter 21.04 Speed ref1/2 sel.
  • Page 125: Speed Ref Ramp

    Parameters 125 Name/Value Description FbEq 21.12 Mot pot down Selects the source of motor potentiometer down signal. Digital input DI4 (as indicated by 02.01 DI status, bit 3). 1073938945 Digital input DI5 (as indicated by 02.01 DI status, bit 4). 1074004481 Digital input DI6 (as indicated by 02.01 DI...
  • Page 126 126 Parameters Name/Value Description FbEq 22.03 Dec time1 Defines deceleration time 1 as the time required for the speed to change from the speed value defined by parameter 19.01 Speed scaling to zero. If the speed reference decreases slower than the set deceleration rate, the motor speed will follow the reference signal.
  • Page 127 Parameters 127 Name/Value Description FbEq 22.06 Shape time acc1 Defines the shape of the acceleration ramp at the beginning of the acceleration. 0.000 s: Linear ramp. Suitable for steady acceleration or deceleration and for slow ramps. 0.001…1000.000 s: S-curve ramp. S-curve ramps are ideal for lifting applications.
  • Page 128: Speed Ctrl

    128 Parameters Name/Value Description FbEq 22.09 Shape time dec2 Defines the shape of the deceleration ramp at the end of the deceleration. See parameter 22.06 Shape time acc1. 0.000 … 1800.000 Ramp shape at end of deceleration. 1000 = 1 s 22.10 Acc time jogging Defines the acceleration time for the jogging function i.e.
  • Page 129 Parameters 129 Name/Value Description FbEq 23.02 Integration time Defines the integration time of the speed controller. The integration time defines the rate at which the controller output changes when the error value is constant and the proportional gain of the speed controller is 1. The shorter the integration time, the faster the continuous error value is corrected.
  • Page 130 130 Parameters Name/Value Description FbEq 23.03 Derivation time Defines the derivation time of the speed controller. Derivative action boosts the controller output if the error value changes. The longer the derivation time, the more the speed controller output is boosted during the change. If the derivation time is set to zero, the controller works as a PI controller, otherwise as a PID controller.
  • Page 131 Parameters 131 Name/Value Description FbEq 23.05 Acc comp DerTime Defines the derivation time for acceleration/(deceleration) compensation. In order to compensate inertia during acceleration, a derivative of the reference is added to the output of the speed controller. The principle of a derivative action is described for parameter 23.03 Derivation time.
  • Page 132 132 Parameters Name/Value Description FbEq 23.08 Speed additive Defines a speed reference to be added after ramping. Note: For safety reasons, the additive is not applied when stop functions are active. Zero Zero speed additive. AI1 scaled 02.05 AI1 scaled (see page 65).
  • Page 133 Parameters 133 Name/Value Description FbEq 23.13 SpeedErr win lo Defines the lower boundary of the speed error window. Depending on setting of parameter 23.11 SpeedErr winFunc, this is either an absolute value or relative to speed reference. 0 … 3000 rpm Lower boundary of speed error window.
  • Page 134 134 Parameters Name/Value Description FbEq 23.15 PI adapt max sp Maximum actual speed for speed controller adaptation. Speed controller gain and integration time can be adapted according to actual speed. This is done by multiplying the gain (23.01 Proport gain) and integration time (23.02 Integration time) by coefficients at certain speeds.
  • Page 135: Torque Ref

    Parameters 135 Name/Value Description FbEq Tight Request speed controller autotune with preset settings for tight operation. User Request speed controller autotune with the settings defined by parameters 23.21 Tune bandwidth 23.22 Tune damping. 23.21 Tune bandwidth Speed controller bandwidth after autotune procedure in user mode.
  • Page 136: Critical Speed

    136 Parameters Name/Value Description FbEq 24.04 Minimum torq ref Defines the minimum torque reference. -1000.0 … 0.0% Minimum torque reference. 10 = 1% 24.05 Load share Scales the torque reference to a required level (torque reference is multiplied by the selected value). -8.000 …...
  • Page 137: Constant Speeds

    Parameters 137 Name/Value Description FbEq 25.02 Crit speed1 lo Defines the low limit for critical speed range 1. Note: This value must be less than or equal to the value of 25.03 Crit speed1 -30000 … 30000 Low limit for critical speed 1. 1 = 1 rpm 25.03 Crit speed1 hi...
  • Page 138 138 Parameters Name/Value Description FbEq 26.02 Const speed sel1 When bit 0 of parameter 26.01 Const speed func is 0 (Separate), selects a source that activates constant speed 1. When bit 0 of parameter 26.01 Const speed func is 1 (Packed), this parameter and parameters 26.03 Const speed sel2...
  • Page 139: Process Pid

    Parameters 139 Name/Value Description FbEq Digital input DI2 (as indicated by 02.01 DI status, bit 1). 1073807873 Digital input DI3 (as indicated by 02.01 DI status, bit 2). 1073873409 Digital input DI4 (as indicated by 02.01 DI status, bit 3). 1073938945 Digital input DI5 (as indicated by 02.01 DI...
  • Page 140 140 Parameters Name/Value Description FbEq Sum of feedback 1 and feedback 2. Feedback 2 subtracted from feedback 1. Feedback 1 multiplied by feedback 2. Feedback 1 divided by feedback 2. Greater of the two feedback sources used. Smaller of the two feedbacks sources used. Sqrt sub Square root of (feedback 1 –...
  • Page 141 Parameters 141 Name/Value Description FbEq 27.10 PID fbk ftime Defines the time constant for the filter through which the process feedback is connected to the PID controller. 0.000 … 30.000 s Filter time constant. 1000 = 1 s Unfiltered signal Filtered signal -t/T O = I ×...
  • Page 142 142 Parameters Name/Value Description FbEq 27.15 PID deriv filter Defines the time constant of the 1-pole filter used to smooth the derivative component of the process PID controller. Unfiltered signal Filtered signal -t/T O = I × (1 - e I = filter input (step) O = filter output t = time...
  • Page 143: Fault Functions

    Parameters 143 Name/Value Description FbEq 27.24 Sleep delay Defines the delay for the sleep start function. See parameter 27.23 Sleep level. When the motor speed falls below the sleep level, the counter starts. When the motor speed exceeds the sleep level, the counter resets. 0.0 …...
  • Page 144 144 Parameters Name/Value Description FbEq 30.02 Speed ref safe Defines the safe speed reference that is used with the Spd ref Safe setting of supervision parameters 13.32 AI superv func, 30.03 Local ctrl loss 50.02 Comm loss func upon an alarm. This speed is used when the parameter is set to Spd ref Safe.
  • Page 145: Mot Therm Prot

    Parameters 145 Name/Value Description FbEq Alarm The drive generates alarm SAFE TORQUE OFF. No action taken. 30.08 Cross connection Selects how the drive reacts to incorrect input power and motor cable connection (i.e. input power cable is connected to drive motor connection). No action taken.
  • Page 146 146 Parameters Name/Value Description FbEq 31.02 Mot temp1 src Selects the means of temperature measurement for motor thermal protection 1. When overtemperature is detected the drive reacts as defined by parameter 31.01 Mot temp1 prot. Note: If one FEN-xx module is used, parameter setting must be either KTY 1st FEN or PTC 1st FEN.
  • Page 147 Parameters 147 Name/Value Description FbEq Pt100 Ext x1 The temperature is supervised using a Pt100 sensor connected to the first available analog input and analog output on I/O extensions installed on the drive. Pt100 Ext x2 The temperature is supervised using two Pt100 sensors connected to the first available analog input and analog output on I/O extensions installed on the drive.
  • Page 148 148 Parameters Name/Value Description FbEq KTY 2nd FEN The temperature is supervised using a KTY84 sensor connected to encoder interface module FEN-xx installed in drive Slot 1/2. If two encoder interface modules are used, encoder module connected to Slot 2 is used for the temperature supervision.
  • Page 149 Parameters 149 Name/Value Description FbEq 31.10 Mot load curve Defines the load curve together with parameters 31.11 Zero speed load 31.12 Break point When the parameter is set to 100%, the maximum load is equal to the value of parameter 99.06 Mot nom current (higher loads heat up the motor).
  • Page 150 150 Parameters Name/Value Description FbEq 31.13 Mot nom tempRise Defines the temperature rise of the motor when the motor is loaded with nominal current. See the motor manufacturer's recommendations. The temperature rise value is used by the motor thermal protection model when parameter 31.02 Mot temp1 src is set to Estimated.
  • Page 151: Automatic Reset

    Parameters 151 Name/Value Description FbEq 32 Automatic reset Defines conditions for automatic fault resets. 32.01 Autoreset sel Selects faults that are automatically reset. The parameter is a 16-bit word with each bit corresponding to a fault type. Whenever a bit is set to 1, the corresponding fault is automatically reset.
  • Page 152 152 Parameters Name/Value Description FbEq Torque 01.06 Motor torque (see page 64). 1073742086 Dc-voltage 01.07 Dc-voltage (see page 64). 1073742087 Power inu 01.22 Power inu out (see page 64). 1073742102 Power motor 01.23 Motor power (see page 64). 1073742103 SpRef unramp 03.03 SpeedRef unramp (see page 71).
  • Page 153 Parameters 153 Name/Value Description FbEq SpRef ramped 03.05 SpeedRef ramped (see page 71). 1073742597 SpRef used 03.06 SpeedRef used (see page 71). 1073742598 TorqRef used 03.14 Torq ref used (see page 71). 1073742606 Process act 04.03 Process act (see page 72). 1073742851 Proc PID out 04.05 Process PID out...
  • Page 154: User Load Curve

    154 Parameters Name/Value Description FbEq Pointer Value pointer setting (see Terms and abbreviations on page 63). 33.11 Superv3 hi Selects the upper limit for supervision 3. See parameter 33.09 Superv3 func. -32768.00 … Upper limit for supervision 3. 100 = 1 32768.00 33.12 Superv3 lo...
  • Page 155 Parameters 155 Name/Value Description FbEq 34.02 Underload func Configures the supervision of the lower boundary of the user load curve. Function Ena sup (Enable supervision) 0 = Disabled: Supervision disabled. 1 = Enabled: Supervision enabled. Input value sel (Input value selection) 0 = Current: Current is supervised.
  • Page 156: Process Variable

    156 Parameters Name/Value Description FbEq 34.14 Load high lim2 Maximum load (current or torque) at point 2 of user load curve. 0 … 1600% Maximum load at point 2. 1 = 1% 34.15 Load high lim3 Maximum load (current or torque) at point 3 of user load curve.
  • Page 157 Parameters 157 Name/Value Description FbEq 35.02 Signal1 max Defines the real value of the selected signal that corresponds to the maximum display value defined by parameter 35.06 Pros var1 max. 04.06 Process var1 35.06 35.07 35.03 35.02 Signal selected by 35.01 Signal1 param -32768…32768 Real signal value corresponding to maximum process...
  • Page 158 158 Parameters Name/Value Description FbEq m3/h dm3/h inHg kbits l/min m3/s m3/m kg/s kg/m kg/h mbar gal/s gal/m gal/h ft3/s ft3/m ft3/h lb/s...
  • Page 159 Parameters 159 Name/Value Description FbEq lb/m lb/h ft/s inH2O inwg ftwg lbsi Mrev days inWC mpmin 67…69 [blank] 67…69 inch 75…79 [blank] 75…79 u/min 83…84 [blank] 83…84 u/s^2 min-2 u/h^2 88…89 [blank] 88…89 Vrms bits p.u. mOhm 35.06 Pros var1 max Maximum value for process variable 1.
  • Page 160 160 Parameters Name/Value Description FbEq 35.07 Pros var1 min Minimum value for process variable 1. See diagram at parameter 35.02 Signal1 max. -32768…32768 Minimum value for process variable 1. 1 = 1 35.08 Signal2 param Selects a signal to be provided as parameter 04.07 Process var2.
  • Page 161 Parameters 161 Name/Value Description FbEq 35.11 Pros var2 dispf Scaling for process variable 2. This setting also scales the value for fieldbus. 1 = 1 10 = 1 100 = 1 1000 = 1 10000 = 1 100000 = 1 35.12 Pros var2 unit Specifies the unit for parameter...
  • Page 162: Timed Functions

    162 Parameters Name/Value Description FbEq 35.16 Signal3 max Defines the real value of the selected signal that corresponds to the maximum display value defined by parameter 35.20 Pros var3 max. 04.08 Process var3 35.20 35.21 35.17 35.16 Signal selected by 35.15 Signal3 param -32768…32768 Real signal value corresponding to maximum process...
  • Page 163 Parameters 163 Name/Value Description FbEq Digital input DI3 (as indicated by 02.01 DI status, bit 2). 1073873409 Digital input DI4 (as indicated by 02.01 DI status, bit 3). 1073938945 Digital input DI5 (as indicated by 02.01 DI status, bit 4). 1074004481 Digital input DI6 (as indicated by 02.01 DI...
  • Page 164 164 Parameters Name/Value Description FbEq Wednesday Time period 1 ends on Wednesday. Thursday Time period 1 ends on Thursday. Friday Time period 1 ends on Friday. Saturday Time period 1 ends on Saturday. Sunday Time period 1 ends on Sunday. 36.07 Start time2 Defines the start time for time period 2.
  • Page 165 Parameters 165 Name/Value Description FbEq Sunday Time period 3 starts on Sunday. 36.14 Stop day3 Defines the week day on which time period 3 ends. Monday Time period 3 ends on Monday. Tuesday Time period 3 ends on Tuesday. Wednesday Time period 3 ends on Wednesday.
  • Page 166 166 Parameters Name/Value Description FbEq DIO4 Digital input/output DIO4 (as indicated by 02.03 DIO status, 1073938947 bit 3). DIO5 Digital input/output DIO5 (as indicated by 02.03 DIO status, 1074004483 bit 4). DIO6 Digital input/output DIO6 (as indicated by 02.03 DIO status, 1074070019 bit 5).
  • Page 167: Flux Ref

    Parameters 167 Name/Value Description FbEq 36.23 Timed func3 Selects which time periods (1…4) are used with timed function 3. Also determines whether boost is used with timed function 3. The parameter is a 16-bit word with each bit corresponding to a function.
  • Page 168: Motor Control

    168 Parameters Name/Value Description FbEq 38.06 U/f curve freq3 Defines the frequency at the 3rd point on the custom U/f curve in percent of parameter 99.08 Mot nom freq. 1 … 500% 3rd point, frequency. 1 = 1% 38.07 U/f curve freq4 Defines the frequency at the 4th point on the custom U/f curve in percent of parameter 99.08 Mot nom...
  • Page 169: Mech Brake Ctrl

    Parameters 169 Name/Value Description FbEq 40.04 Voltage reserve Defines the minimum allowed voltage reserve. When the voltage reserve has decreased to the set value, the drive enters the field weakening area. If the intermediate circuit DC voltage U = 550 V and the voltage reserve is 5%, the RMS value of the maximum output voltage in steady-state operation is 0.95 ×...
  • Page 170 170 Parameters Name/Value Description FbEq No ack Brake control enabled without supervision. 42.02 Brake acknowl Selects the source for the external brake on/off supervision activation (when parameter 42.01 Brake ctrl is set to With ack). The use of the external on/off supervision signal is optional.
  • Page 171 Parameters 171 Name/Value Description FbEq 42.06 Close cmd delay Defines a close command delay, i.e. the time between when brake close conditions are met and when the close command is given. 0.00 … 10.00 s Brake close command delay. 100 = 1 s 42.07 Reopen delay Defines a reopen delay, i.e.
  • Page 172 172 Parameters Name/Value Description FbEq Digital input DI5 (as indicated by 02.01 DI status, bit 4). 1074004481 Digital input DI6 (as indicated by 02.01 DI status, bit 5). 1074070017 DIO4 Digital input/output DIO4 (as indicated by 02.03 DIO status, 1073938947 bit 3).
  • Page 173: Maintenance

    Parameters 173 Name/Value Description FbEq 44 Maintenance Maintenance counter configuration. See also section Maintenance counters on page 35. 44.01 Ontime1 func Configures on-time counter 1. This counter runs whenever the signal selected by parameter 44.02 Ontime1 src is on. After the limit set by parameter 44.03 Ontime1 limit reached, an alarm specified by parameter 44.04 Ontime1 alm...
  • Page 174 174 Parameters Name/Value Description FbEq 44.05 Ontime2 func Configures on-time counter 2. This counter runs whenever the signal selected by parameter 44.06 Ontime2 src is on. After the limit set by parameter 44.07 Ontime2 limit reached, an alarm specified by parameter 44.08 Ontime2 alm is given, and the counter reset.
  • Page 175 Parameters 175 Name/Value Description FbEq 44.09 Edge count1 func Configures rising edge counter 1. This counter is incremented every time the signal selected by parameter 44.10 Edge count1 src switches on (unless a divisor value is applied – see parameter 44.12 Edge count1 div).
  • Page 176 176 Parameters Name/Value Description FbEq 44.14 Edge count2 func Configures rising edge counter 2. The counter is incremented every time the signal selected by parameter 44.15 Edge count2 src switches on (unless a divisor value is applied – see parameter 44.17 Edge count2 div).
  • Page 177 Parameters 177 Name/Value Description FbEq 44.19 Val count1 func Configures value counter 1. This counter measures, by integration, the area below the signal selected by parameter 44.20 Val count1 src. When the total area exceeds the limit set by parameter 44.21 Val count1 lim, an alarm is given (if enabled by bit 1 of this parameter).
  • Page 178 178 Parameters Name/Value Description FbEq 44.24 Val count2 func Configures value counter 2. This counter measures, by integration, the area below the signal selected by parameter 44.25 Val count2 src. When the total area exceeds the limit set by parameter 44.26 Val count2 lim, an alarm is given (if enabled by bit 1 of this parameter).
  • Page 179: Energy Optimising

    Parameters 179 Name/Value Description FbEq Mot bearing Pre-selectable alarm for the drive run time counter. 44.32 kWh inv lim Sets the limit for the energy counter. The counter monitors signal 01.24 kWh inverter (see page 64). When the signal reaches the limit, the alarm specified by parameter 44.33 kWh inv alm sel is given.
  • Page 180: Voltage Ctrl

    180 Parameters Name/Value Description FbEq 47 Voltage ctrl Overvoltage and undervoltage control settings. 47.01 Overvolt ctrl Enables the overvoltage control of the intermediate DC link. Fast braking of a high inertia load causes the voltage to rise to the overvoltage control limit. To prevent the DC voltage from exceeding the limit, the overvoltage controller automatically decreases the braking torque.
  • Page 181: Data Storage

    Parameters 181 Name/Value Description FbEq 0.0000 … Maximum continuous braking power. 10000 = 10000.0000 kW 1 kW 48.05 R br Defines the resistance value of the brake resistor. The value is used for brake chopper protection. 0.1000 … Brake resistor resistance value. 10000 = 1000.0000 ohm 1 ohm...
  • Page 182: Fieldbus

    Torque Fieldbus adapter module uses torque reference scaling. Torque reference scaling is defined by the used fieldbus profile (e.g. with ABB Drives Profile integer value 10000 corresponds to 100% torque value). Signal 01.06 Motor torque is sent to the fieldbus as an actual value. See the User’s Manual of the appropriate fieldbus adapter module.
  • Page 183: Fba Settings

    Parameters 183 Name/Value Description FbEq 50.05 Fba ref2 modesel Selects the fieldbus reference FBA REF2 scaling. See parameter 50.04 Fba ref1 modesel. Raw data See parameter 50.04 Fba ref1 modesel. Torque See parameter 50.04 Fba ref1 modesel. Speed See parameter 50.04 Fba ref1 modesel.
  • Page 184 184 Parameters Name/Value Description FbEq 51.27 FBA par refresh Validates any changed adapter module configuration parameter settings. After refreshing, the value reverts automatically to Done. Note: This parameter cannot be changed while the drive is running. Done Refreshing done. Refresh Refreshing.
  • Page 185: Fba Data In

    Parameters 185 Name/Value Description FbEq 52 FBA data in Selection of data to be transferred from drive to fieldbus controller. 52.01 FBA data in1 Parameters 52.01…52.12 select data to be transferred from the drive to the fieldbus controller. Status Word (16 bits) Actual value 1 (16 bits) Actual value 2 (16 bits) Status Word (32 bits)
  • Page 186: D2D Communication

    186 Parameters Name/Value Description FbEq Drive name Shows the drive name. (The drive name can be set using the DriveStudio PC tool.) Drive type Shows the drive type. 56.05 Signal2 mode Defines the way the signal selected by parameter 56.02 Signal2 param is displayed on the optional control panel.
  • Page 187 Parameters 187 Name/Value Description FbEq 0h00000000 … Follower mask 1. 1 = 1 0h7FFFFFFF 57.05 Follower mask 2 On the master drive, selects the followers to be polled. If no response is received from a polled follower, the action selected by parameter 57.02 Comm loss func is taken.
  • Page 188: Load Analyzer

    188 Parameters Name/Value Description FbEq 57.13 Next ref1 mc grp Specifies the next multicast group of drives the multicast message is relayed to. See parameter 57.11 Ref1 msg type. This parameter is effective only in the master or intermediate followers (i.e. followers relaying the message to other followers).
  • Page 189 Parameters 189 Name/Value Description FbEq 64.02 PVL filt time Peak value logger filtering time. See parameter 64.01 PVL signal. 0.00 … 120.00 s Peak value logger filtering time. 100 = 1 s 64.03 Reset loggers Selects the signal to reset the peak value logger and amplitude logger 2.
  • Page 190 190 Parameters Name/Value Description FbEq 64.09 Current at peak Motor current at the moment the peak value was recorded. -32768.00 … Motor current at peak. 100 = 1 A 32768.00 A 64.10 Dc volt at peak Voltage in the intermediate DC circuit of the drive at the moment the peak value was recorded.
  • Page 191: Enc Module Sel

    Parameters 191 Name/Value Description FbEq 64.24 AL2 0 to 10% Percentage of samples recorded by amplitude logger 2 that fall between 0 and 10%. 0.00 … 100.00% Amplitude logger 2 samples between 0 and 10%. 100 = 1% 64.25 AL2 10 to 20% Percentage of samples recorded by amplitude logger 2 that fall between 10 and 20%.
  • Page 192 192 Parameters Name/Value Description FbEq FEN-11 ABS Communication active. Module type: FEN-11 Absolute Encoder Interface. Input: Absolute encoder input (X42). FEN-11 TTL Communication active. Module type: FEN-11 Absolute Encoder Interface. Input: TTL encoder input (X41). FEN-21 RES Communication active. Module type: FEN-21 Resolver Interface.
  • Page 193: Absol Enc Conf

    Parameters 193 Name/Value Description FbEq Warning The drive generates an ENCODER 1/2 CABLE warning. This is the recommended setting if the maximum pulse frequency of sine/cosine incremental signals exceeds 100 kHz; at high frequencies, the signals may attenuate enough to invoke the function.
  • Page 194 194 Parameters Name/Value Description FbEq 91.10 Hiperface parity Defines the use of parity and stop bits for HIPERFACE encoder (i.e. when parameter 91.02 Abs enc interf setting is Hiperface). Typically, this parameter does not need to be set. Odd parity indication bit, one stop bit. Even Even parity indication bit, one stop bit.
  • Page 195 Parameters 195 Name/Value Description FbEq 91.25 SSI mode Selects the SSI encoder mode. Note: This parameter needs to be set only when an SSI encoder is used in continuous mode, i.e. without incremental sin/cos signals (supported only as encoder 1). SSI encoder is selected by setting parameter 91.02 Abs enc interf to SSI.
  • Page 196: Resolver Conf

    196 Parameters Name/Value Description FbEq 92 Resolver conf Resolver configuration. 92.01 Resolv polepairs Selects the number of pole pairs. 1 … 32 Number of pole pairs. 1 = 1 92.02 Exc signal ampl Defines the amplitude of the excitation signal. 4.0 …...
  • Page 197: Ext Io Conf

    Parameters 197 Name/Value Description FbEq Auto falling One of the above modes is selected automatically depending on the TTL pulse frequency as follows: Pulse frequency of the channel(s) Mode used < 2442 Hz A&B all 2442…4884 Hz A all > 4884 Hz A falling 93.11 Enc2 pulse nr...
  • Page 198: User Motor Par

    198 Parameters Name/Value Description FbEq 97 User motor par Motor values supplied by the user that are used in the motor model. 97.01 Use given params Activates the motor model parameters 97.02…97.14. Notes: Parameter value is automatically set to zero when ID run is selected by parameter 99.13 Idrun mode.
  • Page 199: Start-Up Data

    Parameters 199 Name/Value Description FbEq 97.11 Lm user SI Defines the main inductance L of the motor model. Note: This parameter is valid only for asynchronous motors. 0.00 …100000.00 Main inductance. 100 = 1 mH σ 97.12 SigL user SI Defines the leakage inductance Note: This parameter is valid only for asynchronous motors.
  • Page 200 200 Parameters Name/Value Description FbEq Scalar Scalar control. This mode is suitable in special cases where DTC cannot be applied. In scalar control, the drive is controlled with a frequency reference. The outstanding motor control accuracy of DTC cannot be achieved in scalar control. Some standard features are disabled in scalar control mode.
  • Page 201 Parameters 201 Name/Value Description FbEq 99.10 Mot nom power Defines the nominal motor power. The setting must match the value on the rating plate of the motor. If multiple motors are connected to the drive, enter the total power of the motors. The unit is selected by parameter 16.17 Power unit.
  • Page 202 202 Parameters Name/Value Description FbEq Normal Normal ID run. Guarantees the best possible control accuracy. The ID run takes about 90 seconds. This mode should be selected whenever it is possible. Notes: • The driven machinery must be de-coupled from the motor with Normal ID run, if the load torque is higher than 20%, or if the machinery is not able to withstand the nominal torque transient during the ID run.
  • Page 203: Additional Parameter Data

    Additional parameter data 203 Additional parameter data What this chapter contains This chapter lists the parameters with some additional data. For parameter descriptions, see chapter Parameters on page 63. Terms and abbreviations Term Definition Actual signal Signal measured or calculated by the drive. Can be monitored by the user. No user setting is possible.
  • Page 204: Fieldbus Addresses

    204 Additional parameter data Type Data type. See enum, INT32, Bit pointer, Val pointer, Pb, REAL, REAL24, UINT32. UINT32 32-bit unsigned integer value. Val pointer Value pointer. Points to the value of another parameter. Fieldbus addresses Refer to the User’s Manual of the fieldbus adapter. Pointer parameter format in fieldbus communication Value and bit pointer parameters are transferred between the fieldbus adapter and drive as 32-bit integer values.
  • Page 205: 32-Bit Integer Bit Pointers

    Additional parameter data 205 32-bit integer bit pointers When a bit pointer parameter is connected to value 0 or 1, the format is as follows: 30…31 16…29 Name Source type Not in use Value Value 0…1 Description Bit pointer is connected 0 = False, 1 = True to 0/1.
  • Page 206: Parameter Groups 1

    206 Additional parameter data Parameter groups 1…9 Data Update Name Type Range Unit Notes length time 01 Actual values 01.01 Motor speed rpm REAL -30000…30000 250 µs 01.02 Motor speed % REAL -1000…1000 2 ms 01.03 Output frequency REAL -30000…30000 2 ms 01.04 Motor current REAL...
  • Page 207 Additional parameter data 207 Data Update Name Type Range Unit Notes length time 02.07 AI2 scaled REAL -32768…32768 2 ms 02.08 AI3 REAL -22…22 2 ms 02.09 AI3 scaled REAL -32768…32768 2 ms 02.10 AI4 REAL -22…22 2 ms 02.11 AI4 scaled REAL -32768…32768 2 ms...
  • Page 208 208 Additional parameter data Data Update Name Type Range Unit Notes length time 04.06 Process var1 REAL -32768…32768 10 ms 04.07 Process var2 REAL -32768…32768 10 ms 04.08 Process var3 REAL -32768…32768 10 ms 04.09 Counter ontime1 UINT32 0…2147483647 10 ms 04.10 Counter ontime2 UINT32 0…2147483647...
  • Page 209: Parameter Groups 10

    Additional parameter data 209 Parameter groups 10…99 Data Default Name Type Range Unit len. (Factory macro) 10 Start/stop 10.01 Ext1 start func enum 0…6 10.02 Ext1 start in1 Bit pointer 10.03 Ext1 start in2 Bit pointer C.FALSE 10.04 Ext2 start func enum 0…6 Not sel...
  • Page 210: Enum 16 0

    210 Additional parameter data Data Default Name Type Range Unit len. (Factory macro) 13.11 AI3 filt time REAL 0…30 0.100 s 13.12 AI3 max REAL -22…22 mA or -11…11 V mA or V 22.000 mA 13.13 AI3 min REAL -22…22 mA or -11…11 V mA or V 4.000 mA 13.14 AI3 max scale...
  • Page 211 Additional parameter data 211 Data Default Name Type Range Unit len. (Factory macro) 14.19 DIO5 out src Bit pointer Ref running 14.22 DIO6 conf enum 0…1 Output 14.23 DIO6 out src Bit pointer Fault 14.26 DIO7 conf enum 0…1 Output 14.27 DIO7 out src Bit pointer Alarm...
  • Page 212: Bit Pointer

    212 Additional parameter data Data Default Name Type Range Unit len. (Factory macro) 15.13 AO3 src Val pointer Frequency 15.14 AO3 filt time REAL 0…30 0.100 s 15.15 AO3 out max REAL 0 … 22.7 22.000 mA 15.16 AO3 out min REAL 0 …...
  • Page 213 Additional parameter data 213 Data Default Name Type Range Unit len. (Factory macro) 20.04 Neg speed ena Bit pointer C.TRUE 20.05 Maximum current REAL 0…30000 0.00 A 20.06 Torq lim sel Bit pointer C.FALSE 20.07 Maximum torque1 REAL 0…1600 300.0% 20.08 Minimum torque1 REAL -1600…0...
  • Page 214 214 Additional parameter data Data Default Name Type Range Unit len. (Factory macro) 23.06 Acc comp Ftime REAL 0…1000 8.0 ms 23.07 Speed err Ftime REAL 0…1000 0.0 ms 23.08 Speed additive Val pointer Zero 23.09 Max torq sp ctrl REAL -1600…1600 300.0%...
  • Page 215: Enum 16 1

    Additional parameter data 215 Data Default Name Type Range Unit len. (Factory macro) 26.09 Const speed4 REAL -30000…30000 0 rpm 26.10 Const speed5 REAL -30000…30000 0 rpm 26.11 Const speed6 REAL -30000…30000 0 rpm 26.12 Const speed7 REAL -30000…30000 0 rpm 27 Process PID 27.01 PID setpoint sel Val pointer...
  • Page 216: Real -32768

    216 Additional parameter data Data Default Name Type Range Unit len. (Factory macro) 30.12 Stall time UINT32 0…3600 20 s 31 Mot therm prot 31.01 Mot temp1 prot enum 0…2 31.02 Mot temp1 src enum 0…12 Estimated 31.03 Mot temp1 almLim INT32 0…200 °C...
  • Page 217: Real 16 0

    Additional parameter data 217 Data Default Name Type Range Unit len. (Factory macro) 34.06 Load freq4 REAL 1…500 50 Hz 34.07 Load freq5 REAL 1…500 500 Hz 34.08 Load low lim1 REAL 0…1600 34.09 Load low lim2 REAL 0…1600 34.10 Load low lim3 REAL 0…1600 34.11 Load low lim4...
  • Page 218 218 Additional parameter data Data Default Name Type Range Unit len. (Factory macro) 36.03 Start time1 UINT32 00:00:00 … 24:00:00 00:00:00 36.04 Stop time1 UINT32 00:00:00 … 24:00:00 00:00:00 36.05 Start day1 enum 1…7 Monday 36.06 Stop day1 enum 1…7 Monday 36.07 Start time2 UINT32...
  • Page 219 Additional parameter data 219 Data Default Name Type Range Unit len. (Factory macro) 40.07 IR-compensation REAL24 0…50 0.00% 42 Mech brake ctrl 42.01 Brake ctrl enum 0…2 42.02 Brake acknowl Bit pointer C.FALSE 42.03 Open delay UINT32 0…5 0.00 s 42.04 Close delay UINT32 0…60...
  • Page 220 220 Additional parameter data Data Default Name Type Range Unit len. (Factory macro) 44.25 Val count2 src Val pointer Speed rpm 44.26 Val count2 lim UINT32 0…2147483647 6570000 44.27 Val count2 div UINT32 0…2147483647 44.28 Val cnt2 alm sel enum 0…1 Value2 44.29 Fan ontime lim...
  • Page 221 Additional parameter data 221 Data Default Name Type Range Unit len. (Factory macro) 50.05 Fba ref2 modesel enum 0…2 Torque 50.06 Fba act1 tr src Val pointer P.01.01 50.07 Fba act2 tr src Val pointer P.01.06 50.08 Fba sw b12 src Bit pointer C.FALSE 50.09 Fba sw b13 src...
  • Page 222 222 Additional parameter data Data Default Name Type Range Unit len. (Factory macro) 57 D2D communication 57.01 Link mode enum 0…2 Disabled 57.02 Comm loss func enum 0…2 Alarm 57.03 Node address UINT32 1…62 57.04 Follower mask 1 UINT32 0h00000000 … 0h7FFFFFFF 0h00000000 57.05 Follower mask 2 UINT32...
  • Page 223 Additional parameter data 223 Data Default Name Type Range Unit len. (Factory macro) 64.26 AL2 20 to 30% REAL 0…100 0.00% 64.27 AL2 30 to 40% REAL 0…100 0.00% 64.28 AL2 40 to 50% REAL 0…100 0.00% 64.29 AL2 50 to 60% REAL 0…100 0.00%...
  • Page 224 224 Additional parameter data Data Default Name Type Range Unit len. (Factory macro) 93.03 Enc1 sp CalcMode enum 0….5 Auto rising 93.11 Enc2 pulse nr UINT32 0…65535 93.12 Enc2 type enum 0…1 Quadrature 93.13 Enc2 sp CalcMode enum 0….5 Auto rising 94 Ext IO conf 94.01 Ext IO1 sel UINT32...
  • Page 225: Fault Tracing

    Alarm and fault indications An alarm or a fault message indicates abnormal drive status. Most alarm and fault causes can be identified and corrected using this information. If not, an ABB representative should be contacted. The four-digit code number in brackets after the message is for the fieldbus communication.
  • Page 226: How To Reset

    30.07 Sto diagnostic is set to Alarm. 2004 STO MODE CHANGE Error in changing Safe Torque Contact your local ABB representative. (0xFF7A) Off supervision, i.e. parameter 30.07 Sto diagnostic setting could not be changed to value Alarm.
  • Page 227 Fault tracing 227 Code Alarm Cause What to do (fieldbus code) 2005 MOTOR Estimated motor temperature Check motor ratings and load. TEMPERATURE (based on motor thermal Let motor cool down. Ensure proper (0x4310) model) has exceeded alarm motor cooling: Check cooling fan, clean limit defined by parameter Programmable fault: cooling surfaces, etc.
  • Page 228 228 Fault tracing Code Alarm Cause What to do (fieldbus code) 2013 DEVICE OVERTEMP Measured drive temperature Check ambient conditions. (0x4210) has exceeded internal alarm Check air flow and fan operation. limit. Check heatsink fins for dust pick-up. Check motor power against unit power. 2014 INTBOARD Interface board (between...
  • Page 229 Fault tracing 229 Code Alarm Cause What to do (fieldbus code) 2023 ENCODER 2 Encoder 2 has been activated Check parameter 90.02 Encoder 2 sel FAILURE (0x7381) by parameter but the encoder setting corresponds to actual encoder interface (FEN-xx) cannot be interface 1 (FEN-xx) installed in drive found.
  • Page 230 1 and/or 2 for five master drive. consecutive reference Check the drive-to-drive link wiring. handling cycles. 2034 D2D BUFFER Transmission of drive-to-drive Contact your local ABB representative. OVERLOAD references failed because of (0x7520) message buffer overflow. Programmable fault: 57.02 Comm loss func 2035...
  • Page 231 Fault tracing 231 Code Alarm Cause What to do (fieldbus code) 2043 STALL Motor is operating in stall Check motor load and drive ratings. (0x7121) region because of e.g. Check fault function parameters. excessive load or insufficient Programmable fault: motor power. 30.09 Stall function 2044 LCURVE...
  • Page 232 232 Fault tracing Code Alarm Cause What to do (fieldbus code) 2052 COOLALARM Drive module temperature is Check ambient temperature. If it exceeds (0x4290) excessive. 40 °C (104 °F), ensure that load current does not exceed derated load capacity of drive.
  • Page 233 Fault tracing 233 Code Alarm Cause What to do (fieldbus code) 2400 SOLUTION ALARM Alarm generated by custom Check custom application program. (0x6F80) application program.
  • Page 234: Fault Messages Generated By The Drive

    Check that there is no earth fault in motor or motor cables: - measure insulation resistances of motor and motor cable. If no earth fault can be detected, contact your local ABB representative. 0007 FAN FAULT Fan is not able to rotate freely Check fan operation and connection.
  • Page 235 Br temp faultlim. Check that braking cycle meets allowed limits. 0013 CURR MEAS GAIN Difference between output Contact your local ABB representative. (0x3183) phase U2 and W2 current measurement gain is too great. 0014 CABLE CROSS CON Incorrect input power and Check input power connections.
  • Page 236 Fault Cause What to do (fieldbus code) 0018 CURR U2 MEAS Measured offset error of U2 Contact your local ABB representative. (0x3184) output phase current measurement is too great. (Offset value is updated during current calibration.) 0019 CURR V2 MEAS Measured offset error of V2 Contact your local ABB representative.
  • Page 237 Check control panel connector. communicating. 30.03 Local ctrl loss Replace control panel in mounting platform. 0037 NVMEM Drive internal fault Contact your local ABB representative. CORRUPTED Note: This fault cannot be (0x6320) reset. 0038 OPTIONCOMM LOSS Communication between drive Check that option modules are properly...
  • Page 238 Fieldbus. Check cable connections. Check if communication master is able to communicate. 0046 FB MAPPING FILE Drive internal fault Contact your local ABB representative. (0x6306) 0047 MOTOR OVERTEMP Estimated motor temperature Check motor ratings and load. (0x4310) (based on motor thermal Let motor cool down.
  • Page 239 90.10 Enc par refresh. 0052 D2D CONFIG Configuration of the drive-to- Contact your local ABB representative. (0x7583) drive link has failed for a reason other than those indicated by alarm A-2042, for example start inhibition is requested but not granted.
  • Page 240 09.20…09.22. Check that the FMBA module is correctly wired. Try installing the FMBA module into another slot. If the problem persists, contact your local ABB representative. 0063 MOTOR TEMP2 Estimated motor temperature Check motor ratings and load. (0x4313) (based on motor thermal Let motor cool down.
  • Page 241 Fault Cause What to do (fieldbus code) 0203 T4 OVERLOAD Firmware time level 4 overload Contact your local ABB representative. (0x6100) Note: This fault cannot be reset. 0204 T5 OVERLOAD Firmware time level 5 overload Contact your local ABB representative.
  • Page 242 If the fault still occurs, contact your local ABB representative. 0312 UFF OVERSIZE UFF file is too big. Contact your local ABB representative. (0x6300) 0313 UFF EOF UFF file structure failure Delete faulty file or contact your local (0x6300) ABB representative.
  • Page 243: Fieldbus Control

    Fieldbus control 243 Fieldbus control What this chapter contains The chapter describes how the drive can be controlled by external devices over a communication network (fieldbus).
  • Page 244: System Overview

    244 Fieldbus control System overview The drive can be connected to a fieldbus controller via a fieldbus adapter module. The adapter module is installed into drive Slot 3. ACS850 Fieldbus controller Fieldbus Other devices Type Fxxx fieldbus adapter in Slot 3...
  • Page 245: Setting Up Communication Through A Fieldbus Adapter Module

    Fieldbus control 245 Setting up communication through a fieldbus adapter module Before configuring the drive for fieldbus control, the adapter module must be mechanically and electrically installed according to the instructions given in the User’s Manual of the appropriate fieldbus adapter module. The communication between the drive and the fieldbus adapter module is activated by setting parameter 50.01 Fba enable...
  • Page 246 246 Fieldbus control Parameter Setting for Function/Information fieldbus control 51.30 Mapping file – Displays the fieldbus adapter module mapping file revision stored in the memory of the drive. 51.31 D2FBA comm – Displays the status of the fieldbus adapter module communication. 51.32 FBA comm –...
  • Page 247: Drive Control Parameters

    Fieldbus control 247 Drive control parameters The Setting for fieldbus control column gives the value to use when the fieldbus interface is the desired source or destination for that particular signal. The Function/ Information column gives a description of the parameter. Parameter Setting for Function/Information...
  • Page 248: The Fieldbus Control Interface

    248 Fieldbus control The fieldbus control interface The cyclic communication between a fieldbus system and the drive consists of 16/32- bit input and output data words. The drive supports at the maximum the use of 12 data words (16 bits) in each direction. Data transmitted from the drive to the fieldbus controller is defined by parameters 52.01 FBA data in1 …...
  • Page 249: The Control Word And The Status Word

    With other profiles (e.g. PROFIdrive for FPBA-01, AC/DC drive for FDNA-01, DS-402 for FCAN-01 and ABB Drives profile for all fieldbus adapter modules) fieldbus adapter module converts the fieldbus-specific control word to the FBA communication profile and status word from FBA communication profile to the fieldbus-specific status word.
  • Page 250: Fieldbus References

    250 Fieldbus control Fieldbus references References (FBA REF) are 16/32-bit signed integers. A negative reference (indicating reversed direction of rotation) is formed by calculating the two’s complement from the corresponding positive reference value. The contents of each reference word can be used as torque or speed reference. When torque or speed reference scaling is selected (by parameter 50.04 Fba ref1 modesel...
  • Page 251: State Diagram

    Fieldbus control 251 State diagram The following presents the state diagram for the FBA communication profile. For other profiles, see the User’s Manual of the appropriate fieldbus adapter module. from any state from any state Communication (FBA CW Bits 7 = 1) Fault Profile (FBA SW Bit 16 = 1)
  • Page 252 252 Fieldbus control...
  • Page 253: Control Block Diagrams

    Control block diagrams 253 Control block diagrams What this chapter contains The chapter contains a graphical representation of the control program.
  • Page 254: Speed Feedback

    254 Control block diagrams...
  • Page 255: Speed Reference Modification And Ramping

    Control block diagrams 255...
  • Page 256: Speed Error Handling

    256 Control block diagrams...
  • Page 257: Torque Reference Modification, Operating Mode Selection

    Control block diagrams 257...
  • Page 258: Direct Torque Control

    258 Control block diagrams...
  • Page 259: Further Information

    Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/drives...
  • Page 260 ABB Oy ABB Inc. ABB Beijing Drive Systems Co. Ltd. AC Drives Automation Technologies No. 1, Block D, A-10 Jiuxianqiao Beilu P.O. Box 184 Drives & Motors Chaoyang District FI-00381 HELSINKI 16250 West Glendale Drive Beijing, P.R. China, 100015 FINLAND...

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