Subaru IMPREZA 2002 Service Manual page 337

CLUTCH PEDAL
I
CLUTCH SYSTEM
4) Remove the clutch pedal and bushings.
B2M4117A
(A) Clutch pedal
(B) Bushing
5 ) Remove the stopper, clip, O-ring, rod S, and
then remove the spring and bushing
S.
(A) Clip
(B) O-ring
(C) Bushings
(D) Spring S
(E) Rod
S
(F) Stopper
6) Remove the stoppers from clutch pedal.
7) Remove the clutch pedal pad. (Non-turbo model)
D: ASSEMBLY
1) Attach the clutch switch, etc. to pedal bracket
temporarily.
2) Clean the inside of bores of clutch pedal and
brake pedal, apply grease, and set bushings into
bores.
3) Align the bores of pedal bracket, clutch pedal
and brake pedal, attach brake pedal return spring,
assist rods, and spring, and bushing.
NOTE:
Clean up inside of bushings and apply grease be-
fore installing the spacer.
E: INSPECTION
Move the clutch pedal pads in the lateral direction
with a force of approximately 10 N (1 kgf, 2 Ib) to
ensure the pedal deflection is in specified range.
CAUTION:
If excessive deflection is noted, replace the
bushings with new ones.
Deflection of clutch pedal:
Service limit
5.0 mm (0.197 in) or less
(A) Clutch pedal
(B) Brake pedal
F: ADJUSTMENT
1) Turn the lock nuts until clutch pedal full stroke
length is within specifications.
CAUTION:
Do not attempt to turn the clutch switch to ad-
just clutch pedal full stroke length.
NOTE:
If the lock nuts cannot adjust the clutch pedal full
stroke length to specifications, turn the master cyl-
inder push rod to adjust it.
Specified clutch pedal full stroke: A
130
-
135 mm (5.12
-
5.31 in)
Tightening torque (Clutch switch lock nut):
T: 8 N.m (0.8 kgf-m, 5.8 ft-16)
C L-27