Subaru IMPREZA 2002 Service Manual page 265

I
TRANSFER CASE AND EXTENSION CASE ASSEMBLY
MANUAL TRANSMISSION AND DIFFERENTIAL
9. Transfer Case and Extension
A: REMOVAL
1) Remove the manual transmission assembly
from vehicle. <Ref. to MT-27, REMOVAL, Manual
Transmission Assembly.>
2) Remove the back-up light switch and neutral po-
sition switch. <Ref. to MT-37, REMOVAL, Switches
and Harness.>
3) Remove the transfer case with extension case
Case Assembly
assembly.
4) Remove the shifter arm.
5) Remove the extension case assembly.
B3M1374
I
INSTALLATION B
1) Install the center differential and transfer driven
gear into transfer case.
2j Remove the bearing cone from the extension
case assemblv, and install to taper roller bearing of
the transfer d h e n gear.
(A) Bearing cone (Extension case)
(B) Extension case
3) While pressing the bearing cone horizontally,
turn the driven shaft ten rotations.
4) Measure the height
"W' between transfer case
and taper roller bearing on the transfer driven gear.
5 ) Measure the depth "X'.
NOTE:
Measure with bearing cone and thrust washer re-
moved.
6) Calculate space "t" using the following equation:
t
=
X
-
W
+
0.2 to 0.3 mm (0.008 to 0.012 in)
MT-41