Shifter Fork And Rod - Subaru IMPREZA 2002 Service Manual

SHIFTER FORK AND ROD
MANUAL TRANSMISSION AND DIFFERENTIAL
I
20.Shifter Fork and Rod
A: REMOVAL
1) Remove the manual transmission assembly
from vehicle. <Ref. to MT-27, REMOVAL, Manual
Transmission Assembly.>
2) Remove the back-up light switch and neutral po-
sition switch. <Ref. to MT-37, REMOVAL, Switches
and Harness.>
3) Remove the transfer case with extension case
assembly. <Ref. to MT-41, REMOVAL, Transfer
Case and Extension Case Assembly.>
4) Remove the transmission case. <Ref. to MT-54,
REMOVAL, Transmission Case.>
5) Removes the drive pinion shaft assembly. <Ref.
to MT-63, REMOVAL, Drive Pinion Shaft Assem-
bly.>
6) Remove the main shaft assembly.
<Ref. to MT-57, REMOVAL, Main Shaft Assembly
for Single-Range.>
7) Remove the differential assembly. <Ref. to MT-
7.4,~ REMOVAL, Front Differential Assembly.>
8) Drive out the straight pin with ST, and 5th shifter
fork.
ST 398791700 STRAIGHT PIN REMOVER
(
B3M03331
(A) Straight pin
(6) 5th shifter fork
9) Remove the plugs, springs and checking balls.
10) Drive out the straight pin, and pull out 3-4 fork
rod and shifter fork.
NOTE:
When removing rod, keep other rods in neutral. Al-
so, when pulling out straight pin, remove it toward
the inside of the case so that it does not hit against
the case.
(A) Straight pin
(B) 3-4 fork rod
(C) Shifter fork
11) Drive out the straight pin, and pull out the 1-2
fork rod and shifter fork.
12) Remove the outer snap ring, and pull out re-
verse shifter rod arm from reverse fork rod. Then
take out the ball, spring and interlock plunger from
rod. And then remove the rod.
NOTE:
When pulling out reverse shifter rod arm, be careful
not to let ball pop out of arm.
13) Remove the reverse shifter lever.
B: INSTALLATION
1) Install the reverse arm fork spring, ball and inter-
lock plunger to reverse fork rod arm. Insert the re-
verse fork rod into hole in reverse fork rod arm, and
hold it with outer snap ring using ST.
CAUTION:
Apply grease to plunger to prevent it from fall-
ing.
ST 39941 1700 ACCENT BALL INSTALLER
2) Position the ball, spring and gasket in reverse
shifter rod hole, on left side transmission case, and
tighten the checking ball plug.
CAUTION:
Replace gasket with a new one.
3) Install the 1-2 fork rod into 1-2 shifter fork via the
hole on the rear of the transmission case.
MT-80