Subaru IMPREZA 2002 Service Manual page 288

DRIVE PINION SHAFT ASSEMBLY
I
MANUAL TRANSMISSION AND DIFFERENTIAL
Part No.
I
Thickness mm (in)
8) Select one to three shims from the next table for
the value determined as described above and take
a shim thickness which is closest to the said value.
32295AA051
32295AA061
32295AA071
32295AA081
0.200 (0.0079)
0.225 (0.0089)
0.250 (0.0098)
0.275 (0.0108)
I
32295AA031
I
0.1 50 (0.0059)
I
32295AA041
I
0.175 (0.0069)
I
32295AA091
I
0.300 (0.01 18)
I
32295AA101
I
0.500 (0.0197)
9) Install the differential assembly. <Ref. to MT-71,
INSTALLATION, Front Differential Assembly.>
10) Set the transmission main shaft assembly and
drive pinion assembly in position. (So there is no
clearance between the two when moved all the way
to the front). Inspect the suitable 1 st - 2nd, 3rd -
4th and 5th shifter fork so that the coupling sleeve
and reverse driven gear are positioned in the cen-
ter of their cynchronizing mechanisms. <Ref. to
MT-68, INSPECTION, Drive Pinion Shaft Assem-
bly.>
11) Install the transmission case. <Ref. to MT-55,
INSTALLATION, Transmission Case.>
12) Install the transfer case with extension case as-
sembly. <Ref. to MT-41, INSTALLATION, Transfer
Case and Extension Case Assembly.>
13) Install the manual transmission assembly to ve-
hicle.<Ref. to MT-27, Manual Transmission As-
sembly.>
C: DISASSEMBLY
CAUTION:
Attach a cloth to the end of driven shaft (on the
frictional side of thrust needle bearing) during
disassembly or reassembly to prevent damage.
1) Straighten the lock nut at staked portion.
move the lock nut using S T l , ST2 and ST3.
ST1 8998841 00 HOLDER
ST2 4984271 00 STOPPER
ST3 899988608 SOCKET WRENCH (27)
Re-
G3M0595
2) Withdraw the drive pinion from driven shaft.
Remove the differential bevel gear sleeve, adjust-
ing washer No. 1, adjusting washer No. 2, thrust
bearing, needle bearing, drive pinion collar, needle
bearing and thrust bearing.
Differential bevel gear sleeve
Washer
No.
1 (25 x 37.5 x t)
Thrust bearing (25 x 37.5
x
3)
Washer No. 2 (25 x 37.5 x 4)
Needle bearing (25 x 30 x 20)
Drive pinion collar
Needle bearing (30
x
37 x 23)
Thrust bearing (33 x 50 x 3)
MT-64