Master Cylinder Assembly - Suzuki sq-416-420-625 Service Manual

5A-10 BRAKES PIPE / HOSE / MASTER CYLINDER

MASTER CYLINDER ASSEMBLY

[A]
1. Reservoir cap
2. Reservoir
3. Master cylinder
4. Flare nuts
REMOVAL
NOTE:
Do not allow brake fluid to get on painted surfaces.
1) Disconnect reservoir lead wire at coupler.
2) Clean around reservoir cap and take out fluid with syringe or
4
3) Remove master cylinder with reservoir from brake booster.
3
5. Attaching nut
6. ABS control module
connector
7. Bracket bolt
[B]
[A]: With ABS
[B]: Without ABS
such.
D For vehicle with ABS
a) Loosen flare nuts for master cylinder and ABS hydraulic
unit as shown.
b) For LH steering vehicle, disconnect ABS control module
connector.
c) For RH steering vehicle, remove ABS hydraulic unit brack-
et bolts.
d) Disconnect brake pipes between master cylinder and ABS
hydraulic unit.
D For vehicle without ABS
a) Loosen flare nuts for master cylinder.
b) Disconnect brake pipes for master cylinder.
1. Piston stopper circlip
2. Piston stopper
3. Cylinder cup and plate
4. Primary piston
5. Piston cup
6. Secondary piston pressure cup
7. Primary piston Assy
8. Secondary piston
9. Secondary piston Assy
10. Secondary piston stopper bolt
11. Master cylinder body
12. O-ring