Suzuki sq-416-420-625 Service Manual page 627

"a": Approx. 5mm (0.197 in.)
1. Mark mating marks
2. Glass
3. Body
4. Molding
1. Do not apply primer
2. Primer
3. Apply primer
4. Old adhesive
INSTALLATION
1) Using cleaning solvent, clean windshield edge where wind-
shield glass is to be adhered. (Let it dry for more than 10 min-
utes.)
2) Install new glass stoppers (2pcs.) to lower side of windshield and
new fastener to body.
When reusing wind shield, install new fastener to wind shield.
1. Fastener
3) To determine installing position of glass to body, position glass
against body so that clearance between upper end of glass and
body is about 5 mm (0.197 in.) and clearances between each
side end (right & left) of glass and body are even. Place glass so
that lug of fastener is matched with cut in body and fit fastener.
Then mark mating marks on glass and body as shown.
Upper clearance can be adjusted by moving stoppers position.
4) Clean contact surfaces of old adhesive, paint or bare metal thor-
oughly.
If surfaces of paint or bare metal come out, apply primer for body
with caution not to apply primer to surface of adhesive remaining
on body.
NOTE:
D Be sure to refer to primer maker's instruction for proper
handling and drying time.
D Do not touch body and old adhesive surfaces where glass
is to be adhered.
5) Install new molding to glass.
6) Clean glass surface to be adhered to body with clean cloth. If
cleaning solvent is used, let it dry for more than 10 minutes.
Cleaning Area
Distance from the edge of glass or molding
"a": 30 – 50 mm (1.18 – 1.97 in.)
1. Molding
2. Glass
BODY SERVICE 9-9