Note; General Description - Suzuki sq-416-420-625 Service Manual

5B-2 FRONT BRAKE
DISC BRAKE CALIPER ASSEMBLY
This caliper is mounted to the brake caliper carrier with two caliper pin bolts. Hydraulic force, created by applying
force to the brake pedal, is converted by the caliper to friction. The hydraulic force acts equally against the piston
and the bottom of the caliper bore to move the piston outward and to move (slide) the caliper inward, resulting in
a clamping action on the disc. This clamping action forces the pads (linings against the disc, creating friction to
stop the vehicle.

NOTE:

D Lubricate parts as specified. Do not use lubricated shop air on brake parts as damage to rubber compo-
nents may result. If any component is removed or line disconnected, bleed the brake system.
Replace pads in axle sets only. The torque values specified are for dry, unlubricated fasteners.
D For identification of the brake caliper type, see maker name or mark on brake caliper as shown.
[A]
[B]

GENERAL DESCRIPTION

[A]: TOKICO produced
[B]: SUMITOMO ELECTRIC produced
1. Caliper pin bolt
2. Boot
3. Disc brake caliper
(Disc brake cylinder)
4. Piston seal
5. Disc brake piston
6. Cylinder boot
7. Disc brake inner pad
8. Disc brake outer pad
9. Brake caliper carrier
10. Pad spring
11. Bleeder plug
12. Bleeder plug cap
13. Caliper pin
14. Anti noise shim
15. Inner shim
Tightening torque
.
(a): 8.5 N m (0.85 kg-m, 6.5 lb-ft)
.
(b): 8.0 N m (0.80 kg-m, 6.0 lb-ft)