Extension Case (2Wd Model); Extension Case Oil Seal (2Wd Model) - Suzuki sq-416-420-625 Service Manual

6
1
1. Extension case
2. Select return spring bolt
3. Select return spring (short)
4. Select return spring (long)
5. Guide pin
6. Speed sensor assembly
1. Oil seal
2. Extension case
1
2
"B"

EXTENSION CASE (2WD MODEL)

DISASSEMBLY
2,"A",(a)
1) Remove oil seal.
3,"A"
2) Remove select return spring bolts and then springs and guide
5,"A"
pins.
3) Remove speed sensor assembly.
REASSEMBLY
1) Install oil seal.
2) After applying grease, install select guide pins, select return
springs and spring bolts and torque them to specification.
5,"A"
"A": Grease 99000-25010
4,"A"
Tightening Torque
2,"A",(a)
(a): 23 N
After installing, check to make sure that each pin moves smooth-
ly.
3) Install speedometer driven gear case assembly to extension
case.

EXTENSION CASE OIL SEAL (2WD MODEL)

REMOVAL AND INSTALLATION
1) Remove propeller shaft referring to SECTION 4B.
2) Using screwdriver, remove oil seal.
3) Using special tool (A) and plastic hammer, press fit new oil seal
into extension case till oil seal contacts stepped part of extension
case as shown. Be sure to apply grease to oil seal lip.
"A"
"A": Grease 99000-25010
1
2
Special Tool
(A): 09951-16060
4) Clean and inspect sliding portion of propeller shaft front end
(where oil seal contacts) before installation and if even small
dent or scratch exists, correct and clean it again.
Then apply grease inside splines of propeller shaft.
"B": Grease 99000-25010
5) Install propeller shaft referring to SECTION 4B.
MANUAL TRANSMISSION (TYPE 1) 7A-13
.
m (2.3 kg-m, 17.0 lb-ft)