Clutch Master Cylinder - Suzuki sq-416-420-625 Service Manual

INSPECTION
Check pipe and hose for dent, kink, crack, dirt and dust. Replace
if check result is not satisfactory.
1. Pipe
2. Hose
3. Flare nut
INSTALLATION
Reverse removal sequence noting following points.
Tighten flare nuts to specified torque.
Tightening Torque
(a): 16 N
NOTE:
D For air bleeding of master cylinder alone, it must be removed
from vehicle.
(For procedures of removal and installation of master cylin-
der assembly and air bleeding, refer to CLUTCH MASTER
CYLINDER section.)
D Do not allow fluid to get on painted surface.
D Do not allow pipe and hose to contact hard against vehicle
or other parts.
D Install each clamp securely.
D Install E-ring securely as shown.
1. Pipe
D After installation, check clutch pedal free travel and bleed air
2. Hose
3. Flare nut
from system.
4. E-ring
D Check fluid leakage.
D Add fluid close to MAX level of reservoir.

CLUTCH MASTER CYLINDER

REMOVAL
1) Clean around reservoir cap and take out fluid with syringe or
such.
2) Remove push rod clevis pin.
1. Master cylinder
3) Disconnect fluid pipe from master cylinder.
assembly
2. Clutch pipe
NOTE:
3. Attaching nut
4. Attaching bolt Do not allow fluid to get on painted surfaces.
5. Clevis pin
6. Clip
4) Remove master cylinder attaching nut and bolt.
7. Flare nut
5) Remove master cylinder assembly and gasket.
.
m (1.6 kg-m, 11.5 lb-ft)
CLUTCH 7C1-5