Gearshift Construction; Gearshift Shaft / Gearshift Cam Plate Removal And Installation - Suzuki RMX450Z Service Manual

Gearshift Construction

4
1. Gearshift arm stopper
2. Gearshift shaft
3. Return spring
4. Oil seal
5. Gearshift cam stopper
6. Gearshift cam
7. Gearshift cam driven
gear pin
Gearshift Shaft / Gearshift Cam Plate Removal
and Installation
Removal
1) Remove the protector. Refer to "Exterior Parts
Removal and Installation" in Section 9D (Page 9D-
1).
2) Drain engine oil. Refer to "Engine Oil Inspection and
Replacement" in Section 0B (Page 0B-5).
3) Drain engine coolant. Refer to "Cooling System
Inspection" in Section 0B (Page 0B-9).
4) Remove the gearshift lever (1).
NOTE
Mark the gearshift shaft head at which the
gearshift lever slit set for correct
reinstallation.
BA02J25206011
6
5
7
(b)
(c)
1
(a)
3
2
IA02J1520029-04
: 23 N⋅m (2.3 kgf-m, 16.5 lbf-ft)
: 24 N⋅m (2.4 kgf-m, 17.5 lbf-ft)
: 10 N⋅m (1.0 kgf-m, 7.0 lbf-ft)
: Apply grease.
: Apply thread lock to the thread
part.
: Apply thread lock to the thread
part.
: Do not reuse.
BA02J25206012
1
IA02J1520030-01
Manual Transmission:
5) Remove the right crankcase cover. Refer to "Kick
Starter Removal and Installation" in Section 1I
(Page 1I-15).
6) Remove the clutch component parts. Refer to
"Clutch Removal" in Section 5C (Page 5C-7).
7) Remove the gearshift shaft (2) and washer (3).
2
8) Remove the washer (3), snap ring (4) and return
spring (5) from the gearshift shaft (2).
Special tool
: 09900–06107 (Snap ring remover (Open
type))
5
4
3
9) Remove the gearshift pawl lifter (6) and gearshift
cam driven gear (7).
NOTE
Be careful not to drop the pins and springs
when removing the gearshift cam driven
gear.
5B-13
3
IA02J1520031-01
2
IA02J1520032-02
7
6
IA02J1520033-01