Fork Damper Installation - Honda 2010 CRF250R Service Manual

FRONT WHEEUSUSPENSION/STEERING
FORK DAMPER INSTALLATION
Tighten the fork center boll lock nut fully, and measure
the length between the fork center bolt lock nut end and
piston rod end as shown.
NUT
STANDARD : 11 - 13 mm (0.43 - 0.51 in)
Wipe off any oil completely from the fork damper.
Apply recommended fork oil (page 13-26) to the
~========= S= E=A=T==::::;:==~--==
bushing. STOPPER -;-_.., ..
Install the bacli-up
Install the seat stopper, back-up ring and spring seat BACK-UP
ring
with its
black
coliar to the fork damper in the shown direction.
coated side facing
the
seal
stopper.
Blow out the oil off completely from the fork spring.
Install the fork spring into the fork assembly.
Apply recommended fork oil (page 13-26) to a new 0-
ring, and install it to the fork damper.
Temporarily install the fork damper assembly into the
fork assembly.
RING
COLLAR
BACK-UP
RING SEAT
'10 shown:
FORK DAMPER
ASSEMBLY
a-RING
Do
not over-tighten
the vise on the axle
holder.
FORK ASSEMBLY
Set the axle holder of the fork slider in a vise with a
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piece of wood or soft jaws to avoid damage.
Push the fork damper out from the slider until the fork
center bolt lock nut is fully exposed, and install the
piston base or mechanic's stopper 1001 between the
axle holder and fork center bolt lock nut.
TOOL:
Piston base
Fork rod stopper
07958-2500001 or
07 AMB-KZ3A 100
(U.S.A. only)
Check the push rod
Install the push rod into the piston rod until it stops.
installation by
turning the push rod
dght and left.
13-31