Honda 2010 CRF250R Service Manual page 136

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FUEL SYSTEM (PGM·FI)
Do not blow into the
fuel pump.
Remove Ihe fuel pump stopper, fuel pump
assembly
and
D-ring.
ASSEMBLY ('10)
Apply small amount of silicone grease to a new O-ring.
Install the G-ring to the fuel pump assembly.
InstaJi the fuel pump
assembly
into the fuel pump unit
holder
while
routing the fuel pump wires through Ihe
holder grooves as shown.
Install the fuel pump
stopper.
Clean the fuel pump jOint area
with compressed
air.
Install a
new
fuel strainer
onto
Ihe fuel pump assembly
joint.
Be
careful not to
Turn the strainer
counterclockwise
until its hook is
damage
the
hook,
completely seated
on the
joint
boss.
boss and
clip.
Apply small amount of silicone grease to a new O-ring.
Install the O-ring to the fuel pump
base.
Be
sure thaI
the
Install the fuel pump unit holder assembly
into
the fuel
hooks
are
pump base while aligning its hooks
with
the grooves
in
completely seated
the pump base tabs.
in
the grooves.
Rep/ace
the
fuel
pump unit if the gap
between the
hook
and tab
is
more than
1.0
mm (0.04
in).
Be
careful not
10 Connect
the fuel pump wires to the fuel pump base
damage Ihe fuel
terminals as shown
.
pump wires.
Install the fuel pump unit
(page
5-43).
5-40
FUEL
STRAINER
JOINT
I
FUEL
PUMP BASE
RED WIRE
BLACK
WIRE
/
FUEL PUMP
BASE

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