Index - Honda 2010 CRF250R Service Manual

ADDITIONAL ITEMS REQUIRING FREQUENT
REPLACEMENT ... ....... ....... ....... .. .... 3-5
AIR CLEANER ............. ............. .............. ·········· 3-8
AIR CLEANER HOUSING ......... ···· 5-46
ALTERNATOR COIL ........................ ················ 16-9
BALANCER DRIVEN GEAR/BALANCER SHAFT ········ 12-9
BRAKE FLUID ············· ................ ································ 3-23
BRAKE FLUID REPLACEMENT/AIR BLEEDING ········ 15-7
BRAKE PADS WEAR ................ ............. ········3-24
BRAKE PADS/DiSC .. ···· ....................... ······· 15-11
BRAKE PEDAL ............. ······15-29
BRAKE SYSTEM ............. ········3-25
CABLE
&
HARNESS ROUTING ................... ········1-21
CAM CHAIN TENS lONER ................ ··········8·35
CAMSHAFT/ROCKER ARM INSTALLATION ·············· 8·32
CAMSHAFT/ROCKER ARM REMOVAL ······················ 8·10
CLUTCH ········ ·········10·7
CLUTCH LEVER ..... ................ ..................... ···· ·13·56
CLUTCH SYSTEM " ....................................... ····· ·· 3·25
CLUTCH/KICKSTARTER/GEARSHIFT LINKAGE
SPECIFICATIONS .. ..... ...... . .......... ... .... ····1·9
COMPONENT LOCATION
ALTERNATOR .................................... ···· ··············· 11·2
CLUTCH/KICKSTARTER/GEARSHIFT LINKAGE " 10·2
CRANKCASE/CRANKSHAFTfTRANSMISSIONI
BALANCER ...... . .... ...................... ' 12·2
CYLINDER HEADNALVES ............... "' 8·2
CYLINDER/PISTON ... ............. . ...............
····· 9~2
ENGINE REMOVAUINSTALLATION ······· ···· 7-2
FRONT WHEEUSUSPENSIONISTEERING ··········· 13-2
FUEL SYSTEM (PGM-FI) .. ········································· 5-2
HYDRAULIC BRAKE ...................... ············15-2
REAR WHEEUSUSPENS10N ···· 14-2
CONDENSER .............. ...................... ··········· 16-16
CONNECTOR LOCATION ···· ······· 5-10
CONTROL CABLES ................................................... 3-27
COOLANT REPLACEMENT ············ ········ 6-6
COOLING SYSTEM ............ ........................... .. 3-17
COOLING SYSTEM SPECiFiCATIONS··· ····· ·······1-7
CRANKCASE ' ............................. ............... ····12-13
CRANKCASE BEARING REPLACEMENT·· ·· ··· 12-26
CRANKCASE BREATHER ................................... ·····3-10
CRANKCASE/CRANKSHAFTITRANSMISSIONI
BALANCER SPECiFiCATIONS ······ .............. ················1-9
CRANKSHAFT ··············12-24
CYLINDER COMPRESSION TEST ············8-7
CYLINDER HEAD ASSEMBLy··· ·· ............... ·····8-26
CYLINDER HEAD COVER ............. ······· 8-7
CYLINDER HEAD DISASSEMBLY ··· ············ 8-19
CYLINDER HEAD INSPECTION ....................... " 8-20
CYLINDER HEAD INSTALLATION ............. ················8-30
CYLINDER HEAD REMOVAL .......................... . " 8-17
CYLINDER HEADNALVES SPECIFICATIONS , "' 1-6
CYLINDER INSTALLATION ................. ............. "' 9-6
CYLINDER REMOVAL ............... ···············9--4
CYLINDER/PISTON IN SPECTION ········· .............. ·······9·5
CYLINDER/PISTON SPECIFICATIONS ······· 1-8
DECOMPRESSOR SYSTEM ·······································8-14
DRIVE CHAIN ················································· ............ ' 3-16
DRIVE CHAIN ROLLER (' 10. ' 11 ) .............................. ' 3·21
DRIVE CHAIN ROLLER (After '11 ).. ' 3-22
DRIVE CHAIN SUDER ··· .. ······· .. ··· .. ·· '3-21
DRIVE/DRIVEN SPROCKET .... .......................... . ... 3·22
DTC INDEX ······························· ········5-15
DTC TROUBLESHOOTING ·········.. "5-16
ECM ............................. .................. ·····5-56
ECT SENSOR ············ ............. ················5-57
ELECTRICAL SYSTEM SPECIFICATIONS ····· .. ·1·12
ENGINE GUARD .................... ······································2--4
INDEX
ENGINE IDLE SPEED · .. ·· .. ················ ··· ······· 3-16
ENGINE INSTALLATION ' ................ ············· 7-6
ENGINE OIUOIL FILTER ························ ... 3-13
ENGINE REMOVAL .. · .. ··················· .. ····· .. · ········ 7--4
ENGINE STOP SWITCH INSPECTION · ···· .. ····· .. ·· 16-15
EXHAUST PIPE/MUFFLER' " ················· 3·28
EXHAUST SYSTEM ............. ····· .. ······ .. ············ 2·9
FAST IDLE KNOB .. · ............. ..···········-.... ·5-54
FLYWHEEL ··············································· ... ·············· 11·5
FORK ·································· .. · ······ 13-14
FRONT BRAKE CALIPER ······ ·· ··· 15-22
FRONT FENDER .. ····· .. ······.. ······ .. ··· 2·5
FRONT MASTER CYLINDER· .. ······ 15-14
FRONT WHEEL· .. ······· ............... "' 13-7
FRONT WHEEUSUSPENSION/STEERING
SPECiFiCATiONS ································ ······1-10
FUel LINE .................. ............... .. ···· ········ ······ 3-6
FUel LINE REPLACEMENT· · ·· ···· 5-30
FUel PUMP UNIT ·· ·······5·37
FUEL SYSTEM (PGM-FI) SPECIFICATIONS ' 1·7
FUEL TANK · .............. ............... . ... .......... ··· ·········· · 5--45
GEARSHIFT LlNKAGE ······························- ···············10-20
GENERAL SPECiFiCATIONS ··············· ·············1-5
HANDLEBAR ·························· ................. . .. 13-36
HPSD ······ .. ··· .. · .. ····················· .... ········ .. ····· ··· 13-41
HYDRAULIC BRAKE SPECIFICATIONS" ······ 1·11
IAT SENSOR · ......................... ................................... 5-56
IGNITION COIL .......................................................... 16·13
IGNITION SYSTEM INSPECTION ............................. 16·5
IGNITION TIMING .............. ........... " 16·14
INJECTOR ········ .................................................... 5--47
KICKSTARTER ··· .. ·· ...... ·· .. ·············· .. ····· .... · .. ·· .. ··· .. ···· 10-16
LEFT CRANKCASE COVER INSTALLATION .... ··· .. · .. · 11--8
LEFT CRANKCASE COVER REMOVAL ... · .. ···· 11--4
LUBRICATION & SEAL POINTS ·· .. ·····.. ··········· 1·18
LUBRICATION SYSTEM DIAGRAM ....................... ·····4-2
LUBRICATION SYSTEM SPECIFICATIONS ······ .. ·· 1·7
MAINTENANCE SCHEDULE ............ ···· .. · .. ···3-4
MAP SENSOR ········· ............. . .. 5-55
MIL CIRCUIT INSPECTION .... ... . . .. 5·29
MODEL IDENTIFICATION ······ 1·3
NUMBER PLATE·· · ............................. ·······2·5
NUTS, BOLTS , FASTENERS ································ ······· 3-30
OIL JET ............................ . .................................. 12-31
OIL PUMP ............................ ..................... ················· ··4·5
OIL STRAINER SCREEN ................ ······· ·· ···· ···· ·· 4-4
OPTIONAL PARTS" ····· .. · 1·30
PGM·FI SYMPTOM TROUBLESHOOTING ·· .. 5·6
PGM·FI SYSTEM DIAGRAM ('10· '12) ··· 5-8
PGM·FI SYSTEM DIAGRAM (After ' 12) .. 5·9
PGM·FI SYSTEM LOCATION · 5-7
PGM-FI TROUBLESHOOTING INFORMATION·········· 5·11
PISTON INSTALLATION ................................................ 9-7
PISTON REMOVAL ··· .. ·· .. ·· ...... ·· .. ··· .. ····· .. ··· .. · .. ··············· 9-4
PRESSURE RELIEF VALVE ........................... ····· 4-5
PRIMARY DRIVE GEAR/BALANCER DRIVE GEAR- " 12-7
RADIATOR ........................... ................. ····6-7
RADIATOR COOLANT ..................................... .. 3·11
RADIATOR SHROUD .................. . ......................... 2--4
REAR BRAKE CALI PER ............... . .. 15·25
REAR FENDER ......................................... ................. ···· 2·6
REAR MASTER CYLINDER- · .. ··· .. ····· .. ······· .. ·············· 15-19
REAR WHEEL .................. . ................................... 14-7
REAR WHEEUSUSPENSION SPECIFICATIONS ...... 1· 11
REGULATOR/RECTIFIER ... .... ··· .. ···· 16·10
RIGHT CRANKCASE COVER ' ····· 10-5
SEAT .................................. ... .. ............ ····· ·· 2-3