Assembly Of Input Shaft Assembly - Toyota MR2 1988 Repair Manual

MANUAL TRANSAXLE - E51 Transaxle
MT-57
Front
-
E8005 MT0324
E8651
E8652 E8653
E8012
E8659
ASSEMBLY OF INPUT SHAFT ASSEMBLY
(See page MT-53)
1.
2.
NOTE: Coat all of the sliding and rotating surface with
gear oil before assembly.
INSERT NO. 2 CLUTCH HUB INTO HUB SLEEVE
(a) Install the clutch hub and shifting keys to the hub
sleeve.
(b) Install the shifting key springs under the shifting
keys.
CAUTION: Install the shifting key springs positioned
so that their end gaps are not in line.
INSTALL NEEDLE ROLLER BEARING, THIRD GEAR,
SYNCHRONIZER RING AND NO. 2 HUB SLEEVE
ASSEMBLY TO INPUT SHIFT
(a) Apply MP grease to the needle roller bearings.
(b) Install the 3rd gear.
(c) Place the synchronizer ring on the gear and align the
ring slots with the shifting keys.
(d) Using SST and a press, install the 3rd gear and No. 2
hub sleeve.
SST 0931 6-60010 (0931 6-00010, 09316-00050)
3. INSTALL SNAP RING
Select a snap ring that will allow minimum axial play and
install it on the shaft.
Mark Thickness mm (in.) Mark Thickness mm (in.)
H
2.30 {0.0906)
M
2.50 (0.0984)
J
2.35 (0.0925)
N
2.55
(0.1004)
K 2.40 {0.0945)
p
2.60
(0.1024)
L
2.45 (0.0965)
4. MEASURE THIRD GEAR THRUST CLEARANCE
Using a feeler gauge, measure the 3rd gear thrust
clearance.
Standard clearance: 0.10 - 0.35 mm
(0.0039 - 0.0138 in.)
5. INSTALL SPACER, SYNCHRONIZER RING, NEEDLE
ROLLER BEARINGS, FOURTH GEAR AND RADIAL
BALL BEARING
(a) Install the spacer.
(b) Apply MP grease to the needle roller bearings.
(c) Place the synchronizer ring on the gear and align the
ring slots with the shifting keys.
(d) Install the 4th gear.
(e) Using SST and a press, install the radial ball bearing.
SST 0931 6-6001 0 (0931 6-0001 0, 0931 6-00020)