Table Of Contents - Toro Groundmaster Series Service Manual

Table of Contents

Groundsmaster ® 3200, 3300 and 3310
19240SL Rev A
Preface ................................................................................................................ 5
Chapter 1: Safety ............................................................................................ 1-1
Safety Instructions ....................................................................................... 1-2
Jacking Instructions ..................................................................................... 1-6
Safety and Instructional Decals .................................................................... 1-7
Chapter 2: Specifications and Maintenance .................................................... 2-1
Specifications ............................................................................................... 2-2
Torque Specifications ................................................................................... 2-7
Shop Supplies ............................................................................................ 2-13
Special Tools .............................................................................................. 2-15
Chapter 3: Troubleshooting ............................................................................. 3-1
GEARS - The Systematic Approach to Defining, Diagnosing and Solving
Problems ...................................................................................................... 3-2
Operator Advisories ...................................................................................... 3-3
Machine and Engine Faults........................................................................... 3-5
Using the TDM Display/Controller Screens for Troubleshooting .................. 3-12
Troubleshooting - Hydraulic ....................................................................... 3-14
General Hydraulic System Problems .......................................................... 3-15
Traction System Problems .......................................................................... 3-17
Steering System Problems ......................................................................... 3-19
Cutting Unit (or attachment) Lift/Lower Problems ........................................ 3-20
Troubleshooting - Electrical........................................................................ 3-21
Starting Problems ....................................................................................... 3-22
General Run and Transport Problems......................................................... 3-24
Cutting Unit (or attachment) Problems ........................................................ 3-25
Factors That Can Affect Quality of Cut ........................................................ 3-26
Chapter 4: Engine ........................................................................................... 4-1
General Information ..................................................................................... 4-2
Service and Repairs ..................................................................................... 4-9
Chapter 5: Hydraulic System........................................................................... 5-1
General Information ..................................................................................... 5-3
Hydraulic Schematics ................................................................................. 5-12
Hydraulic Flow Diagrams ............................................................................ 5-13
Testing the Hydraulic System ...................................................................... 5-22
Adjustments ............................................................................................... 5-50
Service and Repairs ................................................................................... 5-52
Chapter 6: Electrical System ........................................................................... 6-1
General Information ..................................................................................... 6-2
Electrical Schematics and Wire Harness Drawings/Diagrams....................... 6-6
Electrical System Quick Checks.................................................................... 6-7
Testing the Electrical Components ................................................................ 6-9
Service and Repairs ................................................................................... 6-61
Chapter 7: Chassis.......................................................................................... 7-1
General Information ..................................................................................... 7-2
Adjustments ................................................................................................. 7-3
Service and Repairs ..................................................................................... 7-5
Chapter 8: Cutting Units .................................................................................. 8-1
General Information ..................................................................................... 8-2
Service and Repairs ..................................................................................... 8-3
Chapter 9: Operator Cab ................................................................................. 9-1
General Information ..................................................................................... 9-2
Adjustments ................................................................................................. 9-7
Service and Repairs ..................................................................................... 9-9
Appendix A ......................................................................................................A-1
Electrical Drawing Designations....................................................................A-2
Hydraulic Schematic - 3200 2WD.................................................................A-3
Page 7 Preface