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Toro Groundsmaster 4000 Series Installation Instructions Manual

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EU Light Kit
Groundsmaster
Model No. 31694
This product complies with all relevant European directives. For details, please see the Declaration of
Incorporation (DOI) at the back of this publication.
Safety
Safety and Instructional Decals
Safety decals and instructions are easily visible to the operator and are located near any area of
potential danger. Replace any decal that is damaged or missing.
140-1531
1. Snow chute—left
2. Snow chute—right
3. Hazard light—on
© 2022—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
4000 Series Rotary Mower
decal140-1531
4. Hazard light—off
5. Attachment—down
6. Attachment—up
Register at www.Toro.com.
140-1623
1. Beacon—off
Original Instructions (EN)
Printed in the USA
All Rights Reserved
Form No. 3458-361 Rev A
Installation Instructions
decal140-1623
2. Beacon—on
*3458-361*

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Summary of Contents for Toro Groundsmaster 4000 Series

  • Page 1 1. Snow chute—left 4. Hazard light—off 2. Snow chute—right 5. Attachment—down 3. Hazard light—on 6. Attachment—up *3458-361* © 2022—The Toro® Company Original Instructions (EN) Register at www.Toro.com. 8111 Lyndale Avenue South Printed in the USA Bloomington, MN 55420 All Rights Reserved...

  • Page 2: Installation

    Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare the machine. – No parts required Disconnect the battery. Right headlight—Part No. 140-6772 (light, mount, washer, and nut) Left headlight—Part No.
  • Page 3 Procedure Description Qty. Console harness Fuse mount plate Clip nut (#10) Flasher Flange head screw (#10 x 3/8 inch) Cable tie Bracket mount Clip nut (1/4 inch) Switch mount Multi-function switch Switch clip (thick) Install the control console. Switch clip (thin) Switch plug Rocker switch Knob...
  • Page 4 Procedure Description Qty. Left light housing Left light-housing mount Right light housing Right light-housing mount Carriage bolt (1/4 x 5/8 inch) Flange locknut (1/4 inch) Left taillight and license plate harness Right taillight harness Clip nut (1/4 inch) Inner mount Socket-head screw (1/4 x 3/4 inch) Install the taillights.

  • Page 5: Preparing The Machine

    Disconnect the negative (black) battery cable. Preparing the Machine No Parts Required Procedure Park the machine on a level surface and lower the cutting units. g020451 Engage the parking brake. Figure 3 Shut off the engine and remove the key. 1.
  • Page 6 Identifying the Headlights At the bracket side of the headlight, look at the information printed on the housing (Figure 4). Note the part number and the “RH” or “LH” information. g350858 Figure 7 Machines with a Cab 1. Left light mount 2.
  • Page 7 Assembling the Headlights Assemble the capscrew (12 mm) to the light mount for the Groundsmaster 4000 machines Groundsmaster 4100 Machines (Figure 9) with the locknut (12 mm) and lock washer (12 mm). Important: Ensure that you assemble the headlight marked left and the left light mount, and the headlight marked right and the right light mount.
  • Page 8 g350619 Figure 13 1. Grommet 2. Cab headlight bracket Repeat steps through for the other headlight and light mount. g350618 Figure 12 Installing the Headlights Right headlight shown. 1. Headlight 3. Lock washer No Parts Required 2. Light mount (machines 4.
  • Page 9 g350746 Figure 15 g350744 Groundsmaster 4100 Machines Figure 14 Groundsmaster 4000 Machines 1. Capscrew (1/2 x 4-1/2 4. Front frame inches) 1. Capscrew (1/2 x 4-1/2 4. Front frame 2. Thin washer (1/2 x 1-3/8 5. Thick washer (1/2 x 2-1/4 inches) inch) x 3/8 inch)
  • Page 10 g350888 Figure 16 Groundsmaster 4000 shown; the Groundsmaster 4100 is similar. For Groundsmaster 4000 machines, route the 6-socket connector (labeled H LH or EADLIGHT RH of the machine wire harness EADLIGHT through the grommet as shown in Figure g350820 Figure 18 1.
  • Page 11 g350904 Figure 21 1. 6-socket connector 2. Grommet g350620 (labeled H LH or EADLIGHT Figure 19 RH—machine EADLIGHT wire harness) 1. Cab headlight bracket 4. Flange locknut (1/2 inch) 2. Flange-head capscrew 5. Carriage bolt (1/4 x 5/8 (1/2 x 1 inch) inch) Remove the cap from the 6-socket connector 3.
  • Page 12 Installing the Control Console Parts needed for this procedure: Console harness Fuse mount plate Clip nut (#10) Flasher Flange head screw (#10 x 3/8 inch) Cable tie Bracket mount Clip nut (1/4 inch) Switch mount Multi-function switch Switch clip (thick) g350820 Switch clip (thin) Figure 22...
  • Page 13 g350969 Figure 23 1. Boot 3. Steering cover 2. Flange-head screws Remove the 4 flange-head screws that secure the steering cover to the cover mounts, and lift the cover (Figure 23). Grind a notch in the steering cover as show in Figure g350970 Figure 25...
  • Page 14 Assembling the Fuse Mount Plate Assemble the clip nut (#10) onto the fuse mount plate (Figure 27). g350765 Figure 28 1. 12-pin connector (flasher) 2. 12-socket connector (console harness) Insert push-in anchor of the console harness g350763 Figure 27 into the 6.4 mm (1/4 inch) hole in the bracket mount (Figure 29).
  • Page 15 g350766 Figure 29 1. Bracket mount 2. Push-in anchor (console harness) g350767 Assembling the Switch Mount Figure 30 1. Switch mount 2. Clip nut (1/4 inch) Assemble the 8 clip nut (1/4 inch) to the switch mount as shown in Figure Insert the multi-function switch into the 100 mm (2 inch) hole in the switch mount as shown in...
  • Page 16 Secure the multi-function switch to the switch mount with the thick and thin switch clips (Figure 32). g350778 Figure 32 g350768 Figure 34 1. Tab (multi-function switch) 3. Switch clip (thin) 2. Switch clip (thick) 1. Rocker switch 2. Front of the switch plate Insert the 3 switch plugs into the switch mount Assemble the 2 knobs into the fuse cover, and as shown in...
  • Page 17 Installing the Switch Plate to the Steering Column Align the switch plate to the rearward side or the steering column (Figure 37). g350772 Figure 37 1. Bracket mount 4. Fuse mount plate 2. Carriage bolt (1/4 x 2 5. Flange locknut (1/4 inch) inches) 3.
  • Page 18 Plug the 9-pin connector of the multi-function switch harness into the 9-socket connector of the console harness (Figure 39). g350771 Figure 41 1. Flange-heads screw (1/4 2. Control cover x 3/4 inch) g350777 Figure 39 1. 9-pin connector 2. 9-socket connector (multi-function switch (console harness) harness)
  • Page 19 g351028 Figure 42 g351026 Figure 44 1. Horn 3. Cable tie 2. Spade-socket connector Secure the horn wires with a cable tie. Connecting the Harness Remove the cap from the 12-socket connector of the machine wire harness (Figure 45). g351025 Figure 43 1.
  • Page 20 Plug the 12-pin connector of the console Clean the right support channel below the harness into the 12-socket connector of the operator’s platform, and allow the channel to dry machine wire harness (Figure 45). (Figure 47 Figure 48). Installing the Identity Plate Machines Operated in Germany Parts needed for this procedure: g350944...
  • Page 21 Removing the Electrical Cover Machines with a Cab At the floor along right side of the operator’s seat, Installing the Fuses and remove the 2 socket-head screws that secure the controller cover to the electrical-component mount, Horn Relay and remove the cover (Figure 50).
  • Page 22 g351093 g351013 Figure 53 Figure 51 1. Electrical cover 3. Washer 1. Fuse (10 A) and fuse-block 3. Fuse (15 A) and fuse-block 2. Socket-head screw 4. Clip nut slot A3 slot A4 (electrical-component 2. Fuse (10 A) and fuse-block mount) slot D4 Install the controller cover to the...
  • Page 23 Installing the Taillights Parts needed for this procedure: Left light housing Left light-housing mount Right light housing Right light-housing mount Carriage bolt (1/4 x 5/8 inch) Flange locknut (1/4 inch) g350513 Left taillight and license plate harness Figure 55 Right taillight harness 1.
  • Page 24 g350574 Figure 57 1. Inner mount 3. Light housing 2. Clip nut (1/4 inch) 4. Socket-head screw (1/4 x 3/4 inch) Align the 4-socket connector of the harness g351322 Figure 56 through the inner mount (Figure 57). Assemble the inner mount into the light housing, 1.
  • Page 25 Assembling the Taillights Align the taillight to the light housing with the yellow lens positioned as shown in Figure g351422 Figure 59 1. Capscrew (1/4 x 3/4 inch) 3. Pivot bracket 2. Light-housing mount 4. Locknut (1/4 inch) Install the mount cover to the light-housing mount with 4 push-in fasteners (Figure 60).
  • Page 26 g350605 Figure 62 1. Carriage bolt (3/8 x 1-1/4 3. Flange locknut (3/8 inch) inches) 2. Pivot bracket Repeat steps through for the swivel-adapter mount at the other side of the bumper. g350534 Figure 61 1. Flange locknut (1/2 inch) 4.
  • Page 27 g350747 Figure 63 1. Bumper 4. Slow moving vehicle mount g350775 Figure 64 2. Spacer 5. Speed decal 3. Flange-head locknut (1/4 1. Nut clip (#10) 3. Socket-head screws (#10 inch) x 3/4 inch) 2. License-plate light Remove the backing film from the speed decal. Align the harness of the license-plate light Align the speed decal to the slow moving vehicle through the slow moving vehicle mount...
  • Page 28 Torque the capscrews to 37 to 45 N∙m (27 to 33 ft-lb). Installing the Speed Decals to the Hood Clean the side of the hood at the decal placement area shown in Figure 67, and allow the hood to dry. g351162 g351163 Figure 65...
  • Page 29 At the inboard side of the frame rail, remove the cap from the 4-socket connector labeled LH of the machine wire harness (Figure IGHT 70). Connecting the Taillight Harnesses No Parts Required Routing and Connecting the Left Taillight Unlatch and open the hood. Route the 4-socket connector labeled LH R of the machine wire harness under the left IGHT...
  • Page 30 Routing and Connecting the Right Taillight Route the 4-socket connector labeled RH R of the machine wire harness under the left IGHT frame rail and forward (Figure 73). g351443 Figure 71 1. Push-in anchor 3. Cap 4. 2-socket connector g351427 2.

  • Page 31: Connecting The Battery

    g020451 Figure 75 1. Battery Connect the negative (black) battery cable. Close the battery compartment cover (Figure 76) until it securely snaps shut. g350907 Figure 74 1. Cap 3. 4-pin connector (labeled RH Rear Lights—right taillight harness) 2. 4-socket connector (labeled RH R —machine wire IGHT...

  • Page 32: Operation

    Operation Turn the key switch on and press the light switch to the O position. Rotate the light switch (Figure 77 Figure Controls to the following positions: • Note: Check the operation of the lights. Make sure that the correct lights are flashing when operating the •...

  • Page 33: Maintenance

    Adjusting the Headlights Maintenance Loosen the mounting locknuts and capscrews to adjust the lights (Figure 76). Servicing the Fuses Replacing a Fuse Block Fuse Park the machine on a level surface, engage the parking brake, lower the cutting units, shut off the engine, and remove the key.
  • Page 34 g350865 Figure 82 1. Cap 3. In-line fuse holder 2. Fuse Replace the fuse; refer to the Fuse Table. Fuse Table Left taillight Protected Circuits Fuse Rating harness Labeled LH R Taillights and (left taillight license plate light IGHTS harness) Labeled B Brake lights RAKE...
  • Page 35 Notes:...

This manual is also suitable for:

31694