Table of Contents
Related Manuals for Toro 30487TC
Summary of Contents for Toro 30487TC
- Page 1 Form No. 3400-560 Rev A Groundsmaster ® 7200 and 7210 Series Traction Unit Model No. 30487TC—Serial No. 316000001 and Up Model No. 30495TC—Serial No. 316000001 and Up *3400-560* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product safety and operation training materials, accessory information, help finding a dealer, or to register your product.
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Page 3: Table Of Contents
Contents Fuel System Maintenance ...........38 Servicing the Water Separator ........38 Cleaning the Fuel Tank..........38 Safety ................4 Checking the Fuel Lines and Connections ....39 General Safety............4 Bleeding the Fuel System .........39 Sound and Vibration Level Information ..... 4 Bleeding Air from the Injectors ........39 Slope Table............. -
Page 4: Safety
This chart contains the maximum slope that you can safely operate the machine on. 16 Degrees 17 Degrees 18 Degrees 2015+ Models 30354 30353 30457 30456 72 inch SDD 72 inch base 62 inch base 60 inch SDD 30495TC GM7200 30487TC GM7210 Note: Highlighted values shows the standard configuration of the model. -
Page 5: Slope Indicator
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is noted in the table above. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than what is rated for your machine. -
Page 6: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-6696 1. Stored energy hazard—read the Operator's Manual. 106-6755 1. - Page 7 110-8253 107-3069 1. PTO–Off 4. Continuous-variable setting 1. Warning–there is no rollover protection when the roll bar is down. 2. PTO—On 5. Slow 2. To avoid injury or death from a rollover accident, keep the 3. Fast roll bar in the raised and locked position and wear the seat belt.
- Page 8 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; 110-9796 smoking. explosive gases can cause blindness and other 1.
- Page 9 110-8252 1. Read the Operator's Manual. 3. Hydraulic oil 5. Engine coolant 2. Parking brake 4. Fuel 6. Engine oil 110-9781 1. Warning—read the Operator's Manual. 2. Poison and caustic liquid/chemical burn hazard—keep children a safe distance from the battery. 3.
- Page 10 120-9195 1. Warning—read the Operator's Manual before operating and 8. Warning—wear hearing protection. do not operate this machine unless you are trained. 2. Crushing/dismemberment hazard of bystanders—do not 9. Engage carry passengers, keep bystanders a safe distance from the machine. 3.
- Page 11 127-6519 1. Transport position 2. Height of cut...
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Page 12: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Raise the ROPS. Deck Installation Instructions Install the mower deck. – No parts required Adjust the left, front caster wheel. –... -
Page 13: Raising The Rops
Raising the ROPS Installing the Mower Deck No Parts Required Parts needed for this procedure: Deck Installation Instructions Procedure Procedure Install the deck using the Installation Instructions for that deck. Adjusting the Left, Front Caster Wheel No Parts Required Procedure Adjust the left, front caster wheel to the outside position for 72-inch decks and to the inside position for 60-inch and 62-inch decks. -
Page 14: Installing Weights (For Ce Compliance)
0 kg (0 lb) Traction Unit and Road Light Groundsmaster 7200/7210 0 kg (0 lb) 0 kg (0 lb) 0 kg (0 lb) Traction Unit and Jack Stand Contact your Authorized Toro Distributor to obtain the appropriate kits and weights for your machine. -
Page 15: Checking The Fluid Levels
Product Overview Checking the Fluid Levels No Parts Required Procedure 1. Check the hydraulic fluid level before starting the engine, refer to Hydraulic System Maintenance (page 49). 2. Check the engine oil level before and after starting the engine, refer to Checking the Engine-Oil Level (page G020877 36). -
Page 16: Ignition Switch
Parking-Brake Lever Engine-Coolant-Temperature Warning Light Whenever you shut off the engine, engage the parking brake to prevent accidental movement of the machine. To engage This light illuminates and the cutting blades stop if the the parking brake, pull the parking-brake lever rearward engine-coolant temperature is high. -
Page 17: Specifications
Contact your Authorized Service Dealer or the rollover protection system (ROPS); attachments; and Distributor or go to www.Toro.com for a list of all approved brakes. Do not operate the machine unless all safety attachments and accessories. -
Page 18: Adding Fuel
Fuel Safety Adding Fuel DANGER Recommended Fuel In certain conditions, fuel is extremely flammable Use only clean, fresh diesel fuel with ultra low (<15 and highly explosive. A fire or explosion from fuel ppm) sulfur content meeting ASTM D 975 or EN 590 can burn you and others and can damage property. -
Page 19: Checking The Engine-Oil
Filling the Fuel Tank Using the Rollover Protection System (ROPS) Important: The fuel tanks are connected, but the fuel does not transfer quickly from one tank to the other. It is important when filling that you park on a level surface. WARNING If you park on a hill, you may inadvertently overfill the tanks. -
Page 20: Think Safety First
Lowering the ROPS Raising the ROPS Lower the ROPS as shown in Figure Raise the ROPS as shown in Figure Note: Push the bar forward to relieve pressure on the pins. Figure 11 Figure 10 Important: Always use the seat belt when the roll bar is in the raised and locked position. -
Page 21: Using The Safety-Interlock System
DANGER Wheels dropping over edges can cause rollovers, which may result in serious injury, death, or drowning. G009027 Do not operate the machine near drop-offs. Figure 13 1. Wear eye protection. 2. Wear hearing protection. DANGER Operating the machine while the roll bar is down Using the Safety-Interlock may lead to serious injury or death in the event of a rollover. -
Page 22: Positioning The Seat
Repeat for rest of the SCM functions, refer to the Service Manual, available other motion-control lever. through your Authorized Toro Distributor. 3. Sit on the seat, engage the parking brake, move the PTO switch to the O... -
Page 23: During Operation
Changing the Seat Position During Operation You can move the seat forward and backward. Position the seat where you have the best control of the machine and are During Operation Safety most comfortable. General Safety • The owner/user can prevent and is responsible for accidents that may cause injuries to himself/herself and others and for damage to property. -
Page 24: Operating The Parking Brake
Do not park the machine on slopes unless the wheels are chocked or blocked. • Do not use the machine as a towing vehicle. • Use accessories and attachments approved by The Toro® Company only. Rollover Protection System (ROPS) Safety •... -
Page 25: Starting And Stopping The Engine
Starting and Stopping the Stopping the Engine Engine CAUTION Children or bystanders may be injured if they Starting the Engine attempt to move or operate the tractor while it is unattended. Note: The glow plug light illuminates for 6 seconds when you turn the ignition key to the R position. -
Page 26: Operating The Mower
Operating the Mower • To move straight rearward, slowly pull the motion-control levers rearward (Figure 23). • To turn, slow the machine by pulling back on both Using the Deck-Lift Switch levers and then push forward on the lever on the opposite side from which you want to turn (Figure The deck-lift switch raises and lowers the mower deck... -
Page 27: Adjusting The Height Of Cut
Engaging the Power Takeoff (PTO) The power-takeoff (PTO) switch starts and stops the mower blades and some powered attachments. Note: If the engine is cold, allow the engine to warm up 5 to 10 minutes before engaging the PTO. Figure 25 Disengaging the PTO G020870 Figure 27... -
Page 28: After Operation
Never allow children or others in or on towed equipment. is damaged or worn, replace it immediately with a genuine • Travel slowly and allow extra distance to stop when Toro replacement blade. towing. Pushing the Machine by Hand Important: Never tow the machine because hydraulic damage may occur. -
Page 29: Loading The Machine
Important: Do not rotate the bypass valves more Important: Do not attempt to turn the unit while on the than 1 turn. This prevents valves from coming out ramp; you may lose control and drive off the side. of the body and causing fluid to run out. Avoid sudden acceleration when driving up a ramp and sudden deceleration when backing down a ramp. -
Page 30: Transporting The Machine
Transporting the Machine WARNING Driving on the street or roadway without turn signals, lights, reflective markings, or a slow-moving vehicle emblem is dangerous and can lead to accidents, causing personal injury. Do not drive the machine on a public street or roadway without signs, lights, and/or markings required by local regulations. -
Page 31: Maintenance
• Drain and clean the fuel tank. Every 2 years • Flush and replace the cooling-system fluid. Important: Refer to your engine owner’s manual for additional maintenance procedures. A detailed Service Manual is also available for purchase from your Authorized Toro Distributor. -
Page 32: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety-interlock operation. Check the grass deflector in the down position (if applicable). Check the parking-brake operation. -
Page 33: Premaintenance Procedures
If your machine requires major repairs or if you desire assistance, contact an Authorized Toro Distributor. 2. Disengage the drives. • Use only genuine Toro replacement parts and accessories. 3. Lower the cutting units. Replacement parts and accessories made by other 4. Move the traction pedal to the N position. -
Page 34: Unlatching The Seat
Unlatching the Seat Lubrication To access the hydraulic and other systems under the seat, unlatch the seat and swing it forward. Greasing the Bearings and 1. Use the seat-position adjustment lever to slide the seat Bushings all the way forward. Service Interval: Every 50 hours (more often in dirty 2. -
Page 35: Engine Maintenance
Engine Maintenance Engine Safety Shut off the engine before checking the oil or adding oil to the crankcase. Checking the Air Cleaner 1. Check the air-cleaner body for damage, which could possibly cause an air leak. Replace a damaged air-cleaner body. 2. -
Page 36: Servicing The Engine-Oil
Preferred oil: SAE 15W-40 (above 0°F (-17°C) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Note: Toro Premium Engine oil is available from your distributor in either 15W-40 or 10W-30 viscosity. See the parts catalog for part numbers. 1. Park the machine on a level surface, lower the mower... -
Page 37: Changing The Engine Oil And Filter
Changing the Engine Oil And Filter Service Interval: After the first 50 hours Every 150 hours If possible, run the engine just before changing the oil because warm oil flows better and carries more contaminants than cold oil. 1. Position the machine on a level surface. 2. -
Page 38: Fuel System Maintenance
Servicing the Water Separator Fuel System Maintenance Service Interval: Every 400 hours Every 400 hours DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. -
Page 39: Checking The Fuel Lines And Connections
Checking the Fuel Lines and Bleeding Air from the Injectors Connections Note: Use this procedure only if you purged the fuel system through normal priming procedures and the engine does not Service Interval: Every 400 hours start; refer to Bleeding the Fuel System (page 39). -
Page 40: Electrical System Maintenance
Electrical System WARNING Maintenance Battery terminals or metal tools could short against metal machine components, causing sparks. Sparks can cause the battery gasses to explode, resulting Electrical System Safety in personal injury. • When removing or installing the battery, do not •... -
Page 41: Drive System Maintenance
Drive System Maintenance Checking the Tire Pressure Service Interval: Every 50 hours Check the pressure after every 50 operating hours or monthly, whichever occurs first (Figure 44). Maintain the air pressure in the front and rear tires. The correct air pressure is 124 kPa (15 psi) in the rear tires and 103 kPa (25 psi) in the caster wheels. -
Page 42: Replacing The Caster Wheels And Bearings
Replacing the Caster Wheels Cooling System and Bearings Maintenance 1. Obtain a new caster-wheel assembly, cone bearings, and bearing seals from your Authorized Toro Distributor. Cooling System Safety 2. Remove the locknut from the bolt (Figure 45). CAUTION Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns. -
Page 43: Cleaning The Radiator
Brake Maintenance Note: The coolant level should be between the marks on the side of the tank. Adjusting the Parking-Brake Interlock Switch 1. Stop the machine, move the motion-control levers to the N position, set the parking brake, EUTRAL LOCK and remove the ignition key. -
Page 44: Belt Maintenance
Belt Maintenance Note: Make sure that the brake-shaft sensor does not contact the switch plunger. 5. Secure the switch jam nuts. Checking the Alternator-Belt 6. Test the adjustment as follows: Tension A. Ensure that the parking brake is engaged and you are not sitting on the seat, then start the engine. -
Page 45: Controls System Maintenance
Controls System Maintenance Adjusting the Control-Lever Neutral-Interlock Switch 1. Stop the machine, move the motion-control levers to the N position, set the parking brake, EUTRAL LOCK and remove the ignition key. 2. Remove the bolts securing the front panel and remove the panel (Figure 50). -
Page 46: Adjusting The Traction Drive For Neutral
G020875 Figure 52 Figure 54 1. Bolt 1. N position 2. N position EUTRAL EUTRAL LOCK 2. Control panel 7. If adjustment is needed, loosen the nut and jam nut 4. Move the control lever to the N position but EUTRAL against the yoke (Figure... -
Page 47: Adjusting The Maximum Ground Speed
Note: Make sure that the wheel remains stopped or 1. Raise the frame onto stable jack stands so that the drive wheels can rotate freely. slightly creeps in reverse; adjust it if necessary. 2. Slide the seat forward, unlatch it, and swing it up and 9. -
Page 48: Adjusting The Tracking
Adjusting the Tracking 4. Loosen the jam nut on the stop bolt for a control lever (Figure 57). 1. Disengage the PTO, move the motion-control levers to the N position, and set the parking brake. EUTRAL LOCK 2. Move the throttle lever to the S position, shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. -
Page 49: Hydraulic System Maintenance
(Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used. Note: Toro will not assume responsibility for damage caused by improper substitutions. -
Page 50: Changing The Hydraulic Fluid And Filter
Changing the Hydraulic Fluid Note: Run the engine at the lowest possible rpm to purge the system of air. And Filter Important: Do not engage the PTO. Service Interval: After the first 200 hours 3. Raise the deck to extend the lift cylinders, shut off the Every 800 hours engine, and remove the key. -
Page 51: Cleaning
Cleaning Storage Machine Cleaning Under the Mower 1. Thoroughly clean the machine, deck, and engine, Service Interval: Before each use or daily paying special attention to these areas: 1. Disengage the PTO, move the motion-control levers to • Radiator and radiator screen the N position, and set the parking brake. -
Page 52: Engine
B. Clean the battery, terminals, and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D. Slowly recharge the battery for 24 hours every 60 days to prevent lead sulfation of the battery. - Page 53 Notes:...
- Page 54 Notes:...
- Page 55 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 56 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.