Toro Groundsmaster 580-D Manuals

Manuals and User Guides for Toro Groundsmaster 580-D. We have 5 Toro Groundsmaster 580-D manuals available for free PDF download: Service Manual, Operator's Manual

Toro Groundsmaster 580-D Service Manual (330 pages)

Brand: Toro | Category: Lawn Mower | Size: 44.75 MB

Table of Contents
3
Before Operating
5
Chapter 1 Safety Instructions

5
Chapter 2 Product Records and Maintenance

9
- Decimal and Millimeter Equivalents
  10
- Equivalents and Conversions
  10
- Torque Specifications
  11
  - Engine
    13
  - Engine Serial Number Location
    15
  - General Information
    15
  - Stopping the Engine
    15
  - Engine External View
    16
  - Engine Sectional Views
    17
  - Definition of Terms
    18
  - Specifications
    18
  - General Specifications - Mitsubishi S4FT
    19
  - Service & Overhaul Standards
    23
  - Important Bolts and Nuts
    32
  - Tightening Torque
    32
  - General Bolts and Nuts
    33
  - Sealants
    34
  - Special Tools
    35
  - Engine Fails to Start
    38
  - Troubleshooting
    38
  - Lower Power
    39
  - Abnormal Engine Noises
    40
  - Engine Runs Rough
    41
  - Excessive Oil Consumption
    41
  - Excessive Smoke
    41
  - Determining When to Overhaul the Engine
    42
  - Disassembly Precautions
    42
  - General Overhaul Instructions
    42
  - Reassembly Precautions
    42
  - Testing Compression Pressure
    43
  - Adjustments
    44
  - Valve Clearance
    44
  - Priming / Bleeding Fuel System
    45
  - Fuel Injection Timing
    46
  - No-Load Minimum Idling Speed and Maximum Speed
    47
  - Fan Drive Belt Inspection and Adjustment
    50
  - Fuel Stop Solenoid Adjustment
    50
  - Engine Removal and Installation
    51
  - Removing Engine
    51
  - Installing Engine
    54
  - Engine Accessory Removal
    55
  - Engine Accessory Removal and Installation
    55
  - Preparatory Steps
    55
  - Engine Accessory Installation
    59
  - Cylinder Head and Valves
    60
  - Disassembly
    60
  - Inspection and Repair
    62
  - Valves, Valve Guides and Valve Seats
    63
  - Valve Springs
    67
  - Cylinder Head
    68
  - Valve Pushrods
    68
  - Reassembly
    69
  - Flywheel, Timing Gears and Camshaft
    73
  - Tappets
    78
  - Idler, Idler Bushing and Idler Shaft
    79
  - Timing Gears
    79
  - Flywheel and Ring Gear
    80
  - Crankshaft Pulley
    81
  - Reassembling Sequence
    82
  - Inspecting Timing Gear Backlash and End Play
    84
  - Inspecting Valve Timing
    84
  - Piston, Connecting Rods, Crankshaft & Block
    85
  - Installing a New Cylinder Sleeve
    89
  - Removing Cylinder Sleeve
    89
  - Pistons and Piston Rings
    90
  - Connecting Rods, Connecting Rod Bearings and Small-End Bushing
    92
  - Crankshaft
    94
  - Main Bearings
    97
  - Description
    103
  - Inlet and Exhaust Systems
    103
  - Exhaust Manifold
    104
  - Turbocharger
    105
  - Cleaning and Inspection
    109
  - Lubrication System
    118
  - Oil Pump
    119
  - Oil Filter
    123
  - Relief Valve
    123
  - Cooling System
    124
  - Water Pump
    124
  - Radiator, Fan, and Fan Belt
    127
  - Thermostat
    127
  - Fuel System
    128
  - Fuel Injection Nozzles
    129
  - Fuel Feed Pump
    132
  - Repair
    133
  - Testing
    133
  - Fuel Injection Pump
    134
  - Disassembly and Assembly Precautions
    135
  - Governor
    136
  - Injection Pump Testing
    136
  - General Overhaul Information
    137
  - Oil Seals
    137
  - Bearings
    138
  - O-Rings
    138
  - Lock Plates
    139
  - Split Pins and Spring Pins
    139
  - Engine (Model 30581)
    141
  - Specifications
    142
Chapter 3 - Engine (Model 30580)

143
- Engine (Models 30582 and 30583)
  143
- Specifications
  143
Chapter 4 Hydraulic System

145
- Special Tools
  145
- Specifications
  145
- Testing
  145
- Traction Drive System Repairs
  145
- Troubleshooting
  145
- PTO System Repairs
  183
  - Cartridge Installation
    184
  - Cartridge Replacement
    185
  - After Pump Repair or Replacement
    186
  - PTO Pump Removal and Installation
    186
  - PTO Pump Repair
    187
  - PTO Pump Repair (Models 30582 and 30583)
    188
  - Deck Motor Removal and Installation
    189
  - Installing Deck Motor
    189
  - Removing Deck Motor
    189
  - Deck Motor Repair
    190
  - Deck Motor Repair (P/N 94-4907)
    191
  - Running-In
    192
  - Shaft Seal Installation
    192
  - Wing Deck Hose Replacement (S/N 50001 & Up)
    193
  - To Get Correct Hose Position
    195
  - Wing Deck Motor Hydraulic Hose Replacement
    195
  - Auxiliary (Lift/Counterbalance) System Repairs
    196
  - Float/Traction Assist Manifold Block Service
    196
  - Steering/Auxiliary Pump Removal and Installation
    198
- Auxiliary (Lift/Counterbalance) System Repairs
  199
- Steering System Repairs
  211
  - Flushing the Hydraulic System
    213
  - Hydraulic Reservoir and Filter
    213
  - Inspecting Reservoir Parts
    214
- Electrical Diagrams
  215
- Repairs
  215
- Special Tools
  215
- Testing
  215
- Troubleshooting
  215
  - Controller Logic Chart
    216
  - Wiring Schematic and Diagrams
    216
  - Electrical Schematic
    218
  - Gauge Package
    219
  - Starting Problems
    223
  - General Run and Transport Problems
    226
  - Deck Operation Problems
    230
  - Verify Interlock System Operation
    233
  - Ignition Key Switch
    234
  - Controller
    235
  - Seat Switch
    235
  - Deck down Switches
    236
  - Traction (Neutral) Switch
    236
  - Parking Brake Switch
    237
  - Service Brake Switch
    237
  - Start Relay
    238
  - Fuel Stop Solenoid
    239
  - To Test While Connected to Wire Harness
    239
  - Battery
    240
  - Hormeter
    240
  - Temperature and Fuel Level Gauges
    240
  - Warning Indicator Lights
    240
  - Engine Temperature Switches and Gauge Sender
    241
  - High Temperature Shut-Down Switch
    241
  - High Temperature Warning Switch
    241
  - Temperature Gauge Sender
    241
  - Engine Oil Pressure Switch
    242
  - Hydraulic Oil Temperature Warning Switch
    242
  - 2-Speed (Mow/Transport) Solenoid
    243
  - Cruise Control
    243
  - PTO (Deck) Solenoids
    243
  - Fuel Gauge Sender
    244
  - Hydraulic Oil Level Sensing Unit
    244
  - Air Cleaner Warning Switch
    245
  - Hydraulic Oil Filter Warning Switch
    245
  - Battery Service
    246
  - Repairs
    246
  - Fuses and Circuit Breakers
    247
  - Traction (Neutral) Switch Replacement and Adjustment
    248
  - Controller Replacement
    249
  - Solenoid Valve Coil Replacement
    250
  - Starter
    251
  - Alternator
    258
  - Wheels, Brakes and Steering
    261
- Adjustments
  145
Chapter 6 - Wheels, Brakes & Steering

262
- Specifications
  262
  - Disengage Planetary Wheel Drive for Towing
    263
  - Bleeding Service Brakes
    264
  - Service Brake Adjustment
    265
  - Steering/Parking Brake Adjustment
    266
  - Rear Wheel Toe-In Adjustment
    267
  - Steering Cylinder Adjustment
    268
  - Rear Axle Pivot Adjustment
    269
  - Rear Wheel Bearing Adjustment
    269
  - Rear Wheel Bearing Service
    270
  - Planetary Wheel Drive Removal and Installation
    271
  - Planetary Wheel Drive Disassembly
    272
  - Planetary Wheel Drive Assembly
    273
  - Wheel Brake Service
    274
  - Brake Housing Removal
    276
  - Wheel Motor Shaft Cup Ring Service
    276
  - Brake Actuator Seal Replacement
    277
  - Master Cylinder Service
    278
Chapter 7 Cutting Units

279
- Height-Of-Cut Adjustment
  280
- Skid Adjustment
  281
- Mismatch Adjustments
  282
- Cutting BLADE Mismatch
  283
- CUTTING UNIT Mismatch
  283
- Front Cutting Unit WING and WING BLADE Mismatch
  283
- Belt Tension Adjustment
  284
- Front Cutting Unit Lift Arm Ball Joint Adjustment
  285
- Outboard Cutting Units
  285
- Outboard Cutting Unit Spring (Break-Away) Adjustment
  286
- Outboard Cutting Unit Tie Rod Adjustment
  286
- Blade Service
  287
- Inspecting and Sharpening Blade
  289
- Belt Replacement
  290
- Separating Cutting Units from Traction Unit
  292
- Removing Spindle Housing Assembly
  293
- Repairs
  293
- Spindle Service
  293
Chapter 8 - Electrical System

295
- Component Identification and Testing
  295
- Electrical Diagrams
  295
- Electrical System
  295
- Special Tools
  295
- Troubleshooting
  295
  - Controller Logic Grid
    296
  - Wire Harness Diagram: Console Gauge Panel
    297
  - Wiring Diagram: Console Gauge Panel
    298
  - Digital Multimeter
    299
  - Inductive Ammeter (AC/DC Current Transducer - - Hall Effect)
    299
  - Skin- -Over Grease
    299
  - Special Tools
    299
    
    Diagnostic ACE Display
    300
    
    Battery Test (Open Circuit Test)
    301
    
    Charging System Test
    301
  - Electrical System Quick Checks
    301
  - Diagnostic Lamp
    302
  - Quick Reference Troubleshooting Guide
    302
    
    Verify Input Functions
    302
    
    Verify Output Function
    303
    
    Clearing Fault Memory
    304
    
    Retrieving Stored Faults
    304
    
    Component Identification and Testing
    305
  - Electronic Control Unit (ECU)
    305
  - Neutral Switch (Model 30582 and 30583)
    305
  - Seat Switch (S/N 80001 and Up)
    306
  - Seat Switch (S/N between 30101 and 80000)
    306
  - Engine Temperature Switches (S/N 80001 and Up)
    307
- Service and Repairs
  308
  - Circuit Protection
    308
  - Battery Service
    309
  - Charging
    311
  - Alternator
    312
    
    Brushes
    312
    
    Field Coil
    312
    
    Stator Coil
    312
Chapter 9 Foldout Diagrams

313
- Hydraulic Schematic (2WD Machines)
  315
- Hydraulic Schematic (4WD Machines)
  316

Toro Groundsmaster 580-D Operator's Manual (60 pages)

Traction and Cutting Units

Brand: Toro | Category: Lawn Mower | Size: 1.6 MB

Table of Contents
2
Introduction
3
Safety
3
Specifications
12
- Traction Unit
  12
- All Cutting Units
  13
- Triflex Cutting Unit (Front)
  13
- Outboard Cutting Units
  14
- Dimensions
  14
- Optional Equipment
  14
Setup
15
- Checking the Batteries
  15
Before Operating
16
- Checking the Engine Oil
  16
- Checking the Cooling System
  17
- Checking the Hydraulic System Fluid
  17
- Filling the Fuel Tank
  17
- Checking the Tire Pressure
  18
- Checking Systems Operation
  18
- Checking Cutting Unit Mismatch
  18
- Adjusting the Height of Cut
  18
- Adjusting the Skids
  19
Operation
20
- Controls
  20
  - Hour Meter
    21
  - Coolant Temperature Gauge
    21
  - Fuel Gauge
    21
  - Key Switch
    22
  - Throttle Control
    22
  - Brake Pedal
    23
  - Traction Pedal
    23
- Starting and Stopping the Engine
  24
- Bleeding the Fuel System
  25
- Diagnostic Light
  25
- Diagnostic ACE Display
  26
- Checking the Interlock Switches
  26
- Checking the Warning Indicator Lights
  30
- Pushing or Towing the Machine
  30
- Operating Characteristics
  30
  - Warning Systems
    31
  - Cruise Control Operation
    31
Maintenance
32
- Recommended Maintenance Schedule
  32
- Daily Maintenance Checklist
  34
- Lubrication
  35
- Engine Oil and Filter
  36
- Changing the Engine Oil and Filter
  37
- Engine Fuel System
  38
- Engine Cooling System
  38
- Servicing the Air Cleaner
  40
- Servicing the Hydraulic System
  41
- Servicing the Planetary Gear Drive
  43
- Servicing the Battery
  44
- Fuses and Circuit Breaker
  45
- Servicing the Brake System
  45
- Wheels and Tires
  45
- Cutting Unit Lubrication
  46
- Blade Maintenance
  46
- Blade Bolt Torque
  47
- Removing the Cutting Unit Blade
  47
- Inspecting and Sharpening the Blade
  48
- Inspecting and Adjusting Cutting Unit Belt Tension
  49
- Replacing the Blade Drive Belts
  49
- Separating Cutting Units from Traction Unit
  51
- Checking and Correcting Cutting Blade Mismatch
  51
- Adjusting the Winglet Stabilizers
  52
- Adjusting Traction Control Neutral
  53
- Adjusting the Traction (Neutral) Switch
  53
- Adjusting the Traction Control Rod
  54
- Cylinder Head Bolts
  54
- Engine Valve Clearance
  54
- Electrical Schematic
  55
- Controller Electrical Schematic
  56
- Hydraulic Schematic
  57
The Toro General Commercial Products Warranty
60

Toro Groundsmaster 580-D Operator's Manual (60 pages)

Traction and Cutting Units

Brand: Toro | Category: Lawn Mower | Size: 4.89 MB

Table of Contents
2
Introduction
3
Safety
3
Specifications
13
- Traction Unit
  13
- All Cutting Units
  14
- Triflex Cutting Unit (Front)
  14
- Outboard Cutting Units
  15
- Dimensions
  15
- Optional Equipment
  15
Setup
16
- Checking the Batteries
  16
Before Operating
18
- Checking the Engine Oil
  18
- Checking the Cooling System
  19
- Checking the Hydraulic System Fluid
  19
- Filling the Fuel Tank
  20
- Checking the Tire Pressure
  20
- Checking Systems Operation
  20
- Checking Cutting Unit Mismatch
  20
- Adjusting the Height of Cut
  21
- Adjusting the Skids
  22
Operation
23
- Controls
  23
  - Coolant Temperature Gauge
    24
  - Fuel Gauge
    24
  - Key Switch
    25
  - Throttle Control
    25
  - Brake Pedal
    26
  - Traction Pedal
    26
- Starting and Stopping the Engine
  27
- Bleeding the Fuel System
  27
- Diagnostic Light
  28
- Diagnostic ACE Display
  28
- Checking the Interlock Switches
  28
- Checking the Warning Indicator Lights
  32
- Pushing or Towing the Machine
  32
- Operating Characteristics
  32
  - Warning Systems
    33
  - Cruise Control Operation
    33
  - Stopping the Machine
    34
Maintenance
35
- Recommended Maintenance Schedule
  35
- Daily Maintenance Checklist
  36
- Service Interval Chart
  37
- Lubrication
  38
- Engine Oil and Filter
  40
- Engine Fuel System
  41
- Engine Cooling System
  42
- General Air Cleaner Maintenance
  43
- Servicing the Air Cleaner
  43
- Servicing the Hydraulic System
  44
- Servicing the Planetary Gear Drive
  46
- Servicing the Battery
  47
- Fuses and Circuit Breaker
  48
- Servicing the Brake System
  48
- Wheels and Tires
  49
- Cutting Unit Lubrication
  49
- Blade Maintenance
  49
- Blade Bolt Torque
  50
- Removing the Cutting Unit Blade
  51
- Inspecting and Sharpening the Blade
  51
- Adjusting Cutting Unit Belt Tension
  52
- Replacing the Blade Drive Belts
  52
- Separating Cutting Units from the Traction Unit
  54
- Checking and Correcting Cutting Blade Mismatch
  55
- Adjusting the Winglet Stabilizers
  56
- Adjusting the Traction Control Rod
  56
- Cylinder Head Bolts
  56
- Engine Valve Clearance
  56
- Inspect and Adjust Fuel Injection Nozzles
  56
- Electrical Schematic
  57
- Controller Electrical Schematic
  58
- Hydraulic Schematic
  59
The Toro General Commercial Products Warranty
60

Toro Groundsmaster 580-D Operator's Manual (64 pages)

Traction and Cutting Units

Brand: Toro | Category: Riding mowers | Size: 5.35 MB

Table of Contents
2
Introduction
3
Safety
3
Safe Operating Practices
3
Toro Riding Mower Safety
5
Sound Pressure Level
6
Sound Power Level
6
Vibration Level
6
Safety and Instruction Decals
7
Specifications
13
Traction Unit
13
All Cutting Units
14
Triflex Cutting Unit (Front)
14
Outboard Cutting Units
15
Dimensions
15
Optional Equipment
15
Setup
16
Checking the Batteries
16
Before Operating
18
Checking the Engine Oil
18
Checking the Cooling System
19
Checking the Hydraulic System Fluid
19
Filling the Fuel Tank
20
Checking the Tire Pressure
20
Checking Systems Operation
20
Checking Cutting Unit Mismatch
20
Adjusting the Height of Cut
21
Adjusting the Skids
22
Operation
23
Controls
23
Starting and Stopping the Engine
27
Bleeding the Fuel System
28
Diagnostic Light
28
Diagnostic ACE Display
29
Checking the Interlock Switches
29
Checking the Warning Indicator Lights
32
Pushing or Towing the Machine
32
Operating Characteristics
32
Four Wheel Drive Operation
33
Maintenance
35
Recommended Maintenance Schedule
35
Daily Maintenance Checklist
36
Service Interval Chart
37
Lubrication
38
Engine Oil and Filter
40
Engine Fuel System
41
Engine Cooling System
42
General Air Cleaner Maintenance
43
Servicing the Air Cleaner
43
Servicing the Hydraulic System
44
Servicing the Planetary Gear Drive
46
Servicing the Battery
47
Fuses and Circuit Breaker
48
Servicing the Brake System
48
Wheels and Tires
49
Cutting Unit Lubrication
49
Blade Maintenance
49
Blade Bolt Torque
50
Checking for a Bent Blade
51
Removing the Cutting Unit Blade
51
Inspecting and Sharpening the Blade
51
Inspecting and Adjusting the Cutting Unit Belt Tension
52
Replacing the Blade Drive Belts
53
Separating the Cutting Units from the Traction Unit
55
Checking and Correcting Cutting Blade Mismatch
55
Adjusting the Winglet Stabilizers
56
Adjusting the Traction Control Rod
57
Cylinder Head Bolts
57
Engine Valve Clearance
57
Inspect and Adjust Fuel Injection Nozzles
57
Electrical Schematic - Model 30582
58
Electrical Schematic - Model 30583
59
Hydraulic Schematic - Model 30582
60
Hydraulic Schematic - Model 30583
61
The Toro General Commercial Products Warranty
64

Toro Groundsmaster 580-D Operator's Manual (48 pages)

TRACTION AND CUTTING UNITS

Brand: Toro | Category: Lawn Mower | Size: 1.39 MB

Toro Categories

Lawn Mower Lawn Mower Accessories Snow Blower Lawn and Garden Equipment Utility Vehicle

More Toro Manuals

Toro Groundsmaster 580-D Manuals

Toro Groundsmaster 580-D Service Manual (330 pages)

Table of Contents

Chapter 1 Safety Instructions

Chapter 2 Product Records and Maintenance

Chapter 3 - Engine (Model 30580)

Chapter 4 Hydraulic System

Chapter 6 - Wheels, Brakes & Steering

Chapter 7 Cutting Units

Chapter 8 - Electrical System

Chapter 9 Foldout Diagrams

Toro Groundsmaster 580-D Operator's Manual (60 pages)

Table of Contents

Toro Groundsmaster 580-D Operator's Manual (60 pages)

Table of Contents

Toro Groundsmaster 580-D Operator's Manual (64 pages)

Table of Contents

Toro Groundsmaster 580-D Operator's Manual (48 pages)

Related Products

Toro Categories